Particle furnace structure
By setting a humidity sensor on the fuel delivery channel wall of the granular furnace and using the controller to drive the screw to reverse and return the material, the problem of moisture and dryness of the granular fuel in a high humidity environment is solved, and the conveyor is blocked and high maintenance costs are avoided.
Patent Information
- Application Number
- CN202421330441.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-12
AI Technical Summary
In the environment with high humidity, the feeding system of the pellet furnace is prone to moisture, expansion and bonding, and forming hard agglomeration, resulting in clogging of the screw conveyor and increasing maintenance costs.
A granular furnace structure is designed, including setting a humidity sensor on the wall of the fuel delivery channel, and using a controller and a motor to drive the screw to reverse, and return the material to the feed port to prevent moisture from drying out.
It effectively prevents fuel from drying in the conveying channel, avoids screw conveyor blockage, and reduces maintenance costs.
Smart Images

Figure CN222670053U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pellet stoves, in particular to a pellet stove structure. Background Art
[0002] The pellet stoves for outdoor use on the market now will cause the pellet fuel in the pellet stove feeding system to get damp in high humidity environments, foggy weather, rain and other weather factors. Therefore, when the pellet stoves with the above conditions are not used for a long time, the pellet fuel will expand and stick together when damp, and form hard agglomerates after drying again, causing the screw conveyor of the feeding system to be blocked abnormally, affecting the use of the machine. In addition, the maintenance cost of the screw conveyor of the feeding system is very high after it is blocked, and a large amount of after-sales labor costs are required. Therefore, based on the above defects, a pellet stove structure that can solve the above technical problems is urgently needed. Utility Model Content
[0003] The utility model is a particle stove structure designed to solve the deficiencies of the above technical problems.
[0004] The pellet stove structure designed by the utility model includes:
[0005] a furnace body, said furnace body comprising a combustion chamber for burning particles;
[0006] A screw conveyor, the screw conveyor comprising a fuel delivery channel, a screw located in the fuel delivery channel and a rotary drive device for driving the screw to rotate, the discharge port of the fuel delivery channel docking with the feed opening of the combustion chamber, the rotary drive device driving the screw to rotate to convey the particle fuel entering from the feed port of the fuel delivery channel to its discharge port and into the combustion chamber;
[0007] A humidity sensor is disposed on a wall of the fuel delivery passage.
[0008] According to the above-mentioned pellet stove structure, the wall of the fuel delivery channel has an outer wall and a through hole, the sensing part of the humidity sensor is located on the outer wall, and the sensing part of the humidity sensor is arranged corresponding to the position of the through hole.
[0009] According to the above-described pellet stove structure, a water-absorbing quick-drying material is provided between the outer wall and the sensing part of the humidity sensor, the upper and lower sides of the water-absorbing quick-drying material are respectively attached to the outer wall and the sensing part of the humidity sensor, and the water-absorbing quick-drying material covers the through hole.
[0010] According to the pellet stove structure described above, the wall of the fuel delivery channel has an inner wall and a through hole, and the humidity sensor is at least partially embedded in the through hole so that the sensing part of the humidity sensor is flush with the inner wall, or the sensing part of the humidity sensor protrudes from the inner wall, or the sensing part of the humidity sensor is located in the through hole.
[0011] According to the pellet stove structure described above, the wall of the fuel delivery channel has an inner wall, and the humidity sensor is installed on the inner wall and is in direct contact with the pellet fuel in the fuel delivery channel.
[0012] According to the above-mentioned pellet stove structure, the humidity sensor is located in the area between the feed port and the discharge port on the fuel delivery channel, or the humidity sensor is located in the feed port area on the fuel delivery channel.
[0013] According to the pellet stove structure described above, the humidity sensor is located at the upper side or the lower side of the fuel delivery passage.
[0014] According to the above-mentioned pellet stove structure, the through hole is formed on the wall of the fuel delivery channel in the area between the feed port and the discharge port, or the through hole is formed on the wall of the fuel delivery channel in the feed port area.
[0015] According to the above-mentioned pellet stove structure, the humidity sensor is fixed to the outer wall through the shell.
[0016] According to the pellet stove structure described above, a feed funnel is connected to the feed port of the fuel delivery channel and is located at one end of the fuel delivery channel close to the rotary drive device.
[0017] According to the pellet stove structure described above, the rotating drive device includes a motor, the rotating shaft of the motor is connected to one end of the screw rod close to the feed port of the fuel delivery channel, or the rotating shaft of the motor is connected to one end of the screw rod close to the feed port of the fuel delivery channel through a transmission mechanism.
