Mounting equipment for ultrasonic liner assembly vibrator

Abstract

The utility model relates to the technical field of ultrasonic vibrator installation, and discloses an installation device for an ultrasonic inner container assembly vibrator, which comprises a processing table, a conveying belt used for conveying materials is installed on the top of the processing table, and an installation supporting plate is installed on the conveying belt in a clamping mode. The ultrasonic wave inner container vibrator mounting device comprises a mounting supporting plate, a placing plate is fixedly mounted at the top of the mounting supporting plate, a plurality of limiting columns are fixedly mounted at the top of the placing plate at equal intervals, and the ultrasonic wave inner container vibrator mounting device further comprises a dispensing assembly and a pressure maintaining assembly. And the positions and angles of vibrator mounting points can be ensured to be consistent, so that the transmission efficiency of ultrasonic waves is improved, the overall production efficiency of the device is effectively improved, and the device is more practical.

Description

Technical Field

[0001] The utility model relates to the technical field of ultrasonic vibrator installation, in particular to an installation device for ultrasonic inner tank assembly vibrators. Background Art

[0002] The vibrator (or transducer vibrator) in the ultrasonic cleaning machine is its core component, and its performance directly affects the cleaning effect. The main function of the vibrator is to generate tiny bubbles through high-frequency vibration, and use the explosive force of the bubbles to remove stains from the surface of the object to achieve the purpose of cleaning.

[0003] The installation of vibrators in existing ultrasonic inner tanks is mostly done manually, but it is difficult to ensure that the installation position and angle of each vibrator are completely consistent during manual installation, which may lead to uneven transmission efficiency and distribution of ultrasonic waves, thereby affecting the cleaning effect. Compared with automated installation, manual installation requires more time and manpower, which not only increases production costs, but may also affect production progress and delivery time. In order to solve the above problems, while facilitating the installation of vibrators in ultrasonic inner tanks, it can ensure that the position and angle of the vibrator installation points are consistent, thereby improving the transmission efficiency of ultrasonic waves and effectively improving the overall production efficiency of the device. For this reason, we propose an installation device for assembling vibrators in ultrasonic inner tanks. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides an installation device for assembling a vibrator of an ultrasonic liner, which solves the above-mentioned problems.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an installation device for assembling a vibrator of an ultrasonic liner, comprising a processing table, a conveyor belt for material transportation is installed on the top of the processing table, a mounting support plate is clamped and installed on the conveyor belt, a placement plate is fixedly installed on the top of the mounting support plate, and a plurality of limit columns are fixedly installed on the top of the placement plate at equal intervals, and also includes:

[0008] A glue dispensing component, which is arranged on the top of the processing table and is used for dispensing glue on the ultrasonic liner;

[0009] A pressure-maintaining component is arranged on the top of the processing table on one side of the corresponding glue dispensing component, and the pressure-maintaining component is used to install and fix the vibrator.

[0010] Preferably, sliding rods are fixedly installed on both sides of the top of the mounting bracket corresponding to the placement plate, and auxiliary rods for limiting are slidably installed on the sliding rods. An L-shaped connecting rod is fixedly installed on the top of the auxiliary rod, and a fixing plate for auxiliary fixation is hingedly installed on the top of the connecting rod.

[0011] Preferably, the dispensing assembly includes a mounting frame, a limit plate, a dispensing tube, a piston rod and a pressure plate. The mounting frame is fixedly mounted on the top of the processing table, a dispensing cylinder is fixedly mounted on the top of the mounting frame, the push rod end of the dispensing cylinder is fixedly mounted on the top of the pressure plate, and a plurality of piston rods are fixedly mounted at equal distances on the bottom of the pressure plate. The piston rods are all slidably mounted inside the dispensing tube, and the dispensing tubes are all fixedly mounted on the limit plate.

[0012] Preferably, L-shaped connecting side plates are fixedly mounted on both sides of the top of the limiting plate, and the tops of the connecting side plates are snap-connected with both sides of the pressing plate.

[0013] Preferably, a placing table is fixedly installed on one side of the processing table, a vibrator plate is placed on the top of the placing table, and slots are opened on the vibrator plate at positions corresponding to a plurality of vibrators, and the vibrators are all mounted in the slots.

