Silencer suspension rubber mounting device

By using a combination design of the suspension rubber positioning block driven by the power cylinder and the rubber buffer block in the muffler suspension rubber installation device, the problem of cracking is easily encountered during the installation process of the muffler rubber installation device, which achieves higher installation accuracy and stability, and reduces the risk of fracture.

CN222668258UActive Publication Date: 2025-03-25LIUZHOU LIHE EXHAUST CONTROL SYST CO LTD
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Patent Information

Application Number
CN202420865248.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-03-25
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

During the installation process of existing muffler glue mounting devices, cracking is prone to occur around the muffler suspension glue installation hole, which affects product performance and increases the risk of fracture.

Method used

A muffler suspension rubber installation device is designed, using a suspension rubber positioning block driven by a power cylinder. A through-lift positioning hole is provided in the positioning block, and a rubber buffer block is installed on the back. The buffer block is clamped between the positioning block and the pressure plate through a fastener to ensure the stability and protection of the installation hole.

Benefits of technology

Through the setting of the buffer block, the impact and vibration during the installation process can be effectively buffered, which reduces the concentration of stress around the installation hole, reduces the risk of cracking, and improves the installation accuracy and stability of the suspension glue.

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Abstract

The utility model discloses a silencer suspension rubber mounting device, which relates to the technical field of silencer manufacture and comprises a suspension rubber positioning block driven by a power cylinder, the suspension rubber positioning block is provided with a positioning groove matched with silencer suspension rubber, and the positioning groove penetrates through the suspension rubber positioning block to form a positioning hole. A buffer block covering the positioning hole is installed on the face, back to the silencer support, of the suspension rubber positioning block, the buffer block is clamped between the suspension rubber positioning hole block and the pressing plate through a fastener, and the buffer block and the pressing plate are provided with guide holes corresponding to installation holes of the silencer suspension rubber. The silencer glue loading device solves the problem that the periphery of a silencer suspension glue mounting hole is prone to cracking in the mounting process of an existing silencer glue loading device.
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Description

Technical Field

[0001] The utility model relates to the technical field of muffler manufacturing, in particular to a muffler hanging glue installation device. Background Art

[0002] In the modern automobile industry, muffler suspension rubber plays an indispensable role as an important part of the automobile exhaust system. It can effectively reduce the vibration generated by the exhaust system during driving and ensure the smooth operation and riding comfort of the vehicle. The muffler mounting device is designed to install the muffler suspension rubber on the muffler bracket. Figure 1 and Figure 2 The muffler glue installation device shown includes a cylinder 1, a support 3, a slider 4, a slide rail 5, a connecting seat 7 and a suspension glue positioning block 8, wherein the muffler suspension glue 9 is a rubber part, and the suspension glue positioning block 8 is provided with a positioning groove 8-1 matching the muffler suspension glue 9 to ensure the accuracy of assembly, and the notch of the positioning groove 8-1 faces the muffler bracket 10 to be installed, and the bottom of the positioning groove 8-1 is a steel structure 8-2, and is provided with a guide hole corresponding to the mounting hole 9-1 of the muffler suspension glue 9; during installation, the muffler suspension glue 9 to be assembled is placed in the positioning groove 8-1 of the muffler suspension glue positioning block 8, and after placement, the cylinder 1 is driven to push the slider to slide along the slide rail 5 fixed on the support 3, so that it accurately pushes the suspension glue positioning block 8 in the preset direction, ensuring that the muffler suspension glue 9 can be accurately assembled to the muffler bracket 10.

[0003] However, in the actual production and assembly process, when the muffler glue installation device of the above structure is used to install the muffler hanging glue 9, cracks may occur around the muffler hanging glue 9 installation hole 9-1, see Figure 3 When this area cracks, it will not only affect the overall performance of the product, but also increase the risk of muffler suspension glue 9 breaking. Utility Model Content

[0004] The utility model aims to provide a muffler hanging glue installation device, which can solve the problem that cracks easily occur around the muffler hanging glue installation hole during the installation process of the existing muffler glue installation device.

[0005] In order to solve the above problems, the technical solution adopted by the utility model is: this muffler hanging rubber installation device includes a hanging rubber positioning block driven by a power cylinder, the hanging rubber positioning block is provided with a positioning groove matching the muffler hanging rubber, the positioning groove penetrates the hanging rubber positioning block to form a positioning hole, and a buffer block covering the positioning hole is installed on the side of the hanging rubber positioning block facing away from the muffler bracket, the buffer block is clamped between the hanging rubber positioning hole block and the pressure plate by fasteners, and the buffer block and the pressure plate are provided with guide holes corresponding to the installation holes of the muffler hanging rubber.

