Horizontal lamp leveling structure and measuring instrument with same
By designing the horizontal lamp leveling structure and automatic rotation system, the problem that the existing measuring instrument cannot automatically rotate and measure and leveling methods are not accurate enough, and high-precision and intelligent measurement effects are achieved.
Patent Information
- Application Number
- CN202420852858.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The existing measuring instrument cannot automatically rotate and measure, and the leveling method is not accurate enough, resulting in low measurement accuracy and low intelligence.
A horizontal lamp leveling structure is designed, including a fixed panel, a laser and a horizontal lamp. The leveling bracket and support module are used to achieve fixation between the horizontal lamp and the fixed panel, combined with a motor and an encoder to achieve automatic rotation measurement, and the measurement accuracy is improved through the adjusting member and the return spring.
Automatic rotation measurement of the measuring instrument is realized, the measurement accuracy and intelligence are improved, and the rays of the laser and the horizontal lamp are always kept on the same plane.
Smart Images

Figure CN222671066U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of measuring instruments, in particular to a horizontal lamp leveling structure and a measuring instrument having the same. Background Art
[0002] The measuring instrument is usually equipped with a laser transmitter, which uses the advantages of the laser beam such as good directionality, small emission angle, high brightness, and visible red color to form a clear collimation line as the basis for directional positioning. It is widely used in engineering measurements such as large-scale building construction, ditch and tunnel excavation, large-scale machine installation, and deformation observation.
[0003] The prior art discloses a utility model patent with announcement number CN211178459U and patent name "A surveying instrument for construction engineering". The patent discloses a base, a pole and a surveying instrument connected in sequence, the pole including a spirit level and a lighting lamp, the spirit level being connected to the surface of the middle and lower part of the pole, the lighting lamp being connected to the pole on one side of the spirit level, the base being threadedly connected with a support foot, the support foot including shaft one, shaft two, wheels, limit pins and handles. The above scheme can adapt to different working environments through the combined use of adjustable support feet and spirit levels, and can ensure that the overall measuring instrument is in a horizontal state.
[0004] However, the above solution not only fails to achieve the purpose of automatic rotation measurement during actual use, but also the way of leveling the level and the measuring instrument is only to manually judge the height of the legs. The adjusted instrument is not accurate enough and has low intelligence.
[0005] Therefore, a horizontal lamp leveling structure and a measuring instrument having the same are proposed to solve the above-mentioned problems. Utility Model Content
[0006] Technical issues solved
[0007] In view of the above-mentioned shortcomings of the prior art, the utility model provides a leveling structure of a horizontal lamp and a measuring instrument having the same, which can effectively solve the problems in the prior art that the measuring instrument cannot automatically rotate for measurement and the leveling method is not accurate enough.
[0008] Technical Solution
[0009] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0010] The utility model provides a horizontal light leveling structure, comprising a fixed panel, a laser instrument and a horizontal light, wherein the laser instrument is movably mounted on the fixed panel, a lamp hole for emitting laser is arranged on the side of the laser instrument, and the angle between the laser instrument and the fixed panel is adjustable; the horizontal light is vertically arranged above the fixed panel through a leveling bracket, and the end faces of one side opposite to the leveling bracket and the fixed panel are always kept parallel; wherein the bottom end of the fixed panel is provided with a driving structure for driving the fixed panel to rotate along its axial direction.
[0011] Furthermore, three support modules are provided between the leveling bracket and the fixed panel, and the three support modules are arranged in a circle in the axial direction of the fixed panel.
[0012] Furthermore, each of the supporting modules includes a stud, which is vertically mounted on the upper end of the fixed panel, and the leveling bracket is fixed on the stud and parallel to the end surface of the fixed panel.
[0013] Furthermore, a spring is sleeved on the outer side of each stud, and the leveling bracket is sleeved on the stud and abuts against the upper side of the spring.
[0014] Furthermore, a fixing seat is provided at the upper end of the fixing panel, one side of the laser instrument away from the axial direction of the fixing panel is hinged on the fixing seat, and the other side of the laser instrument is movably connected to the fixing panel through an adjusting member.