[0014] Preferably, the pressure-maintaining assembly includes a pressure-maintaining cup, a magnet, a pressure groove and a heating chamber. The pressure-maintaining cup is ring-shaped as a whole, and a pressure groove that matches the top edge of the pressure-maintaining cup is provided at the position of the vibrator at the bottom of the pressure-maintaining cup. A magnet for fixing is fixedly installed at the bottom of the pressure-maintaining cup, and a heating chamber is fixedly installed on one side of the top of the processing table corresponding to the dispensing assembly.

[0015] Preferably, a magnetic ring for adsorption is fixedly mounted on the top of each of the limiting columns.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides an installation device for assembling a vibrator of an ultrasonic liner, which has the following beneficial effects:

[0018] 1. The installation device for assembling the vibrator of the ultrasonic liner can first lift up the fixing plate hingedly installed on the top of the connecting rod when installing the ultrasonic liner through the setting of the sliding rod and the auxiliary rod, and then place the liner on the top of the placement plate, and then reverse the fixing plate to make it fall to assist in fixing the liner, and the auxiliary rod and the connecting rod can also be adjusted by the sliding rod. The position of the top of the installation tray can avoid displacement of the liner during transportation during use, which is convenient and practical.

[0019] 2. The installation device for assembling vibrators of ultrasonic liner, through the setting of the vibrator plate, manually places a corresponding number of vibrators on the placement table when in use, then aligns a number of slots opened on the vibrator plate with the vibrators, puts it on the top of a number of vibrators, and presses down, so that the vibrators are clamped in the inside of the slots, and then manually lifts the vibrator plate to match the vibrator with a number of glue spots. By pressing down the end of the vibrator, the vibrator can be squeezed out of the inside of the slot, thereby completing the installation of the vibrator. It is convenient to install multiple vibrators at one time when in use, and the installation position of the vibrator can be limited, which is more convenient for use when installing the vibrator.

[0020] 3. The installation equipment for assembling the vibrator of the ultrasonic liner, through the setting of the magnetic ring, when the pressure-maintaining cup is installed, the magnet fixedly installed at the bottom of the pressure-maintaining cup and the magnetic ring fixedly installed at the top of the limit column will attract each other due to magnetic force, thereby achieving a tighter adsorption connection, which is convenient for use when installing the vibrator. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the mounting plate structure of the utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the dispensing component of the utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the pressure-maintaining component of the utility model.

[0025] In the figure: 1. Processing table; 2. Conveyor belt; 3. Mounting pallet; 4. Placement plate; 5. Limiting column; 6. Sliding rod; 7. Auxiliary rod; 8. Connecting rod; 9. Fixing plate; 10. Mounting frame; 11. Limiting plate; 12. Glue dispensing tube; 13. Piston rod; 14. Pressing plate; 15. Connecting side plate; 16. Placement table; 17. Vibrator plate; 18. Card slot; 19. Pressure cup; 20. Magnet; 21. Pressing groove; 22. Heating chamber; 23. Magnetic coil. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-4, an installation device for assembling a vibrator of an ultrasonic liner, comprising a processing table 1, a conveyor belt 2 for material transportation is installed on the top of the processing table 1, a mounting support plate 3 is clamped and installed on the conveyor belt 2, a placement plate 4 is fixedly installed on the top of the mounting support plate 3, and a plurality of limit columns 5 are fixedly installed at equal intervals on the top of the placement plate 4, and also includes:

[0028] A glue dispensing component, which is arranged on the top of the processing table 1 and is used for dispensing glue on the ultrasonic liner;

[0029] The pressure-maintaining component is arranged on the top of the processing table 1 on one side of the corresponding glue dispensing component, and the pressure-maintaining component is used to install and fix the vibrator.

