Monel alloy vacuum melting feeding equipment

By designing a Monel alloy vacuum smelting loading equipment including a loading mechanism, a conveying mechanism and a furnace mechanism, the problems of low loading efficiency and high labor costs of traditional equipment are solved, and the efficient loading and melting efficiency are improved.

CN222670658UActive Publication Date: 2025-03-25江西卓跃特种合金有限公司
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Patent Information

Application Number
CN202421866838.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-03-25
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

Traditional Monel alloy vacuum smelting loading equipment has low loading efficiency and high labor cost.

Method used

A Monel alloy vacuum smelting and loading equipment is designed, including a loading mechanism, a conveying mechanism and a furnace mechanism. The feeding mechanism drives the slider and the fixed plate to move through the motor, and rotates the material base to improve the feeding efficiency. The conveying mechanism uses cams and conveyor belts to evenly distribute the materials through bumping action.

Benefits of technology

It improves the feeding efficiency, reduces labor costs, and improves the efficiency of the furnace to melt Monel alloy, saving costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of Monel alloy vacuum melting feeding, and discloses Monel alloy vacuum melting feeding equipment which comprises a feeding mechanism, a conveying mechanism and a smelting furnace mechanism, the feeding mechanism is located on the right side of the conveying mechanism, the smelting furnace mechanism is located on the left side of the conveying mechanism, and the feeding mechanism comprises a machine base. One side of the machine base is fixedly connected with a first supporting plate top seat, the bottom of the first supporting plate top seat is fixedly connected with a first motor, the output end of the first motor is fixedly connected with a threaded rod, the outer wall of the threaded rod is in threaded connection with a sliding block, and one end of the threaded rod is rotationally connected with a first supporting plate base. The threaded rod penetrates through the top of the sliding block and extends to one side of the first supporting plate base, the first motor is started to drive the second fixing plate on the sliding block and the material base to move upwards, the second motor is started to drive the material base to rotate, in this way, the working efficiency of feeding can be improved, and the labor cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of monel alloy vacuum melting and feeding, in particular to monel alloy vacuum melting and feeding equipment. Background Art

[0002] With the rapid development of my country's manufacturing industry, industry competition has become increasingly fierce. Automating the production process can greatly improve work efficiency, reduce production costs, and improve product quality. It is an important way for enterprises to improve their competitiveness.

[0003] During the use of traditional partial monel alloy vacuum melting feeding equipment, the feeding efficiency is relatively low and the labor cost is relatively high. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a monel alloy vacuum melting and feeding equipment.

[0005] The utility model is realized by adopting the following technical scheme: a monel alloy vacuum melting feeding equipment comprises a feeding mechanism, a conveying mechanism and a furnace mechanism, wherein the feeding mechanism is located on the right side of the conveying mechanism, and the furnace mechanism is located on the left side of the conveying mechanism.

[0006] The cam is connected to the motor and the motor is connected to the motor base, and the cam is connected to the motor 1 by a threaded rod, and the outer wall of the threaded rod is threadedly connected to a slider, and one end of the threaded rod is rotatably connected to the support plate base 1. The threaded rod passes through the top of the slider and extends to one side of the support plate base. The machine base is fixedly connected to a support plate base 2 away from the support plate base 1. The top of the support plate base 2 is rotatably connected to a sliding rod, and one end of the sliding rod is rotatably connected to the support plate top seat 2. The outer wall of the sliding rod is slidably connected to the inside of the slider. The sliding rod passes through the top of the slider and extends to one side of the support plate base 2. The top of the slider is fixedly connected with a fixed plate 1 at the side away from the sliding rod, and one side of the fixed plate 1 is fixedly connected with a motor 2, and the output end of the motor 2 is fixedly connected with a rotating shaft 1, and the outer wall of the rotating shaft 1 at a side away from the output end of the motor 2 is rotatably connected to a material base, and the outer wall of the rotating shaft 1 at a side away from the material base is rotatably connected with a fixed plate 2, and the bottom of the fixed plate 2 is fixedly connected to the top of the slider, and the two fixed plates 2 are rotatably connected with the rotating shaft 1 on the side close to each other, and one end of the rotating shaft 1 passes through one side of the material base and one side of the fixed plate 2 and extends to the other side of the material base, and one side of the material base is fixedly connected with a limiting rod, and a material box is provided in contact with the material base, and the bottom of the limiting rod is provided in contact with the top of the material box.