[0015] Furthermore, the adjusting member includes a fixed shaft column and a cross piece, the fixed shaft column is vertically fixed on the upper end of the fixed panel; the cross piece is provided with a first opening and a second opening, the first opening is fixed above the fixed shaft column, and the second opening is directly opposite to the upper end of the laser instrument; wherein, a screw hole is provided at the upper end of the laser instrument, an adjusting screw is fitted in the screw hole, the adjusting screw passes through the second opening and cooperates with the screw hole, and a reset spring is also sleeved on the outside of the adjusting screw, and the reset spring is provided between the cross piece and the upper end surface of the laser instrument.
[0016] Furthermore, the fixing seat is provided with two U-shaped grooves opening upward, and an axle pin is respectively provided on both sides of the laser instrument, and the two axle pins are respectively inserted into the two U-shaped grooves.
[0017] Furthermore, an elastic band is provided on the fixing seat, the elastic band is attached to the upper end of the laser instrument, and both sides of the elastic band are detachably connected to the fixing seat.
[0018] The utility model also provides a measuring instrument, comprising a main body and the above-mentioned horizontal light leveling structure, wherein the horizontal light leveling structure is rotatably mounted on the main body.
[0019] Furthermore, a motor is disposed inside the main body, and an output shaft of the motor passes through an encoder located above the motor and is connected to the bottom end of the fixed panel.
[0020] Furthermore, a pressure plate which is always in contact with the upper end of the abutment block is arranged on the frame along its length direction, and a first protrusion which is concave upward and a second protrusion which is convex downward are arranged at intervals on one end of the pressure plate which faces the abutment block.
[0021] Beneficial Effects
[0022] Compared with the known prior art, the technical solution provided by the utility model has the following beneficial effects:
[0023] The utility model integrates the laser instrument and the level light on a rotatable fixed panel, so that the measurement operation can be performed by automatic rotation;
[0024] The leveling bracket is used to fix the horizontal lamp and the fixed panel, reducing the influence of the fixed panel on the horizontal lamp rays when it rotates, so that the laser instrument and the horizontal lamp rays are always kept on the same plane, and the measurement accuracy is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0026] Figure 1 This is an overall schematic diagram of the horizontal light adjustment structure in the embodiment of the utility model;
[0027] Figure 2 It is a schematic top view of the structure of the measuring instrument in the embodiment of the utility model;
[0028] Figure 3 This is a top view schematic diagram of the horizontal lamp structure in the embodiment of the utility model;
[0029] Figure 4 This is a schematic diagram of the laser instrument installation structure in the embodiment of the utility model;
[0030] Figure 5 This is a schematic diagram of the installation structure of the horizontal lamp in the embodiment of the utility model;
[0031] Figure 6 This is a schematic diagram of the overall structure of the measuring instrument in the embodiment of the utility model;
[0032] Figure 7 It is a schematic diagram of the exploded structure of the measuring instrument in the embodiment of the utility model.
[0033] The numbers in the figure represent: 1. Fixed panel; 11. Fixed seat; 111. U-shaped groove; 112. Elastic band; 2. Laser instrument; 21. Adjusting part; 211. Fixed shaft column; 212. Cross piece; 213. Screw hole; 214. Adjusting screw; 215. Reset spring; 22. Axis pin; 3. Horizontal light; 31. Leveling bracket; 32. Support module; 321. Stud; 322. Spring; 4. Main body; 41. Motor; 411. Circuit board; 42. Encoder; 43. Battery. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0035] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0036] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0037] In the description of this embodiment, the terms "upper", "lower", "left", "right", etc., and the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of description and simplified operation, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0038] The utility model is further described below in conjunction with embodiments.
[0039] Example:
[0040] This solution provides a horizontal light leveling structure and a measuring instrument having the same, refer to the attached Figure 1-7 The present solution mainly includes three parts: a fixed panel 1, a laser instrument 2 and a horizontal lamp 3. The fixed panel 1 is cylindrical as a whole, and the laser instrument 2 is movably installed on the fixed panel 1, and a lamp hole for emitting laser is set on the side of the laser instrument 2.
[0041] Specifically, the lamp hole on the laser instrument 2 for emitting laser is arranged at one end of the laser instrument 2 away from the axial direction of the fixed panel 1, the distance between the lamp hole and the outer circumferential side surface of the fixed panel 1 is smaller than the distance between the lamp control and the center of the fixed panel 1, and the angle between the direction of the lamp hole of the laser instrument 2 and the upper end surface of the fixed panel 1 is adjustable.
