Oxygen-enriched combustion-supporting energy-saving device of ceramic kiln
By adding electric push rods, anti-blocking brushes, moisture-absorbing cotton plates and heating wire plates in the oxygen-enriched and combustion-saving device of ceramic kilns, the problem of insufficient filtration and anti-blocking capabilities of existing devices is solved, the oxygen cleanliness and combustion-stimulating efficiency are improved, and the service life of the device is extended.
Patent Information
- Application Number
- CN202421442179.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-24
AI Technical Summary
When used in the existing ceramic kiln, the oxygen-enriched combustion-enhancing and energy-saving devices have insufficient filtration and blockage resistance, resulting in poor oxygen cleanliness and the filter net is easily blocked, affecting the intake efficiency.
An oxygen-enriched combustion-enhancing and energy-saving device for ceramic kilns is designed, including a main mechanism, an oxygen-enriched dehumidification mechanism and a combustion-enhancing and energy-saving mechanism. Electric push rods and anti-blocking brushes are added to the main mechanism to facilitate cleaning of the filter net; the oxygen-rich dehumidification mechanism effectively dehumidifies through the moisture-absorbing cotton plate; the combustion-saving mechanism heats oxygen through the heating wire plate to improve the combustion efficiency.
The device improves filtration and blockage resistance, ensures oxygen cleanliness, extends the service life of the filter, and improves the combustion efficiency and energy saving effect of ceramic kilns.
Smart Images

Figure CN222670703U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of kiln combustion-supporting and energy-saving technology, in particular to an oxygen-enriched combustion-supporting and energy-saving device for a ceramic kiln. Background Art
[0002] When using a ceramic kiln, it is necessary to use an oxygen-enriched combustion-supporting energy-saving device to assist the ceramic kiln in combustion and energy-saving operations, improve combustion efficiency, and save energy.
[0003] The prior art patent document with publication number CN220152778U discloses an oxygen-enriched combustion-supporting energy-saving device for a ceramic kiln. The utility model includes: a membrane oxygen-enriched unit and a dehumidification tank. Two groups of moisture-absorbing ring plates are fixed to the inner wall of the dehumidification tank. A constant temperature heating plate is installed on the inner side of the moisture-absorbing ring plate through a heat-conducting plate. The upper and lower end surfaces of the heat-conducting plate are in contact with a filling layer through a ventilation filter. A second humidity sensor is inserted into the upper end of the filling layer, and a first humidity sensor is embedded and fixed to the inner wall of the dehumidification tank.
[0004] However, due to the poor filtering and anti-blocking capabilities of the prior art patent technology with publication number CN220152778U during use, it is not convenient to filter the inhaled oxygen according to the needs of use during actual use, which affects the oxygen cleanliness. It is also not convenient to clean the filter, which can easily cause the filter to become blocked, affecting the air intake efficiency. Utility Model Content
[0005] The utility model aims to provide an oxygen-enriched combustion-supporting energy-saving device for a ceramic kiln, so as to solve the problem in the above-mentioned background technology that the prior art is not convenient for filtering the inhaled oxygen and is not convenient for cleaning the filter screen.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an oxygen-enriched combustion-supporting and energy-saving device for a ceramic kiln, comprising a main body mechanism, an oxygen-enriched dehumidification mechanism and a combustion-supporting and energy-saving mechanism, wherein the oxygen-enriched dehumidification mechanism is located above the main body mechanism, and the combustion-supporting and energy-saving mechanism is located in front of the main body mechanism, the main body mechanism comprises a device body, an air intake shell, a filter screen, an electric push rod, a push rod, a connecting rod and an anti-blocking brush, the air intake shell is fixedly mounted on the upper end of the device body, the filter screen is fixedly mounted on the inner end of the air intake shell, the electric push rod is fixedly mounted on the right end of the air intake shell, the electric push rod extends to the interior of the air intake shell, the push rod is fixedly mounted on the transmission end of the left end of the electric push rod, the connecting rod is fixedly mounted on the lower end of the push rod, and the anti-blocking brush is fixedly mounted on the lower end of the connecting rod.