[0018] According to the above-mentioned pellet stove structure, it also includes a controller, and the motor and the humidity sensor are respectively connected to and controlled by the controller.
[0019] The pellet stove structure designed by the utility model detects the humidity in the fuel delivery channel according to the humidity sensor arranged on the screw conveyor. When the controller determines that the humidity value fed back by the humidity sensor exceeds the threshold value preset by the controller, the controller controls the motor to rotate and drives the screw to reverse, so that the pellet fuel in the fuel delivery channel is returned to the feed port position. Under continuous operation, all the damp pellet fuel is returned to the feed port to prevent the fuel that has become powdered due to moisture from drying into hard blocks again in the fuel delivery channel and causing the screw conveyor to be blocked. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is the continuous punching layout diagram of the overall production process;
[0021] Figure 2 1. It is a schematic diagram of the rotor lamination structure with buckling points;
[0022] Figure 3 1. It is a schematic diagram of the structure of a rotor iron core sheet with through-core holes;
[0023] Figure 4 It is a schematic diagram of the structure of the stator iron core;
[0024] Figure 5 It is a schematic diagram of the open state of the continuous punching die;
[0025] Figure 6 It is a schematic diagram of the closed die state of the continuous punching die;
[0026] Figure 7 It is a structural schematic diagram of the combination of the outer shape punch and the shaft hole punch;
[0027] Figure 8 It is a structural schematic diagram of the combination of the outer shape die and the shaft hole die.
[0028] In the figure: 1, furnace body; 11, combustion chamber; 111, ventilation hole; 112, feed opening; 12, installation space; 13, air outlet; 2, screw conveyor; 21, fuel delivery channel; 211, feed port; 212, discharge port; 213, through hole; 22, screw; 3, blower; 4, motor; 5, funnel; 6, humidity sensor; 7, water-absorbing quick-drying material; 8, shell; 9, wall; 91, outer wall; 92, inner wall; DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.
[0030] Embodiment 1:
[0031] like Figure 1-Figure 3 and Figure 8 As shown, the pellet stove structure described in this embodiment includes a stove body 1, a screw conveyor 2, a humidity sensor 6 and a controller. The humidity sensor 6 generally adopts a low-cost humidity sensitive resistor, thereby reducing the later production cost and manpower maintenance cost of the pellet stove.
[0032] The furnace body 1 includes a combustion chamber 11 for particle combustion, the screw conveyor 2 includes a fuel delivery channel 21, a screw 22 located in the fuel delivery channel 21, and a rotary drive device for driving the screw 22 to rotate, the discharge port 212 of the fuel delivery channel 21 is docked with the feed opening 112 of the combustion chamber 11, and the rotary drive device drives the screw 22 to rotate to transport the particle fuel entering from the feed port 211 of the fuel delivery channel 21 to its discharge port 212 and into the combustion chamber 11, and the humidity sensor 6 is set On the wall 9 of the fuel delivery channel 21, the rotation drive device includes a motor 4, the rotating shaft of the motor 4 is connected to one end of the screw 22 close to the feed port 211 of the fuel delivery channel 21, or the rotating shaft of the motor 4 is transmission-connected to one end of the screw 22 close to the feed port 211 of the fuel delivery channel 21 through a transmission mechanism, the motor 4 and the humidity sensor 6 are respectively connected to and controlled by the controller, and the controller is composed of an MCU chip with a built-in program for controlling the motor 4 and the humidity sensor 6.
[0033] Specifically, the wall 9 of the fuel delivery channel 21 has an outer wall 91 and a through hole 213. The sensing part of the humidity sensor 6 is located on the outer wall 91. The sensing part of the humidity sensor 6 is arranged corresponding to the position of the through hole 213. A water-absorbing and quick-drying material 7 is arranged between the outer wall 91 and the sensing part of the humidity sensor 6. The water-absorbing and quick-drying material generally adopts polyamide fiber. The upper and lower sides of the water-absorbing and quick-drying material 7 are respectively attached to the outer wall 91 and the sensing part of the humidity sensor 6, and the water-absorbing and quick-drying material 7 covers the through hole 213. The humidity sensor 6 is fixed to the outer wall 91 through the shell 8.
