Novel triangular area supporting equipment

By designing a new type of triangular area support equipment, using side telescopic mechanisms and bottom lifting mechanisms, the problems of low mechanization and major safety hazards of triangular area support during hydraulic support retraction in coal mine production are solved, and more efficient and safer support effects are achieved.

CN222668220UActive Publication Date: 2025-03-25SHANGHAI DATUN ENERGY
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Patent Information

Application Number
CN202421384332.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-03-25
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

In coal mine production, when the hydraulic support retreats, the support in the triangle area has problems such as low mechanization, large number of people, large safety hazards, low support strength and low production efficiency, especially when the slope support operation is difficult to move and unstable support.

Method used

A new type of triangular area support equipment is provided, including a first support device and a second support device. It is connected by a frame shifting device, and the side telescopic mechanism and bottom lifting mechanism are used to improve the mechanization and safety of the support equipment, so as to achieve stable support and movement on the slope.

Benefits of technology

The degree of mechanization of the supporting equipment in the triangular area has been improved, the number of staff has been reduced, safety hazards have been reduced, and the support strength and production efficiency have been enhanced, especially when slope support operations have been achieved.

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Abstract

The utility model discloses novel triangular area supporting equipment, which belongs to the technical field of coal mine fully mechanized mining and comprises a first supporting device, a first side telescopic mechanism is mounted at the upper end of the first supporting device, a telescopic part of the first side telescopic mechanism is of a comb tooth structure, and a vertical first bottom lifting mechanism is mounted at the lower end of the first supporting device. The lower end of the second supporting device is connected with the lower end of the first supporting device through a frame moving device, and the first supporting device and the second supporting device are symmetrical and identical in structure. The hydraulic support has the advantages that the position of triangular area supporting equipment can be automatically adjusted by a machine in the operation process of withdrawing the hydraulic support.
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Description

Technical Field

[0001] The utility model relates to the technical field of coal mine comprehensive mining, in particular to a novel triangle area supporting equipment. Background Art

[0002] In coal mine production, after the comprehensive mining face (mining face) is completed, the hydraulic supports and other equipment of the comprehensive mining face (mining face) need to be withdrawn. A triangular area to be supported will be formed between the support to be withdrawn and the end of the working face, usually referred to as the triangle area. During the removal of the hydraulic support, this triangle area will cyclically appear and need cyclic support. The triangle area is a high-risk area for accidents when withdrawing the support.

[0003] The withdrawal of hydraulic supports in fully mechanized mining working faces (mining working faces) has always been a weak link and difficulty in the safety management of coal mining enterprises. The support of the triangular area when the hydraulic supports are withdrawn is the primary problem restricting the rapid, safe and efficient withdrawal of hydraulic supports in fully mechanized mining working faces (mining working faces).

[0004] At present, the triangle area is mostly supported by single hydraulic props, wood piles, I-beams, shield supports or one or more methods. The existing support methods have low mechanization, many people, great safety hazards, low support strength, low production efficiency, etc. There are also joint hydraulic supports for support operations, but when they are used for slope support operations, they are still difficult to move uphill and the support is unstable. Summary of the invention

[0005] The utility model aims to solve the technical problems mentioned in the above background technology, and provides a new type of triangle area support equipment, which improves its mechanization level, reduces the number of staff, and reduces safety hazards.

[0006] In order to achieve the above purpose, the technical solution provided by the utility model is: a new type of triangular area support equipment, including:

[0007] A first supporting device, wherein a first side telescopic mechanism is installed on one side of the upper end of the first supporting device, and a first side supporting mechanism is installed on the other side, the telescopic arm of the first side telescopic mechanism is a comb tooth structure, and a vertical first bottom lifting mechanism is installed on one side of the lower end of the first supporting device;

[0008] The second supporting device, the lower end of the second supporting device is connected to the lower end of the first supporting device through a frame shifting device, the upper end of the second supporting device is installed with a second side telescopic mechanism on one side close to the first supporting device, and the other side is installed with a second side supporting mechanism, and the lower end of the second supporting device is installed with a vertical second bottom lifting mechanism on the same direction as the first bottom lifting mechanism.

