Slag discharging pipe slag leakage device of slag cooler
By designing a slag discharge device for slag discharge pipes combining insulated slag pipes, electric insulated ash valves and manual insulated ash valves, the safety hazards caused by excessive ash temperature are solved, and the goal of safe and reliable ash discharge and long service life of the equipment is achieved.
Patent Information
- Application Number
- CN202420770090.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-04-15
AI Technical Summary
During the slag discharge pipe of the slag cooler, the temperature of the ash is prone to excessively high during the slag discharge process, resulting in scalds from staff or slag in the furnace, posing safety hazards.
A slag leakage device for slag discharge pipe in the slag colder is designed, including an insulated slag pipe, an electric insulated ash valve and a manual insulated ash valve. The cooling materials and thermal insulation materials are used to reduce the temperature, and the continuous, uniform and safe discharge of ash is achieved through the control mechanism.
It effectively prevents the phenomenon of excessive ash temperature, ensures the safety and reliability of the slag discharge process, extends the service life of the equipment, and improves the reliability of the slag conveying system and the adaptability of coal types.
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Figure CN222669979U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of auxiliary equipment for slag coolers, in particular to a slag leakage device for a slag cooler slag discharge pipe. Background Art
[0002] The slag cooler is an important auxiliary machine of the circulating fluidized bed boiler. It can selectively discharge and cool the slag in the boiler. This process directly affects the operation of the slag cooler and the boiler. The slag discharge work is usually carried out using a slag discharge pipe.
[0003] During slag discharge, since the ash needs to be cleaned manually, the temperature of the discharged ash is likely to be too high, causing burns to the workers or slag falling into the furnace, which poses a safety hazard. Therefore, in order to address the above problems, it is necessary to design a new slag cooler slag discharge pipe leakage device with no exposed red or ash in the slag pipeline. Utility Model Content
[0004] The utility model aims to provide a slag leakage device for a slag cooler slag discharge pipe to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a slag leakage device for a slag cooler slag discharge pipe, comprising an insulated slag pipe and an electric insulated ash valve arranged at the bottom of the insulated slag pipe, a manual insulated ash valve for slag discharge is arranged at the bottom of the electric insulated ash valve, and an insulated conical bucket for discharging ash is arranged at the bottom of the manual insulated ash valve, a control mechanism for controlling slag discharge is arranged inside the electric insulated ash valve, and the control mechanism comprises a first connecting pipe and an adjusting plate, the first connecting pipe is arranged at the bottom of the insulated slag pipe, and the adjusting plate is interspersed and connected to the inner wall of the first connecting pipe, and the inner wall of the first connecting pipe is interspersed and connected with a cooling material for cooling the ash.
[0006] Preferably, the inner wall of the cooling material is interspersed with a conveying pipe for transporting ash, and the inner wall of the conveying pipe is interspersed with the outer wall of the adjusting plate, a fixing bolt is provided between the conveying pipe and the cooling material for connecting and fixing the two, and the first connecting pipe is fixedly connected to the first connecting rod on the side away from the insulated slag pipe.
[0007] Preferably, the manual insulated ash valve comprises a second connecting pipe and a second connecting rod, the second connecting pipe is arranged on the top of the insulated cone barrel, and the second connecting rod is fixedly connected to the outer wall of the second connecting pipe.
[0008] Preferably, a limiting guide rod for positioning the insulating slag pipe is provided on the outer wall of the limiting guide rod, and a support bracket for fixing the limiting guide rod is fixedly connected to the top of the limiting guide rod.
[0009] Preferably, a slag discharge conduit for slag discharge is inserted and connected inside the insulated slag pipe, and an insulating material for cooling the ash is provided on the outer wall of the slag discharge conduit, and a supporting assembly for supporting the slag discharge conduit is provided between the slag discharge conduit and the insulated slag pipe.
[0010] Preferably, an opening for ash to pass through is provided inside the second connecting pipe, and a rocker is provided on a side of the second connecting rod away from the second connecting pipe.
[0011] Technical effects and advantages of the utility model:
[0012] The utility model discloses the utility model discloses the slag conveying system of ... BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0014] Figure 2 It is a schematic diagram of the partial front section structure of the modular quick-install thermal insulation slag pipe of the utility model.
