Manufacturing device of alloy material for aerospace field

By designing an alloy material manufacturing device that includes a heating rod and a fan, the problem that traditional devices cannot be heated or cooled as needed is solved, and production efficiency and product quality are improved.

CN222670659UActive Publication Date: 2025-03-25成都楷航科技有限公司
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Patent Information

Application Number
CN202420769627.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-03-25
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

Traditional alloy material manufacturing devices can only heat when stirring, and cannot be heated or cooled according to the needs of the alloy material, resulting in low production efficiency.

Method used

A manufacturing device including a heating rod, a fan, a conveying pipe, a support barrel, a water storage tank, a water pump, a water pipe, a water conveying ring and a nozzle is designed. Through the cooperation of these components, heating or cooling of the alloy material is achieved.

Benefits of technology

The device can be heated or cooled according to the needs of the alloy material, which improves production efficiency and product quality, and solves the problem that traditional devices can only heat when stirring.

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Abstract

The utility model relates to the technical field of aerospace material manufacturing equipment, and discloses an aerospace field alloy material manufacturing device which comprises a bottom plate, supporting legs are fixedly connected to the upper surface of the bottom plate, a supporting barrel is fixedly connected to the upper surfaces of the supporting legs, and a hollow barrel is fixedly connected to the inner bottom wall of the supporting barrel. A water storage tank is fixedly connected to the upper surface of the bottom plate, a water injection pipe is fixedly connected to the interior of the water storage tank, a water pump is fixedly connected to the interior of the water storage tank, a water conveying pipe is fixedly connected to the output end of the water pump, and a water conveying ring is fixedly connected to one end of the water conveying pipe; sprayers are fixedly connected to the interior of the water conveying ring, and a hollow box is fixedly connected to the upper surface of the bottom plate. According to the utility model, firstly, through the cooperation of the heating rod, the drainage pipe and other parts, the effect of conveniently heating or cooling the alloy material is achieved, and the production efficiency and the product quality are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aerospace material manufacturing equipment, in particular to a manufacturing device for alloy materials used in the aerospace field. Background Art

[0002] Alloy material is a metal material composed of two or more elements, at least one of which is metal, and the others can be metal or non-metal. Common alloys include ductile iron, manganese steel, stainless steel, brass, bronze, nickel silver, solder, duralumin, 18K gold, 18K platinum, etc. In order to ensure that the alloy material has the required high performance, a manufacturing device is usually used, which can accurately control the composition of the alloy material, including the content and proportion of various elements.

[0003] Traditional manufacturing equipment is usually composed of a melting furnace, refining equipment, casting equipment, heat treatment equipment and processing equipment. According to the alloy formula, the required metal and non-metal raw materials are prepared, the raw materials are placed in a melting furnace, heated to a molten state, and impurities are removed through a refining system. According to the predetermined alloy component ratio, various elements are added to the melting furnace, and a stirring and mixing device is used to ensure uniform mixing. The molten alloy is poured into a casting mold to solidify the alloy into the required shape and size. The casting is subjected to necessary heat treatment. The alloy products are tested using quality inspection and control equipment to ensure that they meet the predetermined quality standards and performance requirements. Qualified alloy products are post-processed, such as polishing, cutting, etc., and then packaged for shipment or further use.

[0004] However, traditional manufacturing equipment can usually only heat when stirring the alloy material, and cannot switch between heating or cooling according to whether the alloy material needs to be heated or cooled. Continuous heating may generate excessive heat load on the equipment, causing premature aging or damage to the equipment. Continuous heating not only consumes a lot of energy, but also when the material needs to be cooled, it needs to be cooled by other means, resulting in low production efficiency. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a manufacturing device for alloy materials for the aerospace field, aiming to improve the problem that traditional manufacturing devices can usually only heat the alloy materials when stirring them, and cannot switch between heating or cooling according to the needs of the alloy materials, resulting in low production efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a manufacturing device for alloy materials in the aerospace field, comprising a base plate, the upper surface of the base plate is fixedly connected to a support leg, the upper surface of the support leg is fixedly connected to a support barrel, the bottom wall of the support barrel is fixedly connected to a hollow barrel, the support barrel is fixedly connected to a drainage pipe, the upper surface of the base plate is fixedly connected to a water storage tank, the water storage tank is fixedly connected to a water injection pipe, the water storage tank is fixedly connected to a water pump, the water pump output end is fixedly connected to a water delivery pipe, one end of the water delivery pipe is fixedly connected to a water delivery ring, the water delivery ring is fixedly connected to a nozzle, the upper surface of the base plate is fixedly connected to a hollow box, the hollow box is fixedly connected to a heating rod, the hollow box is fixedly connected to a fan, the hollow box is fixedly connected to a delivery pipe, the delivery pipe is fixedly connected to the inside of the support barrel, and the upper surface of the base plate is provided with a support assembly.