[0009] In some embodiments, the first support device also includes a lifting mechanism, the upper and lower ends of the lifting mechanism are respectively connected to the supporting mechanism and the bearing mechanism, and four-bar mechanisms are provided on both sides of the lifting mechanism. The upper and lower ends of the four-bar mechanism are respectively hinged to the bearing mechanism and the supporting mechanism to form a structurally stable and liftable moving geometric body. A shielding mechanism is provided on the rear side of the supporting mechanism of the first support device, and the lifting mechanism, supporting mechanism, bearing mechanism and shielding mechanism of the second support device are the same as those of the first support device.

[0010] In some embodiments, the frame moving device is a telescopic member, both ends of which are respectively connected to the lower ends of the first supporting device and the second supporting device, and the first supporting device or the second supporting device is pushed to move by its telescopic movement to achieve self-movement.

[0011] In some embodiments, a frame adjustment mechanism is installed on one side of the carrying mechanism, and the frame adjustment mechanism includes multiple telescopic parts. The telescopic parts extend in the horizontal direction. The multiple telescopic parts are arranged at the front of the carrying mechanism to adjust the distance between the first support device and the front-end equipment and the forward direction of the first support device.

[0012] In some embodiments, the upper and lower ends of the shielding mechanism are respectively hinged to the supporting mechanism and the carrying mechanism, and the shielding mechanism forms an effective protection space between the supporting mechanism and the carrying mechanism. The shielding mechanism includes a shielding support assembly and a shielding telescopic assembly. The upper end of the shielding support assembly is hinged to one side of the supporting mechanism, and the lower end of the shielding telescopic assembly is hinged to the carrying mechanism. The upper end of the shielding telescopic assembly is hinged to the shielding support assembly to achieve adjustment of the shielding support assembly angle and the shielding space. The structure of the shielding support assembly includes a plate structure and a box structure.

[0013] In some embodiments, the first side support mechanism includes a first side support support assembly and a first side support telescopic assembly, the first side support support assembly, the first side support telescopic assembly and the side of the support mechanism are hinged to form a triangular side support space, and the structure of the second side support mechanism is the same as that of the first side support mechanism.

[0014] In some embodiments, two groups of lifting mechanisms are provided, and the two groups of lifting mechanisms are installed side by side in the front-to-back direction between the supporting mechanism and the carrying mechanism.

[0015] In some embodiments, the first bottom lifting mechanism and the second bottom lifting mechanism can be installed on both lateral sides of the lower ends of the first supporting device and the second supporting device. The first bottom lifting mechanism and the second bottom lifting mechanism have the same structure and are both telescopic parts.

[0016] In some embodiments, the structure of the first side support assembly includes a plate, a strip, or a box.

[0017] In some embodiments, the specific shape of the four-bar linkage includes a plate, a strip, or a box.

[0018] Compared with the prior art, the advantages of the utility model are: 1. The driving device is connected to the first supporting device and the second supporting device, so that the positions of the first supporting device and the second supporting device can be adjusted conveniently; 2. Relative side telescopic mechanisms are arranged on the first supporting device and the second supporting device to form a temporary supporting area, thereby improving operation safety; 3. A first bottom lifting mechanism and a second bottom lifting mechanism are arranged to assist the supporting equipment in operating on the slope, thereby improving safety.

[0019] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a structural diagram of a novel triangular area support device according to an embodiment of the present invention;

[0021] Figure 2 It is a schematic front view of a novel triangular area support device according to an embodiment of the present invention;

[0022] Figure 3 for Figure 2 Schematic diagram of the extended state of the new triangular area support equipment moving frame device shown in;

[0023] Figure 4 for Figure 2 The left side schematic diagram of the first supporting device and the second supporting device shown in FIG.

[0024] Figure 5 for Figure 2 A right side schematic diagram of the first supporting device and the second supporting device shown in FIG.

[0025] Figure 6 A schematic diagram of a first application scenario of a novel triangular area support device according to an embodiment of the present invention;

[0026] Figure 7 A schematic diagram of a second application scenario of the novel triangular area support device according to an embodiment of the present invention;

[0027] Figure 8 for Figure 2 A schematic top view of the telescopic arm of the first side telescopic mechanism shown in ;

[0028] Fig. 9 Defines a schematic diagram for the 3D space orientation of the scene.