[0006] In the technical solution of the above-mentioned muffler suspension rubber installation device, a more specific technical solution may also be: the buffer block is a rubber piece.

[0007] Furthermore, the thickness of the buffer block is 8 to 15 mm.

[0008] Furthermore, the hanging rubber positioning block is fixedly connected to the slider via a connecting seat, and the power cylinder drives the slider to move along the slide rail.

[0009] Furthermore, the slide rail is mounted on a support, and a power cylinder mounting seat is fixed to one end of the support.

[0010] Furthermore, a limiting block is provided at the other end of the support.

[0011] Furthermore, the power cylinder is a pneumatic cylinder.

[0012] Furthermore, the opening of the positioning hole facing the muffler bracket is chamfered.

[0013] Due to the adoption of the above technical solution, the utility model has the following beneficial effects compared with the prior art:

[0014] 1. The positioning groove of the original suspension rubber positioning block is improved to a through positioning hole, and a buffer block is installed on the back of the positioning block, which can effectively buffer the impact and vibration generated during the installation process. The buffer block is clamped between the suspension rubber positioning block and the pressure plate by fasteners to form a stable support structure, providing additional protection for the suspension rubber. The guide holes corresponding to the installation holes of the muffler suspension rubber opened on the buffer block and the pressure plate ensure that the muffler bracket can pass smoothly when the suspension rubber is installed, and the force is evenly applied, effectively reducing the risk of cracking caused by stress concentration around the installation hole.

[0015] 2. The rubber parts used in the buffer block can effectively absorb and disperse the impact force, reduce the stress concentration on the suspension rubber, and thus greatly reduce the risk of cracking.

[0016] 3. The thickness range of the buffer block ensures that it has sufficient elasticity and buffering capacity, avoiding the possibility that the buffering effect may be insufficient due to the thickness being too thin, and preventing the excessive thickness from increasing the volume, weight and cost, which is not conducive to installation and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The present invention is a schematic diagram of the working process of the existing muffler glue filling device.

[0018] Figure 2 The utility model is a structural schematic diagram of an existing muffler glue loading device.

[0019] Figure 3 It is a schematic diagram of the structure of the muffler suspension rubber.

[0020] Figure 4 It is a structural schematic diagram of the muffler hanging rubber installation device.

[0021] Figure 5 It is a structural schematic diagram of the buffer block and the pressure plate. DETAILED DESCRIPTION

[0022] The utility model is further described in detail below in conjunction with the accompanying drawings:

[0023] Figure 4 The muffler suspension rubber installation device shown mainly includes a power cylinder, a power cylinder mounting seat 2, a support 3, a slider 4, a slide rail 5, a limit block 6, a connecting seat 7, a suspension rubber positioning block 8, a buffer block 11 and a pressure plate 12, wherein the power cylinder is used as the power source of the entire device, and it is fixed to one end of the support 3 through the power cylinder mounting seat 2 to provide a stable driving force for the device. The power cylinder of this embodiment adopts a cylinder 1, and the power cylinder of other embodiments can adopt a hydraulic cylinder, etc. The upper end surface of the support 3 is installed with a slide rail 5, and the slide rail 5 is slidably connected with the slider 4. The slider 4 is closely connected with the suspension rubber positioning block 8 through the connecting seat 7 to ensure that the suspension rubber positioning block 8 can move with the movement of the slider 4. A limit block 6 is set at the other end of the support 3, and the limit block 6 can limit the maximum stroke of the slider 4, control the stroke range of the installation device, and prevent the device from exceeding the specified range and causing a safety accident. In addition, the bottom end of the suspension rubber positioning block 8 should be higher than the limit block 6 to avoid interference.