[0042] In the present case, a fixed seat 11 is provided at the upper end of the fixed panel 1, and the side of the laser instrument 2 away from the axial direction of the fixed panel 1 is hinged on the fixed seat 11, and the other side of the laser instrument 2 is movably connected to the fixed panel 1 through an adjusting member 21. The fixed seat 11 includes a horizontal part fixed on the fixed panel 1 and vertical parts vertically arranged on both sides of the horizontal part, and the laser instrument 2 is rotatably installed between the two vertical parts.
[0043] The adjusting member 21 can adjust the angle between the laser device 2 and the fixed panel 1 .
[0044] Specifically, the adjusting member 21 includes a fixed shaft column 211 and a cross piece 212. The fixed shaft column 211 is vertically fixed to the upper end of the fixed panel 1, and the cross piece 212 is vertically fixed to the upper end of the fixed shaft column 211. Specifically, the cross piece 212 is provided with a first opening and a second opening whose axes are parallel to each other, and the first opening is fixed above the fixed shaft column 211 by a connecting screw, and the second opening is directly opposite to the upper end of the laser instrument 2.
[0045] A screw hole 213 is provided on one side of the upper end of the laser instrument 2 corresponding to the second opening, and an adjusting screw 214 is fitted in the screw hole 213. The adjusting screw 214 passes through the second opening and fits with the screw hole 213, and a return spring 215 is also sleeved on the outside of the adjusting screw 214. The return spring 215 is arranged between the cross piece 212 and the upper end surface of the laser instrument 2.
[0046] Therefore, when the emission angle of the laser device 2 needs to be adjusted, the adjusting screw 214 is turned to drive the laser device 2 to swing around its hinge point.
[0047] Optionally, in order to facilitate maintenance and disassembly, the laser instrument 2 and the fixing base 11 in this case can be quickly disassembled.
[0048] Specifically, two U-shaped grooves 111 with openings upward are provided on the fixing seat 11, and the two U-shaped grooves 111 are respectively arranged on the two vertical parts. An axle pin 22 is vertically provided on both sides of the laser instrument 2, and each axle pin 22 protrudes from the U-shaped groove 111. The axle pins 22 are respectively inserted into the two U-shaped grooves 111. Therefore, during installation, the two axle pins 22 can be aligned with the upper part of the two U-shaped grooves 111 and pressed downward. In order to ensure the smooth rotation of the laser instrument 2, a small gap is provided between the axle pin 22 and the U-shaped groove 111 in this case, and a certain amount of lubricating oil can be applied if necessary.
[0049] In order to prevent the laser instrument 2 from being displaced due to excessive rotation speed, an elastic band 112 is provided on the fixing seat 11 . The elastic band 112 is attached to the upper end of the laser instrument 2 , and both sides thereof are detachably connected to the fixing seat 11 .
[0050] In this case, holes are provided on both sides of the elastic band 112, and a hook is vertically provided on the end faces of the two vertical parts. During assembly, the two sides of the elastic band 112 are put on the hook through the holes to achieve elastic binding of the laser instrument 2.
[0051] However, most similar products on the market do not have a leveling structure for the horizontal light 3. Most of them are based on manual or artificial judgment of whether the annular rays formed by the horizontal light 3 are in the same plane as the laser instrument 2. Such a setting is not only of low precision but also quite inconvenient. Therefore, when the instrument rotates, the annular rays of the horizontal light 3 will fluctuate and will not be in the same plane as the scanning of the laser instrument 2, which will result in the horizontal light 3 having little actual effect and can only be used as a reference. The leveling of the whole machine still has to be based on the laser instrument 2, which will inevitably produce certain errors.
[0052] In the present solution, a leveling structure related to the horizontal lamp 3 is specially added to keep the annular ray plane of the horizontal lamp 3 parallel to the scanning plane of the laser instrument 2, so that the instrument will not fluctuate when rotating.
[0053] Specifically, in this case, the horizontal lamp 3 is vertically arranged above the fixed panel 1 through a leveling bracket 31, and the end faces of the leveling bracket 31 and the fixed panel 1 on the opposite side are always kept parallel. Three support modules 32 are arranged between the leveling bracket 31 and the fixed panel 1, and the three support modules 32 are arranged in a circle in the axial direction of the fixed panel 1. In this case, the distance between the leveling bracket 31 and the fixed panel 1 is also adjustable.