[0030] Furthermore, sliding rods 6 are fixedly installed on both sides of the corresponding placement plate 4 on the top of the mounting tray 3, and auxiliary rods 7 for limiting are slidably installed on the sliding rods 6. A connecting rod 8 in an L shape is fixedly installed on the top of the auxiliary rod 7, and a fixing plate 9 for auxiliary fixation is hingedly installed on the top of the connecting rod 8. Through the arrangement of the sliding rod 6 and the auxiliary rod 7, when installing the ultrasonic inner liner, the fixing plate 9 hingedly installed on the top of the connecting rod 8 can be lifted up first, and then the inner liner can be placed on the top of the placement plate 4, and then the fixing plate 9 can be reversed to make it fall to assist in fixing the inner liner, and the position of the auxiliary rod 7 and the connecting rod 8 on the top of the mounting tray 3 can also be adjusted by the sliding rod 6, so that displacement of the inner liner during transportation can be avoided during use, which is convenient and practical.

[0031] Furthermore, the glue dispensing assembly includes a mounting frame 10, a limit plate 11, a glue dispensing tube 12, a piston rod 13 and a pressure plate 14. The mounting frame 10 is fixedly installed on the top of the processing table 1, and a glue dispensing cylinder is fixedly installed on the top of the mounting frame 10. The push rod end of the glue dispensing cylinder is fixedly installed on the top of the pressure plate 14. A plurality of piston rods 13 are fixedly installed at equal distances on the bottom of the pressure plate 14. The piston rods 13 are all slidably installed inside the glue dispensing tube 12, and the glue dispensing tubes 12 are all fixedly installed on the limit plate 11.

[0032] Furthermore, L-shaped connecting side plates 15 are fixedly installed on both sides of the top of the limiting plate 11, and the tops of the connecting side plates 15 are clamped with both sides of the pressure plate 14. Through the setting of the dispensing component, after the inner tank is installed manually, the installation tray 3 can be driven for transportation by starting the conveyor belt 2. After the installation tray 3 reaches the bottom of the mounting frame 10, the pressure plate 14 can be driven downward by starting the dispensing cylinder, thereby driving the limiting plate 11 to be pressed down together with it until the bottom of the limiting plate 11 fits with the tops of the fixed plates 9 on both sides, and then the continued downward pressure of the debris pressure plate 14 drives the piston rod 13 to slide downward inside the dispensing tube 12, thereby The glue stored in the glue tube 12 is squeezed out, and the glue is evenly dotted on the top of the inner tank according to the distribution points of the glue dispensing tube 12. After the glue dispensing is completed, the glue dispensing cylinder is started to drive the pressure plate 14 to lift. The lifting of the pressure plate 14 will drive the piston rod 13 to be withdrawn from the inside of the glue dispensing tube 12, thereby stopping the glue dispensing, and after the pressure plate 14 rises to a certain height, it will contact the connecting side plates 15 fixedly installed on both sides of the top of the limit plate 11, thereby driving the limit plate 11 and the glue dispensing tube 12 to be lifted synchronously through the connecting side plates 15, thereby completing the glue dispensing work. During use, the glue dispensing position is accurate and uniform, which is more convenient for the subsequent installation and use of the vibrator.

[0033] Furthermore, a placing table 16 is fixedly installed on one side of the processing table 1, and a vibrator plate 17 is placed on the top of the placing table 16. The vibrator plate 17 is provided with slots 18 at the positions corresponding to the vibrators, and the vibrators are all snap-fitted and installed in the inside of the slots 18. Through the setting of the vibrator plate 17, a corresponding number of vibrators are manually placed on the placing table 16 during use, and then the several slots 18 opened on the vibrator plate 17 are aligned with the vibrators, and it is put on the top of the several vibrators and pressed down, so that the several vibrators are snap-fitted in the inside of the slots 18. Then, the vibrator plate 17 is manually lifted to match the vibrators with the positions of the several glue dots, and by pressing down the end of the vibrator, the vibrator can be squeezed out from the inside of the slot 18, thereby completing the installation of the vibrator. It is convenient to install multiple vibrators at one time during use, and the installation position of the vibrator can be limited, which is more convenient for use when installing the vibrator.