[0015] Figure 3 It is a schematic diagram of a partial top view of the modular quick-install thermal insulation slag pipe of the utility model.
[0016] Figure 4 This is a schematic diagram of the structure of a manual heat-insulated ash valve of the utility model.
[0017] Figure 5 The utility model is a schematic diagram of the internal anti-slag jamming structure of the electric heat-insulated ash valve.
[0018] In the figure: 1. Insulated cone barrel; 2. Insulated slag pipe; 201. Insulating material; 202. Slag discharge conduit; 203. Support assembly; 3. Support bracket; 4. Limit guide rod; 5. Electric insulated ash valve; 501. Adjustment plate; 502. Delivery pipe; 503. Cooling material; 504. First connecting rod; 505. Fixing bolt; 506. First connecting pipe; 6. Manual insulated ash valve; 601. Rocker; 602. Second connecting rod; 603. Opening; 604. Second connecting pipe. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] The utility model provides Figure 1-5 A slag cooler slag discharge pipe slag leakage device is shown.
[0021] Finally, it should be noted that the above is only a preferred embodiment of the utility model, including an insulated slag pipe 2 and an electric insulated ash valve 5 arranged at the bottom of the insulated slag pipe 2, a manual insulated ash valve 6 for slag discharge is arranged at the bottom of the electric insulated ash valve 5, and an insulated cone bucket 1 for slag discharge is arranged at the bottom of the manual insulated ash valve 6, and a control mechanism for controlling slag discharge is arranged inside the electric insulated ash valve 5, and the control mechanism includes a first connecting pipe 506 and an adjusting plate 501, and the first connecting pipe 506 is provided with a first connecting pipe 506 and an adjusting plate 501. The through pipe 506 is arranged at the bottom of the insulated slag pipe 2, and the adjusting plate 501 is inserted and connected to the inner wall of the first connecting pipe 506. The inner wall of the first connecting pipe 506 is inserted and connected with a cooling material 503 for cooling the ash. It should be noted that the insulated cone barrel 1 adopts a double-layer insulation structure, the outer tube is a 10mm steel pipe, and the outer surface temperature is ≤150℃ (the insulation thickness can be adjusted as needed to reduce the surface temperature), and a slag poking device is provided on the side of the rare earth alloy cone section at the lower end of the insulated metal expansion joint, which is convenient for clearing the expansion joint and the alloy cone section when slag is blocked.
[0022] The inner wall of the cooling material 503 is interspersed with a conveying pipe 502 for transporting ash, and the inner wall of the conveying pipe 502 is interspersed with the outer wall of the adjusting plate 501, and a fixing bolt 505 is provided between the conveying pipe 502 and the cooling material 503 for connecting and fixing the two, and the first connecting pipe 506 is fixedly connected to the first connecting rod 504 on the side away from the insulated slag pipe 2.
[0023] The manual insulated ash valve 6 includes a second connecting pipe 604 and a second connecting rod 602 . The second connecting pipe 604 is arranged on the top of the insulated cone barrel 1 , and the second connecting rod 602 is fixedly connected to the outer wall of the second connecting pipe 604 .
[0024] The outer wall of the insulated slag pipe 2 is provided with a limiting guide rod 4 for positioning the insulated slag pipe 2, and the top of the limiting guide rod 4 is fixedly connected with a support bracket 3 for fixing the limiting guide rod 4. It should be noted that the insulated slag pipe 2 adopts a double-layer pipe structure design, the inner pipe is made of high-temperature, heat-resistant and wear-resistant rare earth cast steel material, the upstream and downstream pipe sections connected to the inner pipe adopt a standard socket-type interface, and the upstream and downstream pipe sections connected to the outer pipe are connected by flange welding.
[0025] It should be explained that the manual insulated ash valve 6 and the electric insulated ash valve 5 are designed as a double-layer valve body structure with clear division of labor. The inner valve body only forms an ash channel, which is wear-resistant and high-temperature resistant but cannot withstand the reverse force applied by external equipment, while the outer valve body with low temperature and high strength withstands external forces. The valve core material is made of rare earth cast steel that is resistant to high-temperature deformation. The inner valve body has a "squeezing" anti-slag jamming design, and a slag-free space can be formed in the valve body cavity. When the valve plate is closed, the ash at the front end and both sides of the valve plate can be easily squeezed into the slag-free space without allowing ash particles to block or jam the valve plate, thereby increasing the service life of the equipment.
