High-temperature-resistant blanking cooling furnace

Abstract

The utility model provides a high-temperature-resistant blanking cooling furnace which comprises a conveying assembly, a cooling assembly and a cooling assembly. The cooling assembly is arranged on the side face of the conveying assembly and used for cooling the materials on the conveying assembly; the conveying assembly comprises a first roller, a second roller, a first belt and a motor. The first roller and the second roller are arranged at the two ends of the first belt respectively. The motor is connected with the first roller through a gear and used for driving the first roller to rotate so as to drive the first belt to rotate, and therefore materials are driven to move. The conveying assembly of the cooling furnace is made of a high-temperature-resistant Teflon material, can bear continuous operation in a high-temperature environment, ensures that high-temperature materials cannot be deformed or damaged due to high temperature during conveying, prolongs the service life of equipment, and replaces manual butt joint with an automatic production line; the cooling assembly is ingenious in design, the centrifugal fan is combined with the wind shield and the cooling fan, materials in the conveying process can be rapidly cooled in a directional and concentrated mode, and the cooling efficiency is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of automation equipment, in particular to a high-temperature resistant blanking cooling furnace. Background Art

[0002] In various industrial production processes, especially in industries involving high-temperature processing, such as metal smelting, glass products, ceramic firing and other fields, the rapid cooling of high-temperature materials is a key step. However, the existing material cooling technology has many shortcomings. The traditional cooling method usually relies on natural convection or simple mechanical methods to cool the materials after they are out of the furnace. The cooling speed is slow, the efficiency is low, and it takes up a lot of space, making it impossible to achieve continuous and efficient production. In addition, manual operation is not only time-consuming and labor-intensive, but may also bring safety hazards, such as accidents such as burns caused by workers contacting high-temperature materials. Therefore, it is urgent to develop a material cooling equipment that can operate stably under high temperature conditions, efficiently cool materials, and can achieve automatic control.

[0003] Insufficient existing technology:

[0004] 1. Manual operation is not only time-consuming and labor-intensive, but may also bring safety hazards, such as workers coming into contact with high-temperature materials and causing burns and other accidents, and it is also impossible to connect to automated equipment.

[0005] 2. The existing material cooling equipment has limitations in cooling efficiency and cannot meet the needs of high-speed continuous production, and the cooling effect on high-temperature materials is uneven.

[0006] 3. Many devices lack flexibility and convenience in structural design, parts wear quickly, and maintenance costs are high, especially in terms of conveyor belt tension adjustment and stable operation of the cooling system.

[0007] 4. It is difficult to achieve effective isolation protection during the transportation and cooling process of high-temperature materials, which may affect the safety of operators and the service life of equipment.

[0008] Therefore, the prior art has deficiencies and needs further improvement. Utility Model Content

[0009] In view of the problems existing in the prior art, the utility model provides a high temperature resistant material unloading cooling furnace.

[0010] To achieve the above purpose, the specific scheme of the utility model is as follows:

[0011] The utility model provides a high temperature resistant material cooling furnace, comprising:

[0012] A conveying assembly for conveying the material to be cooled;

[0013] A cooling component is arranged on the side of the conveying component and is used to cool down the material on the conveying component;

[0014] The conveying assembly includes: a first roller, a second roller, a first belt, and a motor;

[0015] The first roller and the second roller are respectively arranged at two ends of the first belt;

[0016] The motor is connected to the first roller through gears to drive the first roller to rotate and then drive the first belt to rotate, thereby driving the material to move.

[0017] Furthermore, the conveying component is made of high temperature resistant Teflon material.

[0018] Furthermore, a support plate is provided between the upper and lower layers of the first belt for supporting materials;

[0019] The support plate is also provided with a plurality of circular ventilation holes for ventilation and cooling of materials.

[0020] Furthermore, a belt tensioning knob is threadedly provided on the rotating shaft of the second roller;

[0021] The position of the second roller is changed by rotating the belt tensioning knob, thereby adjusting the tension of the first belt.

[0022] Furthermore, the cooling assembly includes: a centrifugal fan and a wind shield;

[0023] The wind shield is arranged below the conveying assembly, and the air outlet of the centrifugal fan is connected to the lower end of the wind shield;

[0024] The centrifugal fan supplies air to the conveying assembly through the wind shield to cool the material.

[0025] Further, the conveying assembly is installed at the upper end of a frame;

[0026] The centrifugal fan and the wind shield are located below the cooling assembly and installed inside the frame.

[0027] Furthermore, the frame is connected to a cover plate via two hinges.

[0028] Furthermore, a plurality of heat dissipation grids are arranged on the cover plate; and two handles are arranged on the front side of the cover plate.

[0029] Furthermore, the cooling assembly also includes a plurality of heat dissipation fans arranged on the cover plate.

[0030] Furthermore, a support column is installed at each of the four corners of the bottom of the frame, and a universal wheel is correspondingly arranged next to each support column.