[0034] Preferably, the humidity sensor 6 is located in the area between the feed port 211 and the discharge port 212 on the fuel delivery channel 21, and the humidity sensor 6 is fixed to the upper outer wall 91 or the lower outer wall 91 in the area through the shell 8. Correspondingly, the through hole 213 is formed on the wall 9 of the fuel delivery channel 21 in the area between the feed port 211 and the discharge port 212, and the through hole 213 is on the upper side or the lower side of the area. After the humidity sensor 6 is fixed, the position of the through hole 213 is arranged to correspond to each other. The through hole 213 can be set to multiple, or
[0035] The humidity sensor 6 is located in the feed port 211 area on the fuel delivery channel 21, and the humidity sensor 6 is fixed to the upper outer wall 91 or the lower outer wall 91 in the area through the shell 8. Correspondingly, the through hole 213 is formed on the wall 9 located in the feed port 211 area of the fuel delivery channel 21, and the through hole 213 is on the upper side or the lower side of the area. Therefore, after the humidity sensor 6 is fixed, its position is set to correspond to the position of the through hole 213, and a plurality of through holes 213 can be set.
[0036] Based on the above structure, the humidity sensor 6 is used to detect the humidity in the fuel delivery channel 21. When the controller determines that the humidity value fed back by the humidity sensor 6 exceeds the threshold value preset by the controller, the controller controls the motor 4 to rotate and drives the screw 22 to reverse, so that the granular fuel in the fuel delivery channel 21 is returned to the position of the feed port 211, and all the damp granular fuel is returned to the feed port 211 under continuous operation.
[0037] In this embodiment, a feed funnel 5 is connected to the feed port 211 of the fuel delivery channel 21 and is located at one end of the fuel delivery channel 21 close to the rotating drive device. The setting of the funnel 5 makes it easy for the granular fuel in the silo to enter the fuel delivery port during the process of transporting the granular fuel to the combustion chamber 11. In addition, the feed port 211 and the discharge port 212 on the fuel delivery channel 21 are arranged far away from each other, so that the fuel delivery channel 21 has a material storage function, and even if there is no fuel in the silo, it can maintain a period of time for combustion in the combustion chamber 11.
[0038] The lower side of the humidity sensor 6 serves as its sensing portion, and the housing and the outer wall may be fixed by welding or bolts.
[0039] Embodiment 2:
[0040] like Figure 1 , Figure 2 , Figure 4-Figure 6The pellet stove structure described in the present embodiment is generally similar in structure to that of the first embodiment, but differs therefrom in that: the wall 9 of the fuel delivery channel 21 has an inner wall 92 and a through hole 213, and the humidity sensor 6 is at least partially embedded in the through hole 213, so that the sensing portion of the humidity sensor 6 is flush with the inner wall 92, or the sensing portion of the humidity sensor 6 protrudes from the inner wall 92, or the sensing portion of the humidity sensor 6 is located in the through hole 213.
[0041] Preferably, the humidity sensor 6 is located in the area between the feed port 211 and the discharge port 212 on the fuel delivery channel 21, and the humidity sensor 6 is embedded in the upper side or lower side of the wall 9 in the area through the through hole 213. Correspondingly, the through hole 213 is formed on the wall 9 in the area between the feed port 211 and the discharge port 212 on the fuel delivery channel 21, and the through hole 213 is on the upper side or lower side of the wall 9 in the area, or
[0042] The humidity sensor 6 is located in the feed port 211 area on the fuel delivery channel 21, and the humidity sensor 6 is embedded in the upper or lower side of the wall 9 in the area through the through hole 213. Correspondingly, the through hole 213 is formed on the wall 9 in the feed port 211 area of the fuel delivery channel 21, and the through hole 213 is on the upper or lower side of the wall 9 in the area.
[0043] Preferably, when the sensing part of the humidity sensor 6 is located in the through hole 213, a water-absorbing quick-drying material 7 can be arranged below the sensing part of the humidity sensor 6. The water-absorbing quick-drying material generally uses polyamide fiber, and the water-absorbing quick-drying material 7 is fixed in the through hole 213 at a position below the sensing part of the humidity sensor 6, so as to facilitate more rapid knowledge of the humidity conditions in the material conveying channel.
[0044] Embodiment three:
[0045] like Figure 7 As shown, the pellet stove structure described in this embodiment is roughly similar to that of the first embodiment or the second embodiment, but the difference therefrom is that the wall 9 of the fuel delivery channel 21 has an inner wall 92, and the humidity sensor 6 is installed on the inner wall 92 and is in direct contact with the pellet fuel in the fuel delivery channel 21, and its structure enables better sensing of the humidity of the fuel.
[0046] Preferably, the humidity sensor 6 is located in the area between the feed port 211 and the discharge port 212 on the fuel delivery channel 21, and the humidity sensor 6 is fixed to the upper inner wall 92 or the lower inner wall 92 in the area by fasteners (bolts, etc.), or
[0047] The humidity sensor 6 is located in the area of the feed port 211 on the fuel delivery channel 21, and the humidity sensor 6 is fixed to the upper inner wall 92 or the lower inner and outer walls 91 in the area by fasteners (bolts, etc.).