[0007] Furthermore, the support assembly includes a support plate, the support plate is fixedly connected to the upper surface of the base plate, and a support block is fixedly connected to a side wall of the support plate.

[0008] Furthermore, a motor is fixedly connected to the upper surface of the support block, and a rotating wheel 1 is fixedly connected to the output end of the motor.

[0009] Furthermore, a fixing column is fixedly connected inside the support block, and a second rotating wheel is rotatably connected to the outer wall of the fixing column.

[0010] Furthermore, a belt is provided between the rotating wheel 1 and the rotating wheel 2, and a hollow block is fixedly connected to the lower surface of the rotating wheel 2.

[0011] Furthermore, a gear 1 is fixedly connected to the outer wall of the fixed column, and a rotating column is rotatably connected to the inside of the hollow block.

[0012] Furthermore, a second gear is fixedly connected to the outer wall of the rotating column, and the second gear is meshed with the first gear.

[0013] Furthermore, a rotating plate is fixedly connected to the outer wall of the rotating column, and a rotating block is fixedly connected to the side wall of the hollow block.

[0014] Furthermore, a scraper is fixedly connected inside the rotating block, the lower surface of the rotating plate fits with the bottom wall inside the hollow barrel, the scraper fits with the inner wall of the hollow barrel, and a discharge pipe is fixedly connected inside the hollow barrel.

[0015] The utility model has the following beneficial effects:

[0016] 1. In the utility model, firstly, the heating rod, fan, delivery pipe, support barrel, water storage tank, water pump, water pipe, water delivery ring, nozzle and drain pipe are coordinated with each other to achieve the effect of facilitating heating or cooling of the alloy material, thereby solving the problem that the traditional manufacturing device can only heat when stirring the alloy material and cannot switch between heating and cooling according to the needs of the alloy material, resulting in low production efficiency, thereby improving production efficiency and product quality.

[0017] 2. In the utility model, firstly, the effect of uniformly stirring the alloy material is achieved through the coordination between the discharge pipe, the hollow barrel, the motor, the rotating wheel 1, the belt, the rotating wheel 2, the rotating column, the gear 1, the gear 2, the rotating plate, the scraper and other components, which solves the problem of uneven material stirring encountered in the traditional alloy material manufacturing process, which will lead to unstable material performance and affect the overall performance of the material, thereby improving the uniformity of the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A three-dimensional diagram of a manufacturing device for alloy materials used in the aerospace field proposed by the utility model;

[0019] Figure 2 This is a schematic diagram of the upper surface structure of the bottom plate of the manufacturing device for alloy materials used in the aerospace field proposed by the utility model;

[0020] Figure 3 This is a schematic diagram of the cross-sectional structure of a hollow block of a manufacturing device for alloy materials used in the aerospace field proposed by the utility model;

[0021] Figure 4 The utility model is a schematic diagram of the cross-sectional structure of a hollow barrel of a manufacturing device for alloy materials used in the aerospace field.

[0022] Legend:

[0023] 1. Bottom plate; 2. Support legs; 3. Support barrel; 4. Hollow barrel; 5. Drain pipe; 6. Water storage tank; 7. Water filling pipe; 8. Water pump; 9. Water pipe; 10. Water supply ring; 11. Nozzle; 12. Hollow box; 13. Heating rod; 14. Fan; 15. Delivery pipe; 16. Discharge pipe; 17. Support plate; 18. Support block; 19. Motor; 20. Rotating wheel 1; 21. Rotating wheel 2; 22. Belt; 23. Hollow block; 24. Fixed column; 25. Gear 1; 26. Gear 2; 27. Rotating column; 28. Rotating plate; 29. ​​Rotating block; 30. Scraper. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Reference Figure 1 and Figure 2 , the utility model provides an embodiment: a manufacturing device for alloy materials in the aerospace field, comprising a bottom plate 1, a support leg 2 is fixedly connected to the upper surface of the bottom plate 1, a support barrel 3 is fixedly connected to the upper surface of the support leg 2, a hollow barrel 4 is fixedly connected to the bottom wall of the support barrel 3, a drainage pipe 5 is fixedly connected to the inside of the support barrel 3, a water storage tank 6 is fixedly connected to the upper surface of the bottom plate 1, a water injection pipe 7 is fixedly connected to the inside of the water storage tank 6, a water pump 8 is fixedly connected to the inside of the water storage tank 6, a water delivery pipe 9 is fixedly connected to the output end of the water pump 8, a water delivery ring 10 is fixedly connected to one end of the water delivery pipe 9, a nozzle 11 is fixedly connected to the inside of the water delivery ring 10, a hollow box 12 is fixedly connected to the upper surface of the bottom plate 1, a heating rod 13 is fixedly connected to the inside of the hollow box 12, a fan 14 is fixedly connected to the inside of the hollow box 12, a delivery pipe 15 is fixedly connected to the inside of the hollow box 12, and the delivery pipe 15 is fixedly connected to the inside of the support barrel 3, and a support component is arranged on the upper surface of the bottom plate 1;

[0026] Specifically, the heating rod 13 is first activated and starts to generate heat. Then, the fan 14 is started, and its rotation generates a strong airflow. The hot air is guided to the cavity formed between the inner wall of the support barrel 3 and the outer wall of the hollow barrel 4 through the conveying pipe 15. The hot air slowly diffuses in the cavity, uniformly and effectively heating the hollow barrel 4, thereby achieving the heating of the alloy material. During the heating process, the temperature and flow rate of the hot air can be adjusted by a precise control system to ensure that the alloy material can be heated uniformly to avoid overheating or underheating. This heating method not only improves the processing quality of the alloy material, but also greatly improves the production efficiency. When the alloy material needs to be cooled, the system switches to the cooling mode. First, cooling water is injected into the water storage tank 6 through the water injection pipe 7, and then, The water pump 8 starts to work, it draws cooling water from the water tank 6 and transports it to the inside of the water delivery ring 10 through the water delivery pipe 9. Then, the cooling water enters the inside of the nozzle 11 through the water delivery ring 10, and is sprayed out from the nozzle 11 and enters the cavity between the support barrel 3 and the hollow barrel 4. In this process, the cooling water is in direct contact with the alloy material, and the temperature of the alloy material is rapidly reduced through heat exchange. At the same time, the flow rate and temperature of the cooling water can also be adjusted by the control system to achieve precise cooling effect. After cooling is completed, open the valve on the outer wall of the drain pipe 5, and the cooling water will be smoothly discharged from the drain pipe 5 to complete the entire cooling process. In this way, the heating and cooling of the alloy material can be achieved through simple operation and control, which provides great convenience for the production of alloy materials.

[0027] Reference Figure 1 , Figure 3 and Figure 4 The support assembly includes a support plate 17, the support plate 17 is fixedly connected to the upper surface of the bottom plate 1, the side wall of the support plate 17 is fixedly connected to a support block 18, the upper surface of the support block 18 is fixedly connected to a motor 19, the output end of the motor 19 is fixedly connected to a rotating wheel 1 20, the interior of the support block 18 is fixedly connected to a fixed column 24, the outer wall of the fixed column 24 is rotatably connected to a rotating wheel 21, a belt 22 is provided between the rotating wheel 1 20 and the rotating wheel 2 21, and the lower surface of the rotating wheel 2 21 is fixedly connected to a hollow block 23;

