Multi-material automatic filling equipment

By designing a multi-material automatic filling device, and using the coordination of the control motherboard and the signal acquisition control board, the precise proportional mixing of multiple chemical raw materials is achieved, solving the problem of inaccurate automatic measurement in the existing technology, and improving product quality and production efficiency.

CN222669651UActive Publication Date: 2025-03-25GUANGZHOU JUNHENG MEASUREMENT & CONTROL EQUIP CO LTD
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Patent Information

Application Number
CN202421048490.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-03-25
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

In the modern chemical production process, especially in the liquefied gas industry and the chemical industry, it is necessary to mix multiple raw materials together in a specific proportion. It is difficult for the existing technology to achieve accurate automatic measurement, resulting in unstable product quality, low production efficiency and high cost.

Method used

A multi-material automatic filling device is designed, including a control motherboard and several filling units, and data transmission is carried out with the 485 communication circuit through photoelectric isolation. The signal acquisition control board controls the filling valve and the discharge valve to achieve accurate material transportation and mixing.

Benefits of technology

The precise proportional mixing of a variety of chemical raw materials is achieved, which improves product quality, saves labor costs, increases work efficiency and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides multi-material automatic filling equipment. The multi-material automatic filling equipment comprises a control mainboard and a plurality of filling units, the control main board and the plurality of filling units carry out data mutual transmission through photoelectric isolation and a 485 communication circuit; the filling unit comprises a signal acquisition control panel and a material storage tank, and the signal acquisition control panel controls the corresponding filling pipeline so as to control the output of the material storage tank; the signal acquisition control panel comprises a processor, a weighing sensor, a filling valve control end and a discharging valve control end, the weighing sensor transmits data to the processor through optoelectronic isolation and a 24-bit analog signal acquisition circuit, and the processor transmits control signals to the filling valve control end and the discharging valve control end through optoelectronic isolation and an output circuit respectively; the control mainboard controls the filling units to convey different materials, and the control mainboard can control the filling units at the same time or in sequence. Compared with the prior art, one control main board can be in information interconnection with a plurality of signal acquisition control boards at the same time, the working condition of each inflation station can be obtained and controlled, the labor cost is saved, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of liquefied gas and chemical industry, and in particular to a multi-material automatic filling device. Background Art

[0002] In modern chemical production processes, especially in the liquefied gas industry and the chemical industry, it is often necessary to mix multiple raw materials in a specific ratio to produce new chemical products. These raw materials may be in various forms such as gas, liquid, solid, etc., and the physical and chemical properties of each raw material may be different. Therefore, accurately controlling the addition amount of each raw material, that is, automatically metering according to the set ratio, is the key to ensuring product quality, improving production efficiency, and reducing production costs. Utility Model Content

[0003] The purpose of the utility model is to provide a multi-material automatic filling device, which can overcome the shortcomings and deficiencies in the prior art.

[0004] An embodiment of the utility model provides a multi-material automatic filling device, comprising: a control mainboard and a plurality of filling units;

[0005] The control mainboard and several filling units transmit data to each other through photoelectric isolation and 485 communication circuit;

[0006] The filling unit includes a signal acquisition control board and a material storage tank. The signal acquisition control board controls the corresponding filling pipeline to control the output of the material storage tank.

[0007] The signal acquisition control board includes a processor, a weighing sensor, a filling valve control terminal and a discharging valve control terminal. The weighing sensor transmits data to the processor through photoelectric isolation and a 24-bit analog signal acquisition circuit. The processor transmits control signals to the filling valve control terminal and the discharging valve control terminal through photoelectric isolation and an output circuit.

[0008] The control mainboard controls several filling units to convey different materials. The control mainboard can control several filling units simultaneously or successively.

[0009] Compared with the existing technology, a control main board can simultaneously interconnect with several signal acquisition control boards, and can obtain and control the working conditions of each inflation station, saving labor costs and increasing work efficiency.

[0010] Furthermore, the filling pipeline includes a filling valve, a metering tank and a discharge valve in sequence according to the material conveying direction. The filling valve is controlled to open and close by the filling valve control end, and the discharge valve is controlled to open and close by the discharge valve control end.

[0011] Furthermore, during the filling process, the signal acquisition control board controls the filling valve to open and the discharge valve to close, and the metering tank transmits the measured material data information to the signal acquisition control board. After the filling is completed, the signal acquisition control board controls the filling valve to close.

[0012] Furthermore, during the discharge process, the signal acquisition control board controls the discharge valve to open.

[0013] Furthermore, the output pipes of the plurality of filling units all lead to the mixing and stirring tank.

[0014] Furthermore, the output pipes of several filling units lead to different containing tanks.

[0015] Furthermore, the control mainboard includes a high-performance main processor, a storage unit, a precision clock circuit and a cloud server interface.

[0016] In order to more clearly understand the present invention, the specific implementation of the present invention will be described below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a connection diagram of a processor of a multi-material automatic filling device according to an embodiment of the utility model.