[0048] Embodiment 4:
[0049] like Figure 1-7 As shown, the pellet stove structure described in this embodiment has a general structure similar to that of embodiment one, embodiment two or embodiment three, but differs from the three in that: the furnace body 1 is a rectangular structure, a screw conveyor 2 and an electronic ignition rod 14 are arranged in the installation space 12 of the furnace body 1, the ignition end of the electronic ignition rod 14 is located in the combustion chamber 11, and the combustion chamber 11 is provided with a ventilation hole 111 connected to the installation space 12 of the furnace body 1, and the furnace body 1 is provided with an air port 13, and a blower 3 is installed at the air port 13. When the blower 3 is working, the wind blown out by the ventilation hole 111 enters the combustion chamber 11, so as to provide sufficient oxygen for the combustion chamber 11 and play a combustion-aiding effect.
Claims
1. A pellet stove structure, characterized in that: include: A furnace body (1), the furnace body (1) comprising a combustion chamber (11) for particle combustion; A screw (22) conveyor (2), the screw (22) conveyor (2) comprising a fuel delivery channel (21), a screw (22) located in the fuel delivery channel (21) and a rotary drive device for driving the screw (22) to rotate, the discharge port (212) of the fuel delivery channel (21) docking with the feed opening (112) of the combustion chamber (11), the rotary drive device driving the screw (22) to rotate so as to convey the particle fuel entering from the feed port (211) of the fuel delivery channel (21) to the discharge port (212) thereof and into the combustion chamber (11); A humidity sensor (6) is arranged on a wall (9) of the fuel delivery channel (21).
2. The pellet stove structure according to claim 1, characterized in that: The wall (9) of the fuel delivery channel (21) has an outer wall (91) and a through hole (213), the sensing portion of the humidity sensor (6) is located on the outer wall (91), and the sensing portion of the humidity sensor (6) is arranged corresponding to the position of the through hole (213).
3. The pellet stove structure according to claim 2, characterized in that: A water-absorbing quick-drying material (7) is provided between the outer wall (91) and the sensing part of the humidity sensor (6), and the upper and lower side surfaces of the water-absorbing quick-drying material (7) are respectively attached to the outer wall (91) and the sensing part of the humidity sensor (6), and the water-absorbing quick-drying material (7) covers the through hole (213).
4. The pellet stove structure according to claim 1, characterized in that: The wall (9) of the fuel delivery channel (21) has an inner wall (92) and a through hole (213), and the humidity sensor (6) is at least partially embedded in the through hole (213), so that the sensing part of the humidity sensor (6) is flush with the inner wall (92), or the sensing part of the humidity sensor (6) protrudes from the inner wall (92), or the sensing part of the humidity sensor (6) is located in the through hole (213).
5. The pellet stove structure according to claim 1, characterized in that: The wall (9) of the fuel delivery channel (21) has an inner wall (92), and the humidity sensor (6) is mounted on the inner wall (92) and is in direct contact with the particle fuel in the fuel delivery channel (21).
6. The pellet stove structure according to any one of claims 2 to 5, characterized in that: The humidity sensor (6) is located in the area between the feed port (211) and the discharge port (212) on the fuel delivery channel (21), or the humidity sensor (6) is located in the area of the feed port (211) on the fuel delivery channel (21).
7. The pellet stove structure according to claim 6, characterized in that: The humidity sensor (6) is located at an upper side or a lower side of the fuel delivery passage (21).
8. The pellet stove structure according to any one of claims 2 to 4, characterized in that: The through hole (213) is formed on a wall (9) of the fuel delivery channel (21) located in a region between the feed port (211) and the discharge port (212), or the through hole (213) is formed on a wall (9) of the fuel delivery channel (21) located in a region of the feed port (211).
9. The pellet stove structure according to claim 2 or 3, characterized in that: The humidity sensor (6) is fixed to the outer wall (91) via a housing (8).
10. The pellet stove structure according to claim 1, characterized in that: A feed hopper (5) is connected to the feed port (211) of the fuel delivery channel (21) and is located at one end of the fuel delivery channel (21) close to the rotary drive device; The rotary drive device comprises a motor (4), the rotating shaft of the motor (4) being connected to one end of the screw (22) close to the feed opening (211) of the fuel delivery channel (21), or the rotating shaft of the motor (4) being transmission-connected to one end of the screw (22) close to the feed opening (211) of the fuel delivery channel (21) via a transmission mechanism; It also includes a controller, and the motor (4) and the humidity sensor (6) are respectively connected to and controlled by the controller.