[0034] Furthermore, the pressure-maintaining component includes a pressure-maintaining cup 19, a magnet 20, a pressure groove 21 and a heating chamber 22. The pressure-maintaining cup 19 is annular as a whole, and a pressure groove 21 that matches the top edge of the pressure-maintaining cup 19 is provided at the position of the bottom corresponding to the vibrator. A magnet 20 for fixing is fixedly installed at the bottom of the pressure-maintaining cup 19, and a heating chamber 22 is fixedly installed on one side of the top of the processing table 1 corresponding to the dispensing component. Through the setting of the pressure-maintaining component, after the vibrator is installed, several pressure-maintaining cups 1 can be placed. 9 are sequentially sleeved and installed on the top of the vibrator. At the same time, the pressure groove 21 opened at the bottom of the pressure-maintaining cup 19 will fit with the top outer wall surface of the vibrator, and the arrangement of the magnet 20 makes the pressure-maintaining cup 19 and the ultrasonic liner fit more closely, which can fix and limit the vibrator after installation. After the pressure-maintaining cup 19 is installed, it can be transported into the heating chamber 22 by the conveyor belt 2, and then the heating of the heating chamber 22 accelerates the solidification of the glue, thereby improving the installation efficiency of the vibrator.

[0035] Furthermore, a magnetic ring 23 for adsorption is fixedly installed on the top of the limiting column 5. Through the setting of the magnetic ring 23, when the pressure maintaining cup 19 is installed, the magnet 20 fixedly installed on the bottom of the pressure maintaining cup 19 and the magnetic ring 23 fixedly installed on the top of the limiting column 5 will attract each other due to magnetic force, thereby achieving a tighter adsorption connection, which is convenient for use when the vibrator is installed.

[0036] Instructions

[0037] When installing the vibrator, you can first lift up the fixing plate 9 hingedly installed on the top of the connecting rod 8, then place the inner liner on the top of the placement plate 4, and then reverse the fixing plate 9 to make it fall to assist in fixing the inner liner, and you can also use the sliding rod 6 to adjust the auxiliary rod 7 and the connecting rod 8 on the top of the mounting tray 3. When in use, it can avoid displacement of the inner liner during transportation. After the inner liner is installed manually, it can be transported by starting the conveyor belt 2. After the mounting tray 3 reaches the bottom of the mounting frame 10, it can be driven by starting the glue dispensing cylinder to press the pressing plate 14 downward, thereby driving the limiting plate 11 to press down together with it, until the bottom of the limiting plate 11 fits with the top of the fixing plates 9 on both sides, and then the debris pressing plate 14 is Continue to press down to drive the piston rod 13 to slide downward inside the dispensing tube 12, thereby squeezing out the glue stored in the dispensing tube 12, and evenly applying the glue to the top of the liner according to the distribution points of the dispensing tube 12. After the dispensing is completed, start the dispensing cylinder to drive the pressure plate 14 to lift. The lifting of the pressure plate 14 will drive the piston rod 13 to be withdrawn from the inside of the dispensing tube 12, thereby stopping the dispensing. After the pressure plate 14 rises to a certain height, it will contact the connecting side plates 15 fixedly installed on both sides of the top of the limit plate 11, thereby driving the limit plate 11 and the dispensing tube 12 to be lifted synchronously through the connecting side plates 15, thereby completing the dispensing work, and then manually placing the corresponding number of vibrators on the placement table 16. Then, align the several slots 18 opened on the vibrator plate 17 with the vibrator, put it on the top of the several vibrators, and press down, so that the several vibrators are clamped in the inside of the slots 18, and then manually lift the vibrator plate 17 to match the vibrator with the positions of several glue dots. By pressing down the end of the vibrator, the vibrator can be squeezed out from the inside of the slots 18, thereby completing the installation of the vibrator. When in use, it is convenient to install multiple vibrators at one time, and the installation position of the vibrator can be limited, which is more convenient for the use of the vibrator during installation. After the installation of the vibrator is completed, the several pressure-maintaining cups 19 can be sequentially installed on the top of the vibrator. At the same time, the pressure groove 21 opened at the bottom of the pressure-maintaining cup 19 will fit with the top outer wall surface of the vibrator, and through the magnet 20 The setting makes the pressure-keeping cup 19 and the ultrasonic inner liner fit more closely, and can fix and limit the vibrator after installation. After the pressure-keeping cup 19 is installed, it can be transported into the heating chamber 22 by the conveyor belt 2. Then, the heating of the heating chamber 22 accelerates the solidification of the glue, thereby improving the installation efficiency of the vibrator. After waiting for the glue to solidify, the ultrasonic inner liner with the vibrator installed can be removed from the top of the placement plate 4 to complete the overall installation. Through the mutual cooperation between the above-mentioned structures, the device can ensure the consistency of the position and angle of the vibrator installation point while facilitating the installation of the vibrator on the ultrasonic inner liner, thereby improving the transmission efficiency of the ultrasonic wave, and effectively improving the overall production efficiency of the device, which is more practical.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An installation device for assembling a vibrator of an ultrasonic liner, comprising a processing table (1), a conveyor belt (2) for material transportation is installed on the top of the processing table (1), a mounting support plate (3) is clamped and installed on the conveyor belt (2), a placement plate (4) is fixedly installed on the top of the mounting support plate (3), and a plurality of limit columns (5) are fixedly installed at equal intervals on the top of the placement plate (4), characterized in that: Also includes: A glue dispensing component, the glue dispensing component is arranged on the top of the processing table (1), and the glue dispensing component is used to dispense glue to the ultrasonic liner; A pressure-maintaining component is arranged on the top of the processing table (1) on one side of the corresponding glue dispensing component, and is used to install and fix the vibrator.