[0007] Preferably, the oxygen-enriched dehumidification mechanism includes an air suction fan, an oxygen supply pipe, a sealing plate, a perspective window, a fixing nut, a mounting seat and a moisture-absorbing cotton plate. The air suction fan is fixedly mounted on the upper end of the air intake shell, and the oxygen supply pipe extends to the interior of the air intake shell.
[0008] Preferably, the sealing plate is movably mounted at the front end of the air intake housing, the perspective window is fixedly mounted at the front end of the sealing plate, the fixing nuts are movably mounted at the front end of the sealing plate, and the fixing nuts are evenly distributed at the front end of the sealing plate.
[0009] Preferably, the mounting seat is fixedly mounted on the left and right ends of the inner end of the air intake housing, and the moisture-absorbing cotton plate is movably mounted on the upper end of the mounting seat.
[0010] Preferably, the combustion-supporting and energy-saving mechanism includes a sealing door, a handle, a controller, an air inlet, a heating wire plate, a combustion-supporting tube, a load-bearing base plate and a placement foot, and the sealing door is movably mounted on the front end of the device body.
[0011] Preferably, the handle is fixedly mounted on the front end of the sealed door, the controller is fixedly mounted on the front end of the sealed door, the controller is electrically connected to the suction fan, the controller is electrically connected to the electric push rod, and the air inlet is fixedly arranged at the upper end of the device body.
[0012] Preferably, the heating wire plate is fixedly installed at the inner end of the device body, the heating wire plate is electrically connected to the controller, the combustion-supporting tube is fixedly installed at the left end of the device body, the load-bearing base plate is fixedly installed at the lower end of the device body, the placing feet are fixedly installed at the lower end of the load-bearing base plate, and the placing feet are evenly distributed at the lower end of the load-bearing base plate.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The oxygen-enriched combustion-supporting energy-saving device for ceramic kilns improves the filtering and anti-blocking capabilities of the utility model through the installation of the main body mechanism. In actual use, the incoming oxygen can be conveniently filtered according to the use needs, and the filter screen can be conveniently cleaned to prevent blockage and affect the air intake efficiency, thereby improving the market competitiveness of the oxygen-enriched combustion-supporting energy-saving device for ceramic kilns;
[0015] 2. The oxygen-enriched combustion-supporting energy-saving device for a ceramic kiln improves the dehumidification capacity of the utility model by installing an oxygen-enriched dehumidification mechanism. In actual use, oxygen can be quickly and effectively sucked into the air intake shell according to the use needs, and the humidity in the oxygen can be dehumidified, thereby improving the practicality of the oxygen-enriched combustion-supporting energy-saving device for a ceramic kiln;
[0016] 3. The oxygen-enriched combustion-supporting and energy-saving device for ceramic kilns improves the combustion-supporting and energy-saving capabilities of the utility model by installing a combustion-supporting and energy-saving mechanism. In actual use, the oxygen can be quickly and effectively heated by the heating wire plate, and then the heated oxygen is used to support combustion in the ceramic kiln, thereby achieving energy-saving effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the main structure of the utility model;
[0019] Figure 3 This is a partial structural diagram of the combustion-supporting and energy-saving mechanism of the utility model;
[0020] Figure 4 It is a schematic diagram of the enlarged structure of the local details of the main mechanism of the utility model.
[0021] In the figure: 1. Main body; 101. Device body; 102. Air intake shell; 103. Filter screen; 104. Electric push rod; 105. Push rod; 106. Connecting rod; 107. Anti-blocking brush; 2. Oxygen-enriched dehumidification mechanism; 201. Suction fan; 202. Oxygen supply pipe; 203. Sealing plate; 204. Perspective window; 205. Fixing nut; 206. Mounting seat; 207. Moisture-absorbing cotton plate; 3. Combustion-supporting and energy-saving mechanism; 301. Sealing door; 302. Handle; 303. Controller; 304. Air inlet; 305. Heating wire plate; 306. Combustion-supporting pipe; 307. Load-bearing bottom plate; 308. Placement foot. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-Figure 4The utility model provides a technical solution: an oxygen-enriched combustion-supporting energy-saving device for a ceramic kiln, comprising a main body mechanism 1, an oxygen-enriched dehumidification mechanism 2 and a combustion-supporting energy-saving mechanism 3, wherein the oxygen-enriched dehumidification mechanism 2 is located above the main body mechanism 1, and the combustion-supporting energy-saving mechanism 3 is located in front of the main body mechanism 1, and the main body mechanism 1 comprises a device body 101, an air intake shell 102, a filter screen 103, an electric push rod 104, a push rod 105, a connecting rod 106 and an anti-blocking brush 107, and the air intake shell 102 is fixedly installed at the upper end of the device body 101, The filter screen plate 103 is fixedly mounted on the inner end of the air intake housing 102, the electric push rod 104 is fixedly mounted on the right end of the air intake housing 102, the electric push rod 104 extends to the interior of the air intake housing 102, the push rod 105 is fixedly mounted on the transmission end of the left end of the electric push rod 104, the connecting rod 106 is fixedly mounted on the lower end of the push rod 105, the anti-blocking brush 107 is fixedly mounted on the lower end of the connecting rod 106, and the electric push rod 104 is started to adjust the length of the push rod 105 so that it pushes the anti-blocking brush 107 to move.