[0054] Each supporting module 32 includes a stud 321, which is vertically installed on the upper end of the fixed panel 1. The leveling bracket 31 is fixed on the stud 321 and is parallel to the end face of the fixed panel 1, and a spring 322 is sleeved on the outer side of each stud 321. The leveling bracket 31 is sleeved on the stud 321 and abuts against the top of the spring 322. Under the action of the three springs 322, the same thrust will always be applied to the bottom end of the leveling bracket 31, so that the horizontal light 3 always remains on the same plane.
[0055] Moreover, in the present case, a nut matching with the stud 321 is arranged above the leveling bracket 31. In practice, the distance between the leveling bracket 31 and the fixed panel 1 can be adjusted by screwing the nut. This limiting method not only facilitates the adjustment of the horizontal light, but also the connection method which is not a fixed connection also provides convenience for assembly.
[0056] In combination with actual needs, a driving structure for driving the fixed panel 1 to rotate along its axial direction is provided at the bottom end of the fixed panel 1 .
[0057] It is worth mentioning that the fixing structures such as the leveling bracket 31 and the fixing seat 11 in the leveling structure of this case are all made of full metal structure, which greatly reduces the misalignment problem caused by the deformation of the plastic material (extrusion deformation and thermal expansion and contraction).
[0058] The utility model also provides a measuring instrument, including a main body 4 and the above-mentioned horizontal light leveling structure, the horizontal light leveling structure is rotatably mounted on the main body 4, a motor 41 is provided inside the main body 4, and the output shaft of the motor 41 passes through an encoder 42 located above it and is connected to the bottom end of the fixed panel 1.
[0059] The motor 41 in this case is a servo motor, which avoids the stepper motor commonly used on the market. As we all know, the stepper motor vibrates once every few dozen degrees of rotation, and each vibration produces a large number of abnormal points. The servo motor can not only adjust the speed in real time to adapt to different measurement needs during use, but also generate more measurement points at a slow speed, making the results more accurate and greatly reducing manual corrections after measurement.
[0060] The encoder 42 in this case uses a high-precision encoder to replace the low-precision encoder integrated in the traditional motor, which not only makes the measurement result more accurate, but also does not impose too many restrictions on the placement of the instrument.
[0061] For example, taking the cabinet countertop measured indoors as an example, in order to meet the precision requirement, the error within a radius of 3 meters must reach plus or minus 2mm, and when the laser distance accuracy is plus or minus 1mm, the angle accuracy must be within plus or minus 0.1. However, most of the encoders integrated in the motors that directly drive the measuring instrument 2 to rotate are unevenly calibrated, and the angle error can be as high as plus or minus 0.5 or more, resulting in a final result error of more than 20 times, affecting the measurement accuracy. The additional high-precision encoder 42 can meet the angle accuracy requirement of plus or minus 0.1.
[0062] In addition, according to geometric principles, when the angle error is large, if the angle between two points is close to 180 degrees, the error of the calculated distance result is not large. Similar products on the market that use motor integrated encoders require that the instrument must be placed at a specified position during measurement (such as the first corner where the scan starts) so that the important turning points of the measured space are close to 180 degrees, thereby reducing the distance error between the two points. However, the errors at other positions cannot meet the precision requirements, and the errors are more obvious for special-shaped spaces.
[0063] If a professional high-precision encoder is added, there is no requirement for the placement position. If there is an obstacle in the corner, the instrument can be placed in the center of the room. If there is an obstacle in the center of the room, it can be placed in the corner or against the wall. It is very flexible and can produce very accurate measurement results at each position. If the measured space is not blocked, the measuring instrument 2 can be rotated once to complete the measurement operation at one time.
[0064] Specifically, the measuring instrument in this case consists of two parts, namely a main body 4 and the above-mentioned horizontal light leveling structure. The inside of the main body 4 is arranged from bottom to top with a battery 43, a motor 41, an encoder 42 and a fixed panel 1. Two circuit boards 411 are also arranged in the main body 4. The fixed panel 1 is driven to rotate periodically by the output shaft on the motor 41. A charging hole and a switch are also arranged at the outer end of the main body 4. A bearing is arranged between the fixed panel 1 and the main body 4. The main body 4 is also detachable and has a main unit cover, which is mounted on the outside of the fixed panel 1, and a glass cover is fixed on the main unit cover, which is mounted on the outside of the horizontal light to prevent moisture and dust.