[0029] In the accompanying drawings: 1. first supporting device; 2. second supporting device; 3. frame shifting device; 101. lifting mechanism; 102. bearing mechanism; 103. supporting mechanism; 104. four-bar linkage; 105. shielding mechanism; 105a. shielding support assembly; 105b. shielding telescopic assembly; 106. first side supporting mechanism; 106a. first side supporting support assembly; 106b. first side supporting telescopic assembly; 107. first side telescopic mechanism; 108. frame adjusting mechanism; 109. first bottom lifting mechanism; 206. second side supporting mechanism; 206a. second side supporting support assembly; 206b. second side supporting telescopic assembly; 207. second side telescopic mechanism; 209. second bottom lifting mechanism. DETAILED DESCRIPTION

[0030] The utility model is described in further detail below.

[0031] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model.

[0032] like Fig. 9 As shown, for the convenience of subsequent structural description, this application defines that the three-dimensional space where the triangular area support equipment is located has three orthogonal directions, namely vertical, horizontal and longitudinal. The vertical direction from the tunnel roof to the ground is the vertical direction (up and down direction), the left and right movement direction of the support equipment is the horizontal direction (left and right direction), and the other horizontal direction perpendicular to the movement direction of the support equipment is the longitudinal direction (front and back direction).

[0033] See also Figure 1 This embodiment provides a new type of triangular area support equipment, including a first support device 1 and a second support device 2, and the lower end bearing mechanisms 102 of the first support device 1 and the second support device 2 are connected by a retractable frame moving device 3.

[0034] Combination Figure 2 , Figure 3 , Figure 4 , Figure 5 As shown, the first supporting device 1 and the second supporting device 2 can independently perform their own lifting and lowering actions, and the walking action of the first supporting device 1 and the second supporting device 2 is realized by the extension and retraction of the moving frame device 3; through the intermittent rotation cooperation between the two, the triangle area support equipment can continuously support the tunnel roof while also realizing the movement function in the direction of withdrawing the support.

[0035] The first supporting device 1 includes a lifting mechanism 101, a bearing mechanism 102 and a supporting mechanism 103 respectively connected to the bottom and top of the lifting mechanism 101; a four-link mechanism 104 and a shielding mechanism 105 respectively connected to the bearing mechanism 102 and the supporting mechanism 103; a side supporting mechanism 106 and a side telescopic mechanism 107 respectively connected to the left and right sides of the supporting mechanism 103; a frame adjustment mechanism 108 installed inside the bearing mechanism 102 and capable of extending forward horizontally; and a bottom lifting mechanism 109 installed on the left side of the bearing mechanism 102 and capable of extending downward vertically (the bottom lifting mechanism 109 is installed close to the uphill side, and the bottom lifting mechanism 109 can be installed on both the left and right sides of the bearing mechanism 102 to increase the scope of application of the present supporting device).

[0036] The length of the lifting mechanism 101 can be extended or shortened, and its telescopic direction is vertical and can have a certain inclination angle. It is a multi-stage telescopic hydraulic cylinder; the bearing mechanism 102 is in direct contact with the ground to support the supporting equipment. There is no special regulation for its shape, and it can be all structural forms with supporting and fixing functions; the supporting mechanism 103 is used to support the roof of the coal roadway in the triangular area. It is a box structure, and the lower part is connected to the lifting mechanism 101 and the four-bar mechanism 104; the lower end of the lifting mechanism 101 is fixed to the bearing mechanism 102, which plays a fixing role, and the upper end is the telescopic end, which is connected to the supporting mechanism 103. When the lifting mechanism 101 performs a telescopic movement, it can push the supporting mechanism 103 to move up and down, thereby supporting or removing the coal roadway roof.

[0037] Two sets of four-bar linkages 104 are box-shaped and are located on both sides of the lifting mechanism 101. Their upper ends are hinged to the supporting mechanism 103, and their lower ends are hinged to the bearing mechanism 102. They are used to bear the horizontal and torsional forces of the top plate, play a certain supporting and cutting role, and improve the stability of the support.

[0038] The bottom lifting mechanism 109 can be extended or shortened, and can perform vertical telescopic movement. It is preferably a hydraulic cylinder. When the first supporting device 1 moves in the direction of withdrawing the bracket and encounters an uphill slope, the bottom lifting mechanism 109 extends to touch the ground, lifting the left side of the first supporting device 1 to enable it to go uphill smoothly.

[0039] The side support mechanism 106 is arranged on the left side of the support mechanism 103, and the side telescopic mechanism 107 is installed on the right side of the support mechanism 103, which can be retracted into the support mechanism 103 and can be horizontally moved to the right side. Figure 8 The comb tooth structure shown has strong rigidity.