[0028] Specifically, the alloy material and powder or block are transported into the hollow barrel 4 through the discharge pipe 16. The design of the discharge pipe 16 is ingenious, which can ensure that the material enters the barrel smoothly and reduce the loss during the transportation process. Next, the motor 19 starts to work, and its output end drives the rotating wheel 20 to rotate. The rotation of the rotating wheel 20 is the power source of the entire stirring process, and its speed and rotation direction can be controlled by the motor 19. The rotation of the rotating wheel 20 will drive the belt 22 to rotate. The belt 22 serves as a transmission device to transmit power to the rotating wheel 21. The rotating wheel 21 rotates on the outer wall of the fixed column 24. In this process, the fixed column 24 plays a supporting and stabilizing role to ensure that the rotating wheel 21 will not deviate or shake during the rotation process. The rotation of the rotating wheel 21 will drive the hollow block 23 to rotate. The hollow block 23 is a key component in the stirring process. The advantages of this alloy material stirring equipment are its simple structure, easy operation, and good stirring effect. By adjusting the speed and rotation direction of the motor 19, the precise control of the stirring process can be achieved, thereby meeting the stirring requirements of different alloy materials.

[0029] Reference Figure 1 , Figure 3 and Figure 4 The outer wall of the fixed column 24 is fixedly connected with a gear 1 25, the hollow block 23 is rotatably connected with a rotating column 27, the outer wall of the rotating column 27 is fixedly connected with a gear 26, the gear 26 meshes with the gear 1 25, the outer wall of the rotating column 27 is fixedly connected with a rotating plate 28, the side wall of the hollow block 23 is fixedly connected with a rotating block 29, the rotating block 29 is fixedly connected with a scraper 30, the lower surface of the rotating plate 28 is in contact with the bottom wall of the hollow barrel 4, the scraper 30 is in contact with the inner wall of the hollow barrel 4, and the hollow barrel 4 is fixedly connected with a discharge pipe 16;

[0030] Specifically, the rotation of the rotating column 27 is not isolated, it further drives the rotation of the gear 26 on the side wall of the gear 1 25 meshing therewith. As the rotating column 27 continues to rotate, the rotating plate 28 begins to stir the alloy material. The carefully designed small holes inside the rotating plate 28 cleverly eliminate the bubbles in the alloy, thereby improving the quality of the final product. In addition, the rotating plate 28 at the bottom can also rotate on the inner bottom wall of the hollow barrel 4. This design not only prevents the precipitation of the alloy material and the powder or block during the mixing process, but also ensures the uniformity of the mixing. The rotation of the hollow block 23 also affects Rotating block 29, when hollow block 23 rotates, it drives rotating block 29 to rotate together, and the rotation of rotating block 29 further drives scraper 30 to move powder or block attached to the inner wall of hollow barrel 4. This design cleverly ensures that the powder or block on the inner wall of hollow barrel 4 can be fully mixed, avoiding any possible dead angle. After the mixing and stirring is completed, the whole system has completed the mixing between alloy material and powder or block. At this time, the mixed material can be easily discharged through discharge pipe 16. This simple and efficient design not only improves production efficiency, but also reduces the difficulty of operation.

[0031] Working principle: When the alloy material needs to be stirred, the alloy material and the powder or block are first transported into the hollow barrel 4 through the discharge pipe 16, and then the output end of the motor 19 drives the rotating wheel 1 20 to rotate. The rotation of the rotating wheel 1 20 drives the belt 22 to rotate. The rotation of the belt 22 drives the rotating wheel 21 to rotate on the outer wall of the fixed column 24. The rotation of the rotating wheel 21 drives the hollow block 23 to rotate. The rotation of the hollow block 23 drives the rotating column 27 to rotate. The rotation of the rotating column 27 drives the gear 2 26 to rotate with the outer wall of the fixed column 24. The meshing side wall of the gear 25 rotates, and the rotation of the rotating column 27 drives the rotating plate 28 to stir the alloy material. At the same time, a small hole is opened in the rotating plate 28 to eliminate bubbles in the alloy, and the rotating plate 28 at the bottom can rotate on the bottom wall inside the hollow barrel 4, so as to prevent the alloy material and the powder or block from settling during mixing. At the same time, the rotation of the hollow block 23 drives the rotating block 29 to rotate, and the rotation of the rotating block 29 drives the scraper 30 to hang the powder or block attached to the inner wall of the hollow barrel 4, and stir the mixture. After completion, it can be discharged through the discharge pipe 16. At this time, the mixing of the alloy material and the powder or lump is completed. When the alloy material needs to be heated or cooled during mixing, the heating rod 13 is first started to heat it, and then the fan 14 is started. The rotation of the fan 14 will blow the hot air through the conveying pipe 15 into the cavity formed by the inner wall of the support barrel 3 and the outer wall of the hollow barrel 4. The hot air will slowly diffuse, so that the hot air can heat the hollow barrel 4, thereby heating the alloy material. When the alloy material needs to be cooled, the hot air can be injected into the hollow barrel 4 to heat the alloy material. The water pipe 7 injects cooling water into the water tank 6, and then absorbs the cooling water in the water tank 6 through the input end of the water pump 8, and then enters the water delivery ring 10 through the water delivery pipe 9 from the output end of the water pump 8. The cooling water will enter the inside of the nozzle 11 through the water delivery ring 10, and then be delivered from the inside of the nozzle 11 into the cavity formed by the support barrel 3 and the hollow barrel 4, so that the alloy material will be cooled. After cooling, open the valve on the outer wall of the drain pipe 5, and the cooling water will be discharged from the drain pipe 5, and the heating and cooling of the alloy material will be completed.