[0065] It should be noted that before use, the angle of the laser instrument 2 and the level 3 need to be adjusted, and the host cover needs to be removed for adjustment, or a through hole needs to be directly opened on the host cover (not shown in the figure), which is a well-known technology and will not be elaborated here.
[0066] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some of the technical features therein by equivalents. These modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.
Claims
1. A horizontal lamp leveling structure, characterized in that: include: Fixing panel (1); A laser instrument (2), wherein the laser instrument (2) is movably mounted on the fixed panel (1), a lamp hole for emitting laser light is provided on the side of the laser instrument (2), and the angle between the laser instrument (2) and the fixed panel (1) is adjustable; A horizontal lamp (3), wherein the horizontal lamp (3) is vertically arranged above the fixed panel (1) via a leveling bracket (31), and the end surfaces of one side opposite to the leveling bracket (31) and the fixed panel (1) are always kept parallel; Wherein, a driving structure for driving the fixed panel (1) to rotate along its axial direction is provided at the bottom end of the fixed panel (1).
2. The horizontal lamp leveling structure according to claim 1, characterized in that: Three support modules (32) are arranged between the leveling bracket (31) and the fixed panel (1), and the three support modules (32) are arranged in a circle in the axial direction of the fixed panel (1).
3. The horizontal lamp leveling structure according to claim 2, characterized in that: Each of the support modules (32) comprises a stud (321), wherein the stud (321) is vertically mounted on the upper end of the fixed panel (1), and the leveling bracket (31) is fixed on the stud (321) and is parallel to the end surface of the fixed panel (1).
4. The horizontal lamp leveling structure according to claim 3, characterized in that: A spring (322) is sleeved on the outer side of each stud (321), and the leveling bracket (31) is sleeved on the stud (321) and abuts against the top of the spring (322).
5. A horizontal lamp leveling structure according to claim 1 or 4, characterized in that: A fixing seat (11) is provided at the upper end of the fixing panel (1); a side of the laser instrument (2) away from the axial direction of the fixing panel (1) is hinged on the fixing seat (11); and the other side of the laser instrument (2) is movably connected to the fixing panel (1) via an adjusting member (21).
6. The horizontal lamp leveling structure according to claim 5, characterized in that: The adjusting member (21) comprises: A fixed shaft column (211), wherein the fixed shaft column (211) is vertically fixed to the upper end of the fixed panel (1); A transverse plate (212), wherein a first opening and a second opening are provided on the transverse plate (212), wherein the first opening is fixed above the fixed shaft column (211), and the second opening is directly opposite to the upper end of the laser instrument (2); A screw hole (213) is provided at the upper end of the laser instrument (2), an adjusting screw (214) is fitted in the screw hole (213), the adjusting screw (214) passes through the second opening and fits with the screw hole (213), and a return spring (215) is sleeved on the outer side of the adjusting screw (214), and the return spring (215) is arranged between the transverse piece (212) and the upper end surface of the laser instrument (2).
7. The horizontal lamp leveling structure according to claim 6, characterized in that: The fixing seat (11) is provided with two U-shaped grooves (111) opening upwards, and an axle pin (22) is respectively provided on both sides of the laser instrument (2), and the two axle pins (22) are respectively inserted into the two U-shaped grooves (111).
8. The horizontal lamp leveling structure according to claim 7, characterized in that: The fixing seat (11) is also provided with an elastic band (112), which is attached to the upper end of the laser instrument (2), and both sides of the elastic band (112) are detachably connected to the fixing seat (11).
9. A measuring instrument, characterized in that: It comprises a main body (4) and a horizontal light leveling structure as claimed in any one of claims 1 to 8, wherein the horizontal light leveling structure is rotatably mounted on the main body (4).
10. A measuring instrument according to claim 9, characterized in that: A motor (41) is arranged inside the main body (4), and the output shaft of the motor (41) passes through an encoder (42) located above the motor and is connected to the bottom end of the fixed panel (1).
Citation Information
Patent Citations
Measuring instrument for constructional engineering
CN211178459U