2. The installation device for assembling a vibrator of an ultrasonic liner according to claim 1, characterized in that: Sliding rods (6) are fixedly mounted on both sides of the corresponding placement plate (4) at the top of the mounting support plate (3), auxiliary rods (7) for limiting are slidably mounted on the sliding rods (6), an L-shaped connecting rod (8) is fixedly mounted on the top of the auxiliary rod (7), and a fixing plate (9) for auxiliary fixing is hingedly mounted on the top of the connecting rod (8).

3. The installation device for assembling a vibrator of an ultrasonic liner according to claim 1, characterized in that: The glue dispensing assembly comprises a mounting frame (10), a limiting plate (11), a glue dispensing tube (12), a piston rod (13) and a pressure plate (14); the mounting frame (10) is fixedly mounted on the top of the processing table (1); a glue dispensing cylinder is fixedly mounted on the top of the mounting frame (10); the push rod end of the glue dispensing cylinder is fixedly mounted on the top of the pressure plate (14); a plurality of piston rods (13) are fixedly mounted at equal intervals on the bottom of the pressure plate (14); the piston rods (13) are all slidably mounted inside the glue dispensing tube (12); and the glue dispensing tube (12) is fixedly mounted on the limiting plate (11).

4. The installation device for assembling a vibrator of an ultrasonic liner according to claim 3, characterized in that: L-shaped connecting side plates (15) are fixedly mounted on both sides of the top of the limiting plate (11), and the tops of the connecting side plates (15) are clamped with both sides of the pressing plate (14).

5. The installation device for assembling a vibrator of an ultrasonic liner according to claim 1, characterized in that: A placement table (16) is fixedly mounted on one side of the processing table (1), a vibrator plate (17) is placed on the top of the placement table (16), and the vibrator plate (17) is provided with slots (18) at positions corresponding to a plurality of vibrators, and the vibrators are all mounted in the slots (18) in a snap-fit ​​manner.

6. The installation device for assembling a vibrator of an ultrasonic liner according to claim 1, characterized in that: The pressure-maintaining component comprises a pressure-maintaining cup (19), a magnet (20), a pressure groove (21) and a heating chamber (22); the pressure-maintaining cup (19) is in an annular shape as a whole, and a pressure groove (21) matching with the top edge is provided at the bottom of the pressure-maintaining cup (19) at a position corresponding to the vibrator, and a magnet (20) for fixing is fixedly installed at the bottom of the pressure-maintaining cup (19); and a heating chamber (22) is fixedly installed at one side of the top of the processing table (1) corresponding to the glue dispensing component.

7. The installation device for assembling a vibrator of an ultrasonic liner according to claim 1, characterized in that: A magnetic ring (23) for adsorption is fixedly mounted on the top of each of the limiting columns (5).

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