[0031] The technical solution of the utility model has the following beneficial effects:

[0032] 1. High temperature resistance: The conveying components of the cooling furnace are made of high temperature resistant Teflon material, which can withstand continuous operation in high temperature environment, ensuring that high temperature materials will not be deformed or damaged due to high temperature when conveying, extending the service life of the equipment and replacing manual and automatic production line docking.

[0033] 2. Efficient cooling mechanism: The cooling component is cleverly designed. Through the combination of the centrifugal fan and the wind shield, the materials in the conveying process can be quickly cooled in a targeted and centralized manner, greatly improving the cooling efficiency.

[0034] 3. Intelligent tension adjustment: The second roller is designed with a belt tensioning knob, which can easily and quickly adjust the belt tension to ensure that the conveyor belt is always in the best working condition and prevent problems such as unstable conveying or shortened belt life caused by the belt being too loose or too tight.

[0035] 4. Material bearing and ventilation and cooling: A support plate is set between the upper and lower layers of the first belt. There are also circular ventilation holes on the support plate, which is conducive to uniform heat dissipation of the material and improves the cooling effect. At the same time, it can effectively support the material and avoid direct contact with high-temperature components.

[0036] 5. Closed cooling environment: The cooling component and the conveying component work closely together to form a relatively closed space. The wind shield and the cooling fan work together to improve the cooling efficiency and reduce heat loss and the impact of the working environment.

[0037] 6. Humanized design: There is an openable cover on the top of the rack, which is equipped with a heat sink and a cooling fan to enhance the heat dissipation effect and facilitate observation and maintenance. The handle on the front side allows operators to easily open and close the cover.

[0038] 7. Flexible movement and fixation: Support columns are installed at the four corners of the bottom of the frame, and are equipped with universal wheels, which can easily move and fix the equipment position according to production needs, enhancing the flexibility and adaptability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 It is a three-dimensional diagram of the utility model;

[0040] Figure 2 It is a stereogram of another viewing angle of the present utility model;

[0041] Figure 3 It is a three-dimensional diagram of the utility model after removing the frame side plate;

[0042] Figure 4 It is a three-dimensional view of the present invention after removing the side panels of the frame and the cover;

[0043] Figure 5 It is a three-dimensional diagram of the windshield of the utility model.

[0044] In the figure:

[0045] 1. First roller; 2. Second roller; 3. First belt;

[0046] 4. Pallet; 5. Belt tensioning knob;

[0047] 6. Centrifugal fan; 7. Wind shield;

[0048] 8. Frame; 9. Hinge; 10. Cover; 11. Heat sink; 12. Handle; 13. Cooling fan;

[0049] 14. Support column; 15. Universal wheel. DETAILED DESCRIPTION

[0050] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.

[0051] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0052] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0053] In the description of this embodiment, the terms "upper", "lower", "front", "back", "left", "right" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operate in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0054] Combination Figure 1-Figure 5 As shown, the utility model provides a high temperature resistant material unloading cooling furnace, comprising: a conveying component, used for conveying materials to be cooled; a cooling component, arranged on the side of the conveying component, used for cooling the materials on the conveying component.

[0055] The conveying assembly includes: a first roller 1, a second roller 2, a first belt 3, and a motor; the first roller 1 and the second roller 2 are respectively arranged at the two ends of the first belt 3; the motor is connected to the first roller 1 through a gear to drive the first roller 1 to rotate and then drive the first belt 3 to rotate, thereby driving the material to move. The conveying assembly adopts a high-temperature resistant Teflon material. A support plate 4 is also arranged between the upper and lower layers of the first belt 3 to support the material; the support plate 4 is also provided with a plurality of circular ventilation holes for ventilation and cooling of the material. A belt tensioning knob 5 is also arranged on the rotating shaft of the second roller 2 through a thread; the position of the second roller 2 is changed by rotating the belt tensioning knob 5, thereby adjusting the tension of the first belt 3.

[0056] The cooling assembly includes: a centrifugal fan 6 and a wind shield 7; the wind shield 7 is arranged below the conveying assembly, and the air outlet of the centrifugal fan 6 is connected to the lower end of the wind shield 7; the centrifugal fan 6 sends air to the conveying assembly through the wind shield 7 to cool the material. The conveying assembly is installed at the upper end of a frame 8; the centrifugal fan 6 and the wind shield 7 are located below the cooling assembly and installed inside the frame 8.

[0057] The frame 8 is connected to a cover plate 10 through two hinges 9. The cover plate 10 is provided with a plurality of heat sinks 11; and two handles 12 are also provided on the front side of the cover plate 10. The cooling assembly also includes a plurality of heat dissipation fans 13 provided on the cover plate 10. A support column 14 is respectively installed at the four corners of the bottom of the frame 8, and a universal wheel 15 is correspondingly provided next to each support column 14.