[0024] The oxygen-enriched dehumidification mechanism 2 includes an air suction fan 201, an oxygen supply pipe 202, a sealing plate 203, a perspective window 204, a fixing nut 205, a mounting seat 206 and a moisture-absorbing cotton plate 207. The air suction fan 201 is fixedly installed at the upper end of the air intake housing 102, the oxygen supply pipe 202 extends to the interior of the air intake housing 102, the sealing plate 203 is movably installed at the front end of the air intake housing 102, the perspective window 204 is fixedly installed at the front end of the sealing plate 203, the fixing nut 205 is movably installed at the front end of the sealing plate 203, the fixing nut 205 is evenly distributed at the front end of the sealing plate 203, the mounting seat 206 is fixedly installed at the left and right ends of the inner end of the air intake housing 102, the moisture-absorbing cotton plate 207 is movably installed at the upper end of the mounting seat 206, the air suction fan 201 is started to discharge external oxygen into the air intake housing 102 through the oxygen supply pipe 202, and the moisture in the oxygen is adsorbed by the moisture-absorbing cotton plate 207.
[0025] The combustion-supporting and energy-saving mechanism 3 includes a sealing door 301, a handle 302, a controller 303, an air inlet 304, a heating wire plate 305, a combustion-supporting tube 306, a load-bearing bottom plate 307 and a placement foot 308. The sealing door 301 is movably installed at the front end of the device body 101, the handle 302 is fixedly installed at the front end of the sealing door 301, the controller 303 is fixedly installed at the front end of the sealing door 301, the controller 303 is electrically connected to the suction fan 201, the controller 303 is electrically connected to the electric push rod 104, and the inlet The air inlet 304 is fixedly arranged at the upper end of the device body 101, the heating wire plate 305 is fixedly installed at the inner end of the device body 101, the heating wire plate 305 is electrically connected to the controller 303, the combustion-supporting tube 306 is fixedly installed at the left end of the device body 101, the load-bearing base plate 307 is fixedly installed at the lower end of the device body 101, the placement feet 308 are fixedly installed at the lower end of the load-bearing base plate 307, the placement feet 308 are evenly distributed at the lower end of the load-bearing base plate 307, and the heating wire plate 305 is started to heat the oxygen.
[0026] Working principle: when it is needed, firstly, the oxygen-enriched combustion-supporting energy-saving device for the ceramic kiln is stably placed at the position where it is needed by placing the feet 308, and the suction fan 201 is started to discharge the external oxygen into the air intake shell 102 through the oxygen supply pipe 202, and the oxygen is filtered through the filter screen 103, and the electric push rod 104 is started as needed to adjust the length of the push rod 105 so that it pushes the anti-blocking brush 107 to move, and the filter screen 103 is cleaned by the anti-blocking brush 107 to prevent it from being blocked, and after filtering, the moisture in the oxygen is adsorbed by the moisture-absorbing cotton plate 207, and after adsorption, the oxygen is discharged into the device body 101 through the air inlet 304, and the heating wire plate 305 is started to heat the oxygen, and the heated oxygen is discharged into the device body 101 through the combustion-supporting pipe 306, and the ceramic kiln is subjected to combustion-supporting operation, and the exhaust pipe is connected through the combustion-supporting pipe 306, and then connected into the ceramic kiln to discharge the oxygen into the ceramic kiln.