[0040] The first side support mechanism 106 includes a first side support support assembly 106a and a first side support telescopic assembly 106b. The first side support support assembly 106a is a box structure, hinged to the left side of the support mechanism 103. The two ends of the first side support telescopic assembly 106b are respectively hinged to the side of the support mechanism 103 and the lower end of the first side support support assembly 106a, and can be extended or shortened. The first side support telescopic assembly 106b is a hydraulic cylinder in this embodiment. When the first side support telescopic assembly 106b is extended or shortened, it pulls the first side support support assembly 106a to rotate around the hinge point to adjust the support angle of the first side support mechanism 106, which is used to support the empty top area between the supports to be withdrawn, and can also provide support when collapse occurs here, thereby protecting the support device from being buried.

[0041] Combination Figure 4 , Figure 5 As shown, the shielding mechanism 105 is hinged to the rear side of the supporting mechanism 103, and the shielding mechanism 105 includes a shielding support component 105a and a shielding telescopic component 105b, wherein the shielding support component 105a is a box structure, and the shielding telescopic component 105b can be extended or shortened. In this embodiment, it is a hydraulic cylinder that can perform telescopic movement. The two ends of the shielding telescopic component 105b are respectively hinged to the shielding support component 105a and the bearing mechanism 102 to form an effective protection space. When the shielding telescopic component 105b performs telescopic movement, the shielding support component 105a is pulled to rotate around the hinge point. The shielding mechanism 105 is arranged at the rear of the supporting equipment, which can make the supporting equipment more stable, and can provide support at the collapsed part at the rear to protect the supporting equipment from being buried.

[0042] The frame adjustment mechanism 108 can be extended or shortened. In this embodiment, it is a hydraulic cylinder. The two frame adjustment mechanisms 108 are respectively arranged inside the front side of the carrying mechanism 102. When the distance between the supporting equipment and the front equipment is not appropriate, the frame adjustment mechanism 108 is used to adjust the distance between the supporting equipment and the front equipment. The direction of the supporting equipment when moving can also be adjusted.

[0043] The second supporting device 2 has a substantially similar structure to the first supporting device 1, except that the second side telescopic structure and the second side supporting structure are opposite in direction to the first side telescopic structure and the first side supporting structure.

[0044] The bottom lifting mechanism 209 can be extended or shortened, and can perform vertical telescopic movement. It is preferably a hydraulic cylinder. When the second supporting device 2 moves in the direction of withdrawing the bracket and encounters an uphill slope, the bottom lifting mechanism 209 extends to touch the ground, lifting the left side of the second supporting device 2 to enable it to go uphill smoothly.

[0045] When this embodiment is used specifically:

[0046] Combination Figure 6 As shown, there is a predetermined distance between the first support device 1 and the second support device 2, and there is a certain distance between the triangular area support equipment and the support to be withdrawn. At this time, the first support device 1, the first side support mechanism 106, the second support device 2 and the second side support mechanism 206 are propped up to support the coal plate in this area; after the first hydraulic support on the left (support No. 6) is withdrawn from the area, the first support device 1 maintains the supporting state, the second support device 2 is lowered, and the frame moving device 3 is extended to push the second support device 2 to move to the right, and the second support device 2 moves to the left. After a certain distance, the distance between it and the first supporting device 1 is continuously increased. At this time, the first side telescopic mechanism 107 and the second side telescopic mechanism 207 are simultaneously extended to timely support the new middle space formed. After the second supporting device 2 reaches the predetermined position, the second supporting device 2 is raised, and the first supporting device 1 is lowered. The moving frame device 3 is retracted to make it pull the first supporting device 1 to move to the right. At the same time, the first side telescopic mechanism 107 and the second side telescopic mechanism 207 are retracted. After the first supporting device 1 reaches the predetermined position, the first supporting device 1 is raised. Figure 7 The state shown in this way is repeated repeatedly by alternately lifting and moving the first supporting device 1 and the second supporting device 2, ensuring that the triangular area support equipment can move while continuing to support the top plate of the area, filling the empty top area after the hydraulic support is withdrawn, avoiding the need for manual intervention and reducing operational risks.