[0058] The principle of this utility model is as follows:

[0059] Material conveying and driving mechanism: The motor is connected to the first roller 1 through gears. When the motor is started, it drives the first roller 1 to rotate. Since the first roller 1 and the second roller 2 are located at the two ends of the first belt 3, the rotation of the first roller 1 will drive the first belt 3 to circulate. The high-temperature resistant first belt 3 carries high-temperature materials. As the belt moves, the materials are continuously transported from the furnace to the cooling area.

[0060] Material support and ventilation and cooling: A pallet 4 is arranged between the upper and lower layers of the first belt 3. The pallet 4 is made of high-temperature resistant material and is provided with circular ventilation holes, which can not only bear the weight of high-temperature materials, but also allow cold air to pass through the ventilation holes and contact the materials during belt transportation, thereby promoting heat dissipation on the surface of the materials and performing preliminary ventilation and cooling.

[0061] Belt tension adjustment: By setting a belt tensioning knob 5 on the rotating shaft of the second roller 2, the position of the second roller 2 can be adjusted according to actual needs, thereby adjusting the tension of the first belt 3 to ensure that the belt maintains appropriate tension during the material conveying process, avoiding belt relaxation or excessive tension that affects transmission efficiency or causes belt damage.

[0062] Working principle of cooling assembly: The core of cooling assembly is centrifugal fan 6 and wind shield 7. The strong cold wind generated by centrifugal fan 6 is guided to the bottom of conveying assembly through wind shield 7, and the high-temperature materials passing through are forced to cool accurately. The design of wind shield 7 helps to form a stable air duct, improve cooling efficiency, and prevent the cooling effect from being weakened due to the diffusion of cold wind.

[0063] Heat dissipation and closed design: A heat dissipation grid 11 is provided on the cover 10 installed above the rack 8 to assist the cooling components in dissipating heat. At the same time, the handle 12 at the front end of the cover 10 facilitates the operator to open or close the cover 10 for maintenance or inspection. A heat dissipation fan 13 is also added to the cover 10 to further enhance the cooling effect. Support columns 14 and universal wheels 15 are installed at the bottom of the rack 8 to ensure the stability of the equipment while giving it the ability to move flexibly.

[0064] In summary, the high-temperature resistant unloading cooling furnace described in the utility model realizes an integrated solution for high-temperature materials from transportation, preliminary ventilation and cooling, precision cooling to safe and convenient operation through an efficient and coordinated transportation, cooling and heat dissipation system.

[0065] The above description is only a preferred embodiment of the present invention, and does not limit the scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the concept of the present invention, or directly / indirectly applied in other related technical fields are included in the protection scope of the present invention.

Claims

1. A high temperature resistant blanking cooling furnace, characterized in that: include: A conveying assembly for conveying the material to be cooled; A cooling component is arranged on the side of the conveying component and is used to cool down the material on the conveying component; The conveying assembly includes: a first roller, a second roller, a first belt, and a motor; The first roller and the second roller are respectively arranged at two ends of the first belt; The motor is connected to the first roller through gears to drive the first roller to rotate and then drive the first belt to rotate, thereby driving the material to move.

2. The high temperature resistant blanking cooling furnace according to claim 1, characterized in that: The conveying component is made of high temperature resistant Teflon material.

3. The high temperature resistant blanking cooling furnace according to claim 1, characterized in that: A support plate is also provided between the upper and lower layers of the first belt for supporting materials; The support plate is also provided with a plurality of circular ventilation holes for ventilation and cooling of materials.

4. The high temperature resistant blanking cooling furnace according to claim 1, characterized in that: A belt tensioning knob is also provided on the rotating shaft of the second roller through a thread; The position of the second roller is changed by rotating the belt tensioning knob, thereby adjusting the tension of the first belt.

5. The high temperature resistant blanking cooling furnace according to claim 1, characterized in that: The cooling assembly includes: a centrifugal fan and a wind shield; The wind shield is arranged below the conveying assembly, and the air outlet of the centrifugal fan is connected to the lower end of the wind shield; The centrifugal fan supplies air to the conveying assembly through the wind shield to cool the material.

6. The high temperature resistant blanking cooling furnace according to claim 5, characterized in that: The conveying assembly is installed at the upper end of a frame; The centrifugal fan and the wind shield are located below the cooling assembly and installed inside the frame.

7. The high temperature resistant blanking cooling furnace according to claim 6, characterized in that: The frame is connected to a cover plate via two hinges.

8. The high temperature resistant blanking cooling furnace according to claim 7, characterized in that: The cover plate is provided with a plurality of heat dissipation grids; and the front side of the cover plate is also provided with two handles.

9. The high temperature resistant blanking cooling furnace according to claim 8, characterized in that: The cooling assembly also includes a plurality of heat dissipation fans arranged on the cover plate.

10. The high temperature resistant blanking cooling furnace according to claim 6, characterized in that: The four corners at the bottom of the frame are respectively provided with a supporting column, and a universal wheel is correspondingly arranged next to each supporting column.

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