[0024] In this embodiment, the original positioning groove of the suspension rubber positioning block 8 that matches the muffler suspension rubber 9 is improved to a positioning hole 8-3 that penetrates the suspension rubber positioning block 8. This design ensures that the muffler suspension rubber 9 can be accurately aligned during the installation process, improving the accuracy and efficiency of the installation. At the same time, the opening of the positioning hole 8-3 is provided with a chamfer on the side facing the muffler bracket 10, which helps the smooth installation of the suspension rubber and reduces the resistance during the installation process. On the side of the suspension rubber positioning block 8 facing away from the muffler bracket 10, a buffer block 11 is installed. The buffer block 11 is a key component to protect the suspension rubber from damage. In this embodiment, the buffer block 11 uses a rubber piece with a thickness of 8 to 15 mm. This thickness range can ensure that the buffer block 11 has sufficient elasticity and buffering performance, and can avoid the problem of insufficient installation space caused by excessive thickness. The rubber buffer block 11 has good elasticity and wear resistance, can effectively reduce impact force and vibration during installation, and protect the suspension rubber from damage. The buffer block 11 is clamped between the suspension rubber positioning block 8 and the pressure plate 12 by fasteners. In this embodiment, the fasteners are bolts, and the tight connection between the buffer block 11 and the suspension rubber positioning block 8 and the pressure plate 12 is ensured by the tightening effect of the bolts. This connection method is simple and reliable, and can ensure the stability and reliability of the buffer block 11 during the installation process. Figure 5 As shown, the buffer block 11 and the pressure plate 12 are also provided with a guide hole 12 corresponding to the installation hole of the muffler hanging rubber 9, so that during the installation process, the muffler bracket 10 passes through the muffler hanging rubber 9 and smoothly enters the guide hole 12, so that the muffler hanging rubber 9 can be installed at the preset position of the muffler bracket 10, thereby improving the accuracy and convenience of the installation. At the same time, the pressure plate 12 can also play a role in fixing the buffer block 11, ensuring that the buffer block 11 will not shift or fall off during the installation process.

[0025] During operation, just place the muffler hanging rubber 9 in the positioning hole 8-3 of the hanging rubber positioning block 8. Figure 1 , Figure 3 and Figure 4 , start the cylinder 1, the cylinder 1 drives the slider 4 to move along the slide rail 5, thereby driving the suspension rubber positioning block 8 and the muffler suspension rubber 9 to approach the muffler bracket 10. With the drive of the cylinder 1, the suspension rubber positioning block 8 continues to move, so that the muffler suspension rubber 9 is completely mounted on the muffler bracket 10. Under the limiting structure at the end of the muffler bracket 10, the cylinder 1 drives the suspension rubber positioning block 8 to reset and complete the installation. During the whole process, the buffer block 11 always plays a buffering and protective role to ensure the smooth progress of the installation process.

[0026] The muffler suspension rubber installation device provided in this embodiment realizes efficient and accurate installation of the muffler suspension rubber through precise structural design and functional coordination. The setting of the buffer block effectively reduces the impact force and vibration during the installation process and protects the suspension rubber from damage. At the same time, the device is easy to operate, which improves the installation efficiency and product quality.

Claims

1. A muffler suspension rubber installation device, comprising a suspension rubber positioning block driven by a power cylinder, wherein the suspension rubber positioning block is provided with a positioning groove matching the muffler suspension rubber, and characterized in that: The positioning groove passes through the suspension rubber positioning block to form a positioning hole, and a buffer block covering the positioning hole is installed on the side of the suspension rubber positioning block facing away from the muffler bracket. The buffer block is clamped between the suspension rubber positioning hole block and the pressure plate by fasteners, and the buffer block and the pressure plate are provided with guide holes corresponding to the installation holes of the muffler suspension rubber.

2. The muffler hanging rubber installation device according to claim 1 is characterized in that: The buffer block is a rubber piece.

3. The muffler hanging rubber installation device according to claim 2 is characterized in that: The thickness of the buffer block is 8-15 mm.

4. The muffler hanging rubber installation device according to claim 3 is characterized in that: The hanging rubber positioning block is fixedly connected to the sliding block via a connecting seat, and the power cylinder drives the sliding block to move along the sliding rail.

5. The muffler hanging rubber installation device according to claim 4 is characterized in that: The slide rail is installed on a support, and a power cylinder mounting seat is fixed on one end of the support.

6. The muffler hanging rubber installation device according to claim 5, characterized in that: A limiting block is arranged at the other end of the support.

7. The muffler hanging rubber installation device according to claim 6, characterized in that: The power cylinder is a pneumatic cylinder.

8. The muffler hanging rubber installation device according to claim 1, characterized in that: The opening of the positioning hole facing the muffler bracket is provided with a chamfer.