[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A manufacturing device for alloy materials for the aerospace field, comprising a base plate (1), characterized in that: The upper surface of the bottom plate (1) is fixedly connected to a support leg (2), the upper surface of the support leg (2) is fixedly connected to a support barrel (3), the bottom wall of the support barrel (3) is fixedly connected to a hollow barrel (4), the support barrel (3) is fixedly connected to a drainage pipe (5), the upper surface of the bottom plate (1) is fixedly connected to a water storage tank (6), the water storage tank (6) is fixedly connected to a water injection pipe (7), the water storage tank (6) is fixedly connected to a water pump (8), the output end of the water pump (8) is fixedly connected to a water delivery pipe (9), and the One end of the water delivery pipe (9) is fixedly connected to a water delivery ring (10), a nozzle (11) is fixedly connected inside the water delivery ring (10), a hollow box (12) is fixedly connected to the upper surface of the bottom plate (1), a heating rod (13) is fixedly connected inside the hollow box (12), a fan (14) is fixedly connected inside the hollow box (12), a delivery pipe (15) is fixedly connected inside the hollow box (12), the delivery pipe (15) is fixedly connected inside the support barrel (3), and a support assembly is arranged on the upper surface of the bottom plate (1).

2. The manufacturing device of the alloy material for the aerospace field according to claim 1, characterized in that: The support assembly comprises a support plate (17), wherein the support plate (17) is fixedly connected to the upper surface of the base plate (1), and a support block (18) is fixedly connected to the side wall of the support plate (17).

3. The manufacturing device of the alloy material for the aerospace field according to claim 2, characterized in that: The upper surface of the support block (18) is fixedly connected to a motor (19), and the output end of the motor (19) is fixedly connected to a rotating wheel (20).

4. The manufacturing device of the alloy material for the aerospace field according to claim 3, characterized in that: A fixing column (24) is fixedly connected inside the support block (18), and a second rotating wheel (21) is rotatably connected to the outer wall of the fixing column (24).

5. The manufacturing device of the alloy material for the aerospace field according to claim 4, characterized in that: A belt (22) is provided between the rotating wheel 1 (20) and the rotating wheel 2 (21), and a hollow block (23) is fixedly connected to the lower surface of the rotating wheel 2 (21).

6. The manufacturing device of the alloy material for the aerospace field according to claim 5, characterized in that: The outer wall of the fixed column (24) is fixedly connected to a gear 1 (25), and the interior of the hollow block (23) is rotatably connected to a rotating column (27).

7. The manufacturing device of the alloy material for the aerospace field according to claim 6, characterized in that: The outer wall of the rotating column (27) is fixedly connected with a second gear (26), and the second gear (26) is meshed with the first gear (25).

8. The manufacturing device of the alloy material for the aerospace field according to claim 7, characterized in that: The outer wall of the rotating column (27) is fixedly connected to a rotating plate (28), and the side wall of the hollow block (23) is fixedly connected to a rotating block (29).

9. The manufacturing device of the alloy material for the aerospace field according to claim 8, characterized in that: A scraper (30) is fixedly connected inside the rotating block (29), the lower surface of the rotating plate (28) fits against the bottom wall inside the hollow barrel (4), the scraper (30) fits against the inner wall of the hollow barrel (4), and a discharge pipe (16) is fixedly connected inside the hollow barrel (4).