[0007] Through the above technical solution, the fixed plate 2 on the slider and the material base can be driven upward by starting the motor 1, and the material base can be driven to rotate by starting the motor 2, so as to improve the working efficiency of loading and reduce labor costs.

[0008] As a further improvement of the above solution, the support plate base 1 and the support plate base 2 are on the same horizontal line, and the sliding rod is longer than the threaded rod.

[0009] As a further improvement of the above scheme, the transmission mechanism includes a fixed block three, a fixed block three is fixedly connected to one side of the machine base, a motor three is fixedly connected to the top of the fixed block three, a rotating shaft two is fixedly connected to the output end of the motor three, an active conveying pulley is fixedly connected to the outer wall of the rotating shaft two, and a conveyor belt is rotatably connected to the outer wall of the active conveying pulley.

[0010] As a further improvement of the above solution, the active conveyor pulley is symmetrically located at the center of the machine base, and the second rotating shaft is longer than the width of the machine base.

[0011] Through the above technical solution, the cam can be rotated to cause the material tossing plate to move up and down, thereby improving the efficiency of the furnace in melting monel alloy and saving costs.

[0012] The transmission mechanism that the present invention relates to a gear wheel is a kind of gear that is connected with the gear of ...

[0013] As a further improvement of the above solution, the height of the discharge baffle is lower than the height between the top of the machine base and the bottom of the conveyor belt, and the front of the material lifting plate is above the top of the machine base.

[0014] As a further improvement of the above scheme, the furnace mechanism includes a furnace, one side of the furnace is fixedly connected to a hinge, the side where the two hinges are close to each other is fixedly connected to a cover plate, one side of the furnace and one side of the cover plate are hinged through a hinge, one side of the cover plate is fixedly connected to a buckle, the top of the cover plate is fixedly connected to a high-temperature resistant magnet, one side of the furnace and one side of the cover plate are magnetically connected by the high-temperature resistant magnet, a baffle is fixedly connected to the inside of the furnace, a heating tube is fixedly connected to the bottom of the furnace, and the top of the heating tube is fixedly connected to the bottom of the baffle.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] The utility model starts the first motor to drive the second fixing plate on the slide block and the material base to move upward, and starts the second motor to drive the material base to rotate, which can improve the working efficiency of feeding and reduce labor costs.

[0017] The utility model can cause the material tossing plate to move up and down through the rotation of the cam, thereby improving the melting efficiency of the furnace for monel alloy and saving costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the feeding mechanism of the utility model;

[0020] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure of the middle part A;

[0021] Figure 4 This is a schematic diagram of the transmission mechanism structure of the utility model;

[0022] Figure 5 This is a schematic diagram of the cross-sectional structure of the transmission mechanism of the utility model;

[0023] Figure 6 This is a schematic diagram of the structure of the furnace mechanism of the utility model;

[0024] Figure 7 This is a schematic diagram of the cross-sectional structure of the furnace mechanism of the utility model.

[0025] Description of main symbols:

[0026] 1. Feeding mechanism; 101. Machine base; 102. Support plate top seat 1; 103. Motor 1; 104. Threaded rod; 105. Sliding block; 106. Support plate base 1; 107. Support plate base 2; 108. Sliding rod; 109. Support plate top seat 2; 110. Fixed plate 1; 111. Motor 2; 112. Rotating shaft 1; 113. Material base; 114. Fixed plate 2; 115. Limiting rod; 116. Material box; 2. Conveying mechanism; 201. Fixed block 3; 202. Motor 3 ; 203, shaft two; 204, active conveyor pulley; 205, conveyor belt; 206, passive conveyor pulley; 207, discharge baffle; 208, pulley one; 209, belt; 210, pulley two; 211, shaft three; 212, cam; 213, shaft four; 214, material lifting plate; 215, loading baffle; 3, furnace mechanism; 301, furnace; 302, hinge; 303, cover plate; 304, buckle; 305, high temperature resistant magnet; 306, baffle; 307, heating tube. DETAILED DESCRIPTION

[0027] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0028] Example:

[0029] Please combine Figure 1-7 A monel alloy vacuum melting feeding device of this embodiment includes a feeding mechanism 1, a conveying mechanism 2 and a furnace mechanism 3, the feeding mechanism 1 is located on the right side of the conveying mechanism 2, and the furnace mechanism 3 is located on the left side of the conveying mechanism 2.