[0047] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A new type of triangular area support equipment, characterized in that: include: A first supporting device (1), wherein a first side telescopic mechanism (107) is installed on one side of the upper end of the first supporting device (1), and a first side supporting mechanism (106) is installed on the other side, the telescopic arm of the first side telescopic mechanism (107) is a comb tooth structure, and a vertical first bottom lifting mechanism (109) is installed on one side of the lower end of the first supporting device (1); A second supporting device (2), wherein the lower end of the second supporting device (2) is connected to the lower end of the first supporting device (1) via a frame shifting device (3); a second side telescopic mechanism (207) is installed on one side of the upper end of the second supporting device (2) close to the first supporting device (1), and a second side supporting mechanism (206) is installed on the other side; and a vertical second bottom lifting mechanism (209) is installed on one side of the lower end of the second supporting device (2) in the same direction as the first bottom lifting mechanism (109).

2. The novel triangular area support equipment according to claim 1 is characterized in that: The first support device (1) further comprises a lifting mechanism (101), the upper end and the lower end of the lifting mechanism (101) being respectively connected to a supporting mechanism (103) and a bearing mechanism (102), four-link mechanisms (104) being provided on both sides of the lifting mechanism (101), the upper and lower ends of the four-link mechanisms (104) being respectively hinged to the bearing mechanism (102) and the supporting mechanism (103) to form a structurally stable movable geometric body that can be lifted and lowered, a shielding mechanism (105) being provided at the rear side of the supporting mechanism (103) of the first support device (1), and the lifting mechanism, the supporting mechanism, the bearing mechanism and the shielding mechanism of the second support device (2) being the same as those of the first support device (1).

3. The novel triangular area support equipment according to claim 1 is characterized in that: The frame moving device (3) is a telescopic member, the two ends of which are respectively connected to the lower ends of the first supporting device (1) and the second supporting device (2), and the first supporting device (1) or the second supporting device (2) is pushed to move by its telescopic movement, thereby achieving self-movement.

4. The novel triangular area support equipment according to claim 2 is characterized in that: A frame adjustment mechanism (108) is installed on one side of the bearing mechanism (102), and the frame adjustment mechanism (108) comprises a plurality of telescopic members extending in a horizontal direction. The plurality of telescopic members are arranged at the front of the bearing mechanism (102) and are used to adjust the distance between the first supporting device (1) and the front-end equipment and the forward direction thereof.

5. The novel triangular area support equipment according to claim 2 is characterized in that: The upper and lower ends of the shielding mechanism (105) are respectively hinged to the support mechanism (103) and the bearing mechanism (102); the shielding mechanism (105) forms an effective protection space between the support mechanism (103) and the bearing mechanism (102); the shielding mechanism (105) comprises a shielding support component (105a) and a shielding telescopic component (105b); the upper end of the shielding support component (105a) is hinged to one side of the support mechanism (103); the lower end of the shielding telescopic component (105b) is hinged to the bearing mechanism (102); the upper end of the shielding telescopic component (105b) is hinged to the shielding support component (105a) to achieve adjustment of the angle of the shielding support component (105a) and the shielding space; the structure of the shielding support component (105a) comprises a plate structure and a box structure.

6. The novel triangular area support equipment according to claim 1 is characterized in that: The first side support mechanism (106) comprises a first side support assembly (106a) and a first side support telescopic assembly (106b); the first side support assembly (106a), the first side support telescopic assembly (106b) and the side edges of the support mechanism (103) are hinged to form a triangular side support space; the structure of the second side support mechanism (206) is the same as that of the first side support mechanism (106).

7. The novel triangular area support equipment according to claim 2 is characterized in that: The lifting mechanism (101) is provided with two groups, and the two groups of the lifting mechanism (101) are installed side by side in the front-to-back direction between the supporting mechanism (103) and the bearing mechanism (102).

8. The novel triangular area support equipment according to claim 6 is characterized in that: The structure of the first side support component (106a) includes a plate shape, a strip shape, or a box shape.

9. The novel triangular area support equipment according to claim 2 is characterized in that: The specific shape of the four-bar linkage (104) includes a plate shape, a strip shape, and a box shape.

10. The novel triangular area support equipment according to claim 1 is characterized in that: A first bottom lifting mechanism (109) and a second bottom lifting mechanism (209) may be installed on both lateral sides of the lower ends of the first supporting device (1) and the second supporting device (2); the first bottom lifting mechanism (109) and the second bottom lifting mechanism (209) have the same structure and are both telescopic parts.