[0026] A slag discharge conduit 202 for slag discharge is inserted and connected inside the insulated slag pipe 2, and the outer wall of the slag discharge conduit 202 is provided with an insulating material 201 for cooling the ash, and a supporting assembly 203 for supporting the slag discharge conduit 202 is provided between the slag discharge conduit 202 and the insulated slag pipe 2. It should be noted that the slag discharge conduit 202 uses highly heat-resistant and wear-resistant rare earth cast steel material with a temperature resistance of over 1100°C, no thermal deformation occurs at high temperatures, the service life is greatly extended, the insulation effect is good, there is no red tube phenomenon, and the surface wall temperature is lower than 150°C. Due to its unique internal structure, the problem of uneven thermal expansion of the boiler can be avoided.
[0027] An opening 603 for ash to pass through is provided inside the second connecting pipe 604 , and a rocker 601 is provided on a side of the second connecting rod 602 away from the second connecting pipe 604 .
[0028] During actual use, when the ash needs to be discharged, it is only necessary to operate the motor on one side of the electric insulated ash valve 5 and the rocker 601 on one side of the manual insulated ash valve 6 to control the position of the adjusting plate 501, so that the ash inside the insulated slag pipe 2 can be discharged downward. The cooling material 503 and the insulating material 201 can be used to cool the ash well and play a good insulating role at the same time, so that the ash can be discharged through the bottom of the insulated cone barrel 1. The overall operation is simple and quick.
[0029] It is not used to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A slag cooler discharge pipe slag leakage device, comprising an insulated slag pipe (2) and an electric insulated ash valve (5) arranged at the bottom of the insulated slag pipe (2), characterized in that: A manual insulated ash valve (6) for slag discharge is arranged at the bottom of the electric insulated ash valve (5), and an insulated cone bucket (1) for ash discharge is arranged at the bottom of the manual insulated ash valve (6). A control mechanism for controlling slag discharge is arranged inside the electric insulated ash valve (5), and the control mechanism comprises a first connecting pipe (506) and an adjusting plate (501). The first connecting pipe (506) is arranged at the bottom of the insulated slag pipe (2), and the adjusting plate (501) is connected to the inner wall of the first connecting pipe (506), and the inner wall of the first connecting pipe (506) is connected to a cooling material (503) for cooling ash.
2. A slag cooler discharge pipe slag leakage device according to claim 1, characterized in that: The inner wall of the cooling material (503) is interlaced with a conveying pipe (502) for transporting ash, and the inner wall of the conveying pipe (502) is interlaced with the outer wall of the adjustment plate (501), and a fixing bolt (505) is provided between the conveying pipe (502) and the cooling material (503) for connecting and fixing the two, and the first connecting pipe (506) is fixedly connected to a first connecting rod (504) on a side away from the insulated slag pipe (2).
3. A slag cooler slag discharge pipe slag leakage device according to claim 1, characterized in that: The manual heat-insulated ash valve (6) comprises a second connecting pipe (604) and a second connecting rod (602), wherein the second connecting pipe (604) is arranged on the top of the heat-insulated cone barrel (1), and the second connecting rod (602) is fixedly connected to the outer wall of the second connecting pipe (604).
4. A slag cooler slag discharge pipe slag leakage device according to claim 1, characterized in that: The outer wall of the thermal insulation slag pipe (2) is provided with a limiting guide rod (4) for positioning the thermal insulation slag pipe (2), and the top of the limiting guide rod (4) is fixedly connected to a support bracket (3) for fixing the limiting guide rod (4).
5. A slag cooler discharge pipe slag leakage device according to claim 2, characterized in that: A slag discharge conduit (202) for slag discharge is inserted and connected inside the thermal insulation slag pipe (2), and an outer wall of the slag discharge conduit (202) is provided with a heat insulation material (201) for cooling the ash, and a support assembly (203) for supporting the slag discharge conduit (202) is provided between the slag discharge conduit (202) and the thermal insulation slag pipe (2).
6. A slag cooler discharge pipe slag leakage device according to claim 3, characterized in that: An opening (603) for ash to pass through is provided inside the second connecting pipe (604), and a rocker (601) is provided on a side of the second connecting rod (602) away from the second connecting pipe (604).