[0030] The feeding mechanism 1 includes a machine base 101, one side of the machine base 101 is fixedly connected to a support plate top seat 102, the bottom of the support plate top seat 102 is fixedly connected to a motor 103, the output end of the motor 103 is fixedly connected to a threaded rod 104, the outer wall of the threaded rod 104 is threadedly connected to a slider 105, one end of the threaded rod 104 is rotatably connected to a support plate base 106, the threaded rod 104 penetrates the top of the slider 105 and extends to one side of the support plate base 106, the machine base 101 is fixedly connected to a support plate base 2 107 away from the support plate base 106, the top of the support plate base 2 107 is rotatably connected to a sliding rod 108, one end of the sliding rod 108 is rotatably connected to a support plate top seat 2 109, the outer wall of the sliding rod 108 is slidably connected to the inside of the slider 105, the sliding rod 108 penetrates the top of the slider 105 and extends to one side of the support plate base 2 107, and the top of the slider 105 away from the sliding rod 108 is fixedly connected to a fixed plate One 110, a fixed plate 110 is fixedly connected to a motor 2 111 on one side, a rotating shaft 112 is fixedly connected to the output end of the motor 2 111, a material base 113 is rotatably connected to the outer wall of the rotating shaft 112 on the side away from the output end of the motor 2 111, a fixed plate 2 114 is rotatably connected to the outer wall of the rotating shaft 112 on the side away from the material base 113, the bottom of the fixed plate 2 114 is fixedly connected to the top of the sliding block 105, and the two fixed plates 2 114 are rotatably connected to the side close to each other with the rotating shaft 112, one end of the rotating shaft 112 passes through one side of the material base 113 and one side of the fixed plate 2 114 and extends to the other side of the material base 113, a limiting rod 115 is fixedly connected to one side of the material base 113, a material box 116 is provided in contact with the inside of the material base 113, and the bottom of the limiting rod 115 is provided in contact with the top of the material box 116, the support plate base 106 and the support plate base 2 107 are on the same horizontal line, and the sliding rod 108 is longer than the threaded rod 104.

[0031] The transmission mechanism 2 includes a fixed block three 201, a fixed block three 201 is fixedly connected to one side of the machine base 101, a motor three 202 is fixedly connected to the top of the fixed block three 201, a rotating shaft two 203 is fixedly connected to the output end of the motor three 202, an active conveying pulley 204 is fixedly connected to the outer wall of the rotating shaft two 203, a conveying belt 205 is rotatably connected to the outer wall of the active conveying pulley 204, the active conveying pulley 204 is symmetrically located at the center of the machine base 101, the rotating shaft two 203 is longer than the width of the machine base 101, a passive conveying pulley 206 is rotatably connected inside the conveying belt 205, the passive conveying pulley 206 is rotatably connected to the active conveying pulley 204 through the conveying belt 205, the passive conveying pulley 206 is rotatably connected to the inner wall of the machine base 101, a discharging baffle 207 is fixedly connected to the inside of the machine base 101, the discharging baffle 207 is located below the conveying belt 205, and the rotating shaft two 203 is close to the output end of the motor three 202 A pulley 1 208 is fixedly connected to the outer wall of one side, a second rotating shaft 203 penetrates the pulley 1 208 and the outer wall of the machine base 101 and extends to the inner wall of the other side of the machine base 101, the outer wall of the pulley 1 208 is rotatably connected to a belt 209, the inner wall of the belt 209 is rotatably connected to a pulley 210, the pulley 210 is rotatably connected to the pulley 1 208 through the belt 209, one end of the pulley 210 is fixedly connected to a rotating shaft 3 211, the outer wall of the rotating shaft 3 211 is fixedly connected to a cam 212, the rotating shaft 3 211 penetrates the outer wall of the machine base 101 and the cam 212 and extends to the other side of the machine base 101, the inner wall of the machine base 101 is fixedly connected to a rotating shaft 4 213, the outer wall of the rotating shaft 4 213 is rotatably connected to a material top plate 214, the height of the discharge baffle 207 is lower than the height between the top of the machine base 101 and the bottom of the conveyor belt 205, and the front of the material top plate 214 is above the top of the machine base 101.