[0027] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.
Claims
1. An oxygen-enriched combustion-supporting energy-saving device for a ceramic kiln, comprising a main body mechanism (1), an oxygen-enriched dehumidification mechanism (2) and a combustion-supporting energy-saving mechanism (3), characterized in that: The oxygen-enriched dehumidification mechanism (2) is located above the main mechanism (1), and the combustion-supporting energy-saving mechanism (3) is located in front of the main mechanism (1). The main mechanism (1) comprises a device body (101), an air intake shell (102), a filter screen (103), an electric push rod (104), a push rod (105), a connecting rod (106) and an anti-blocking brush (107). The air intake shell (102) is fixedly mounted on the upper end of the device body (101), and the filter screen (103) is fixedly mounted on the upper end of the device body (101). 103) is fixedly mounted on the inner end of the air intake housing (102), the electric push rod (104) is fixedly mounted on the right end of the air intake housing (102), the electric push rod (104) extends into the interior of the air intake housing (102), the push rod (105) is fixedly mounted on the transmission end of the left end of the electric push rod (104), the connecting rod (106) is fixedly mounted on the lower end of the push rod (105), and the anti-blocking brush (107) is fixedly mounted on the lower end of the connecting rod (106).
2. The oxygen-enriched combustion-supporting energy-saving device for a ceramic kiln according to claim 1, characterized in that: The oxygen-enriched dehumidification mechanism (2) comprises a suction fan (201), an oxygen supply pipe (202), a sealing plate (203), a perspective window (204), a fixing nut (205), a mounting seat (206), and a moisture-absorbing cotton plate (207); the suction fan (201) is fixedly mounted on the upper end of the air intake housing (102); and the oxygen supply pipe (202) extends to the interior of the air intake housing (102).
3. The oxygen-enriched combustion-supporting energy-saving device for a ceramic kiln according to claim 2, characterized in that: The sealing plate (203) is movably mounted on the front end of the air intake housing (102), the perspective window (204) is fixedly mounted on the front end of the sealing plate (203), the fixing nuts (205) are movably mounted on the front end of the sealing plate (203), and the fixing nuts (205) are evenly distributed on the front end of the sealing plate (203).
4. The oxygen-enriched combustion-supporting energy-saving device for a ceramic kiln according to claim 3, characterized in that: The mounting seat (206) is fixedly mounted on the left and right ends of the inner end of the air intake housing (102), and the moisture absorbing cotton plate (207) is movably mounted on the upper end of the mounting seat (206).
5. The oxygen-enriched combustion-supporting energy-saving device for a ceramic kiln according to claim 4, characterized in that: The combustion-supporting and energy-saving mechanism (3) comprises a sealing door (301), a handle (302), a controller (303), an air inlet (304), a heating wire plate (305), a combustion-supporting tube (306), a load-bearing bottom plate (307) and a placement foot (308); the sealing door (301) is movably mounted on the front end of the device body (101).
6. The oxygen-enriched combustion-supporting energy-saving device for a ceramic kiln according to claim 5, characterized in that: The handle (302) is fixedly mounted on the front end of the sealed door (301), the controller (303) is fixedly mounted on the front end of the sealed door (301), the controller (303) is electrically connected to the suction fan (201), the controller (303) is electrically connected to the electric push rod (104), and the air inlet (304) is fixedly arranged on the upper end of the device body (101).
7. The oxygen-enriched combustion-supporting energy-saving device for a ceramic kiln according to claim 6, characterized in that: The heating wire plate (305) is fixedly mounted on the inner end of the device body (101); the heating wire plate (305) is electrically connected to the controller (303); the combustion-supporting tube (306) is fixedly mounted on the left end of the device body (101); the load-bearing base plate (307) is fixedly mounted on the lower end of the device body (101); the placement feet (308) are fixedly mounted on the lower end of the load-bearing base plate (307); and the placement feet (308) are evenly distributed on the lower end of the load-bearing base plate (307).
Citation Information
Patent Citations
Oxygen-enriched combustion-supporting energy-saving device of ceramic kiln
CN220152778U