[0018] Figure 2 This is a structural diagram of an implementation of a multi-material automatic filling device according to an embodiment of the utility model. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Please refer to Figure 1 and Figure 2 One embodiment of the utility model provides a multi-material automatic filling device, which is mainly used to mix a variety of chemical raw materials in proportion to generate new chemical products; for example: methyl bromide, dimethyl ether.

[0021] A multi-material automatic filling device comprises: a control mainboard and a plurality of filling units. The control mainboard and the plurality of filling units transmit data to each other through photoelectric isolation and a 485 communication circuit.

[0022] The control motherboard includes a high-performance main processor, a storage unit, a precision clock circuit and a cloud server interface. The storage unit is interconnected with the high-performance main processor data, and the storage unit includes a large-capacity data storage circuit for storing the data of the control motherboard and the charging unit. The precision clock circuit is interconnected with the high-performance main processor signal, and the precision clock circuit ensures the stability and accuracy of the system. There are two main ways to interface with the cloud server. The first is to connect the local computer through the serial port to WIFI or Ethernet, the local computer is connected to the cloud server, and the cloud server is connected to the mobile terminal. The second is to connect the cloud server through the serial port to the 4G module, the 4G module is connected to the cloud server, and the cloud server is connected to the management department. Both methods of connection are bidirectional.

[0023] The filling unit includes a signal acquisition control board and a material storage tank. The signal acquisition control board controls the corresponding filling pipeline and thus controls the output of the material storage tank. The number and placement of the signal acquisition control board and the material storage tank are not limited and can be set according to actual site requirements.

[0024] The signal acquisition control board includes a processor, a weighing sensor, a filling valve control terminal and a discharge valve control terminal. The weighing sensor transmits data to the processor through photoelectric isolation and a 24-bit analog signal acquisition circuit. The processor transmits control signals to the filling valve control terminal and the discharge valve control terminal through photoelectric isolation and output circuits. The weighing sensor measures weight information and inputs it into the processor for analysis and processing. The processor controls the filling valve control terminal and the discharge valve control terminal according to the collected data and control instructions, thereby realizing the filling of materials.

[0025] The control mainboard controls several filling units to convey different materials. The control mainboard can control several filling units simultaneously or successively.

[0026] The filling pipeline includes a filling valve, a metering tank and a discharge valve in sequence according to the material conveying direction. The filling valve is opened and closed by the filling valve control end, and the discharge valve is opened and closed by the discharge valve control end.

[0027] The following is the material filling process, which is divided into the filling process and the discharge process:

[0028] Filling process: the discharge valve is closed. The discharge valve needs to be closed first to prevent the material from being discharged in advance. The signal acquisition control board controls the filling valve to open. The metering tank transmits the measured material data information to the signal acquisition control board. After filling to the rated value, the signal acquisition control board controls the filling valve to close.

[0029] Discharging process: The signal acquisition control board controls the discharging valve to open, allowing the material temporarily stored in the metering tank to be released. After the discharging is completed, the signal acquisition control board controls the discharging valve to close.

[0030] According to the actual situation of the station, the output pipes of several filling units can all lead to the mixing tank. Alternatively, the output pipes of several filling units can lead to different storage tanks. The control mainboard can control the proportion and sequence of different materials, and can also control different filling units to fill according to different situations. For example, if the material storage tank is occupied or the material is insufficient, the control mainboard can only allocate different filling units.

[0031] Compared with the existing technology, a control main board can simultaneously interconnect with several signal acquisition control boards, and can obtain and control the working conditions of each inflation station, saving labor costs and increasing work efficiency.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A multi-material automatic filling device, characterized in that: include: Control main board and several charging units; The control mainboard and several filling units transmit data to each other through photoelectric isolation and 485 communication circuit; The filling unit includes a signal acquisition control board and a material storage tank. The signal acquisition control board controls the corresponding filling pipeline to control the output of the material storage tank. The signal acquisition control board includes a processor, a weighing sensor, a filling valve control terminal and a discharging valve control terminal. The weighing sensor transmits data to the processor through photoelectric isolation and a 24-bit analog signal acquisition circuit. The processor transmits control signals to the filling valve control terminal and the discharging valve control terminal through photoelectric isolation and an output circuit. The control mainboard controls several filling units to convey different materials. The control mainboard can control several filling units simultaneously or successively.

2. The multi-material automatic filling equipment according to claim 1, characterized in that: The filling pipeline includes a filling valve, a metering tank and a discharge valve in sequence according to the material conveying direction. The filling valve is opened and closed by the filling valve control end, and the discharge valve is opened and closed by the discharge valve control end.

3. The multi-material automatic filling equipment according to claim 2, characterized in that: The output pipelines of several filling units all lead to the mixing and stirring tank.

4. The multi-material automatic filling equipment according to claim 2, characterized in that: The output pipes of several filling units lead to different containing tanks.

5. The multi-material automatic filling equipment according to claim 4, characterized in that: The control motherboard includes a high-performance main processor, storage unit, precision clock circuit and cloud server interface.