[0032] The furnace mechanism 3 includes a furnace 301, one side of the furnace 301 is fixedly connected to a hinge 302, a cover plate 303 is fixedly connected to the side where the two hinges 302 are close to each other, one side of the furnace 301 and one side of the cover plate 303 are hinged through the hinge 302, one side of the cover plate 303 is fixedly connected to a buckle 304, the top of the cover plate 303 is fixedly connected to a high-temperature resistant magnet 305, one side of the furnace 301 and one side of the cover plate 303 are magnetically connected through the high-temperature resistant magnet 305, a baffle 306 is fixedly connected inside the furnace 301, a heating tube 307 is fixedly connected to the bottom of the furnace 301, and the top of the heating tube 307 is fixedly connected to the bottom of the baffle 306.

[0033] The implementation principle of a monel alloy vacuum melting feeding device in the embodiment of the present application is as follows: by putting monel alloy into a material box 116, and then putting the material box 116 into a material base 113, starting the motor 103 to drive the threaded rod 104 and the sliding rod 108 to rotate, thereby driving the fixed plate 214 on the slider 105 and the material base 113 to move upward, when the top of the slider 105 contacts the bottom of the motor 103, the motor 103 stops operating, at this time the fixed plate 214 is higher than the top of the machine base 101, and then starting the motor 211 to drive the rotating shaft 112 to rotate, the rotating shaft 112 drives the material base 113 to rotate and pour the monel alloy in the material box 116 into the upper part of the material top plate 214, pouring When the monel alloy is poured into the upper part of the material top plate 214, the motor 202 is started to drive the belt 209 and the conveyor belt 205 to rotate. At this time, the cam 212 connected to the outside of the rotating shaft 211 will rotate, which will cause the material top plate 214 to bump up and down, so that some of the monel alloys that are piled up fall on the conveyor belt 205 more evenly, and then the conveyor belt 205 will transport the monel alloy forward to the melting furnace 301, so that the monel alloy falls evenly into the melting furnace 301, which can improve the melting efficiency of the melting furnace for monel alloy and save costs.

[0034] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A monel alloy vacuum melting and feeding equipment, characterized in that: It comprises a feeding mechanism (1), a conveying mechanism (2) and a furnace mechanism (3), wherein the feeding mechanism (1) is located on the right side of the conveying mechanism (2), and the furnace mechanism (3) is located on the left side of the conveying mechanism (2); The feeding mechanism (1) comprises a machine base (101), one side of the machine base (101) is fixedly connected to a support plate top seat (102), the bottom of the support plate top seat (102) is fixedly connected to a motor (103), the output end of the motor (103) is fixedly connected to a threaded rod (104), the outer wall of the threaded rod (104) is threadedly connected to a slider (105), one end of the threaded rod (104) is rotatably connected to a support plate base (106), the threaded rod (104) passes through the top of the slider (105) and extends To one side of the support plate base 1 (106), the machine base (101) is fixedly connected to a support plate base 2 (107) on a side away from the support plate base 1 (106), the top of the support plate base 2 (107) is rotatably connected to a sliding rod (108), one end of the sliding rod (108) is rotatably connected to a support plate top seat 2 (109), the outer wall of the sliding rod (108) is slidably connected to the inside of the slider (105), the sliding rod (108) passes through the top of the slider (105) and extends to one side of the support plate base 2 (107), the sliding rod (108) The top of the block (105) away from the sliding rod (108) is fixedly connected to a fixing plate (110), one side of the fixing plate (110) is fixedly connected to a motor (111), the output end of the motor (111) is fixedly connected to a rotating shaft (112), the outer wall of the rotating shaft (112) away from the output end of the motor (111) is rotatably connected to a material base (113), the outer wall of the rotating shaft (112) away from the material base (113) is rotatably connected to a fixing plate (114), the bottom of the fixing plate (114) is connected to the The top of the slider (105) is fixedly connected, and the sides of the two fixed plates (114) close to each other are rotatably connected with a rotating shaft (112), one end of the rotating shaft (112) passes through one side of the material base (113) and one side of the fixed plate (114) and extends to the other side of the material base (113), and a limiting rod (115) is fixedly connected to one side of the material base (113), and a material box (116) is provided inside the material base (113) in contact with the material box, and the bottom of the limiting rod (115) is provided in contact with the top of the material box (116).

2. A monel alloy vacuum melting and feeding equipment as claimed in claim 1, characterized in that: The support plate base 1 (106) and the support plate base 2 (107) are on the same horizontal line, and the sliding rod (108) is longer than the threaded rod (104).

3. A monel alloy vacuum melting and feeding equipment as claimed in claim 1, characterized in that: The transmission mechanism (2) comprises a fixed block three (201), one side of the machine base (101) is fixedly connected to the fixed block three (201), the top of the fixed block three (201) is fixedly connected to a motor three (202), the output end of the motor three (202) is fixedly connected to a rotating shaft two (203), the outer wall of the rotating shaft two (203) is fixedly connected to an active conveying pulley (204), and the outer wall of the active conveying pulley (204) is rotatably connected to a conveyor belt (205).

4. A monel alloy vacuum melting and feeding equipment as claimed in claim 3, characterized in that: The active conveying pulley (204) is symmetrically located at the center of the machine base (101), and the second rotating shaft (203) is longer than the width of the machine base (101).

5. A monel alloy vacuum melting and feeding equipment as claimed in claim 3, characterized in that: The conveyor belt (205) is rotatably connected to a passive conveyor pulley (206) inside, the passive conveyor pulley (206) is rotatably connected to the active conveyor pulley (204) through the conveyor belt (205), the passive conveyor pulley (206) is rotatably connected to the inner wall of the machine base (101), the machine base (101) is fixedly connected to a discharge baffle (207), the discharge baffle (207) is located below the conveyor belt (205), the outer wall of the rotating shaft (203) on one side close to the output end of the motor (202) is fixedly connected to a pulley (208), the rotating shaft (203) passes through the pulley (208) and the outer wall of the machine base (101) and extends to the other side of the machine base (101). The inner wall of the belt pulley (208) is rotatably connected to a belt (209), the inner wall of the belt (209) is rotatably connected to a belt pulley (210), the belt pulley (210) and the belt pulley (208) are rotatably connected via the belt (209), one end of the belt pulley (210) is fixedly connected to a rotating shaft (211), the outer wall of the rotating shaft (211) is fixedly connected to a cam (212), the rotating shaft (211) passes through the outer wall of the machine base (101) and the cam (212) and extends to the other side of the machine base (101), the inner wall of the machine base (101) is fixedly connected to a rotating shaft (213), and the outer wall of the rotating shaft (213) is rotatably connected to a material top plate (214).

6. A monel alloy vacuum melting and feeding equipment as claimed in claim 5, characterized in that: The height of the discharge baffle (207) is lower than the height of the top of the machine base (101) and the bottom of the conveyor belt (205), and the front of the material lifting plate (214) is above the top of the machine base (101).

7. A monel alloy vacuum melting and feeding equipment as claimed in claim 6, characterized in that: The furnace mechanism (3) comprises a furnace (301), one side of the furnace (301) is fixedly connected to a hinge (302), one side of the two hinges (302) close to each other is fixedly connected to a cover plate (303), one side of the furnace (301) is hinged to one side of the cover plate (303) through the hinge (302), one side of the cover plate (303) is fixedly connected to a buckle (304), the top of the cover plate (303) is fixedly connected to a high-temperature resistant magnet (305), one side of the furnace (301) and one side of the cover plate (303) are magnetically connected through the high-temperature resistant magnet (305), a baffle (306) is fixedly connected inside the furnace (301), a heating pipe (307) is fixedly connected to the bottom of the furnace (301), and the top of the heating pipe (307) is fixedly connected to the bottom of the baffle (306).