BIPV glass automatic detection line

Abstract

The utility model provides an automatic BIPV (building integrated photovoltaics) glass detection line. The automatic BIPV glass detection line comprises a glass feeding table, a solar detection table, a soaking detection table, a paint spraying air dryer and an integrated glass discharging machine, the loading table is used for loading glass; the solar energy detection table is used for detecting the light-sensitive surface power generation panel of the glass; the soaking detection table comprises a conveying roller table and a lifting water tank; the detected glass enters the conveying roller table from the solar detection table; the lifting water tank ascends to immerse the glass on the conveying roller table, and the sealing performance of the glass is detected; the spraying air dryer is used for cleaning and air-drying the glass; the integrated piece discharging machine is used for arranging and storing the glass. According to the BIPV glass detection device, BIPV glass detection is completed through an automatic operation process, manual work is replaced, the detection efficiency is improved, and the detection quality is improved.

Description

Technical Field

[0001] The utility model belongs to the field of glass detection, in particular to a BIPV glass automatic detection line. Background Art

[0002] BIPV (Building Integrated Photovoltaic) is the integration of photovoltaic buildings. Specifically, BIPV technology is the technology of integrating solar power generation (photovoltaic) products into buildings. BIPV components must not only meet the performance requirements of photovoltaic components, but also meet the requirements of building lighting; after the production of BIPV glass, the entire piece of glass needs to be tested, and it can only be shipped after passing the test. In the previous testing process, the glass needs to be manually lifted onto the imitation solar test table, with the photosensitive surface facing down. After the photosensitive test is completed, it is placed in the salt water pool for testing to test the sealing of the BIPV glass. Finally, the glass is lifted out of the sink, manually cleaned, and removed from the frame; it is very laborious and inefficient. Utility Model Content

[0003] In view of this, the utility model aims to propose a BIPV glass automatic detection line, which completes BIPV glass detection through an automated operation process, replaces manual labor, improves detection efficiency, and improves detection quality.

[0004] In order to achieve the above object, the technical solution of the utility model is implemented as follows:

[0005] BIPV glass automatic inspection line, including a loading table, solar inspection table, immersion inspection table, paint spraying and air drying machine and integrated unloading machine for the glass to pass through in sequence;

[0006] The loading platform is used to load glass;

[0007] The solar energy testing platform is used to test the photosensitive surface power generation panel of the glass;

[0008] The immersion test table includes a conveying roller table and a lifting water tank; the tested glass enters the conveying roller table from the solar test table; the lifting water tank rises to allow the glass on the conveying roller table to be immersed to test the sealing of the glass;

[0009] The spray air dryer is used to clean and dry the glass;

[0010] The integrated unloader is used to organize and store the glass.

[0011] Further, the solar energy detection platform includes a detection frame, a roller layer, an upper lighting layer and a lower lighting layer;

[0012] The upper lighting layer, roller layer and lower lighting layer are arranged on the detection frame in sequence from top to bottom; the upper lighting layer and the lower lighting layer are both composed of a plurality of detection lamps;

[0013] The roller layer is composed of several rollers and is used to receive the glass delivered from the loading machine.

[0014] Furthermore, the conveying roller platform includes a hanging frame and a plurality of rollers, the plurality of rollers are mounted on the hanging frame, and the hanging frame is hung on the mounting beam to realize a suspended setting.

[0015] Furthermore, the lifting water tank comprises a water tank body and a lifting frame;

[0016] The water tank body is installed on a lifting frame, and the lifting frame includes a bottom plate, a top plate, a lifting plate and a driving source;

[0017] The four corners between the bottom plate and the top plate are connected by guide columns, the lifting plate is arranged between the bottom plate and the top plate, and the guide columns pass through the lifting plate, so that the lifting plate is sleeved with the four guide columns to achieve guidance;

[0018] A driving source is arranged between the lifting plate and the bottom plate to drive the lifting plate;

[0019] A support column is provided on the upper surface of the lifting plate. The support column passes through the top plate, and the top of the support column is connected to the water tank body.

[0020] Furthermore, a primary guide is formed between the lifting plate and the guide column, and a secondary guide is formed between the support column and the top plate.

[0021] Compared with the prior art, the BIPV glass automatic detection line described in the utility model has the following advantages:

[0022] The utility model BIPV glass automatic detection line solves the problem of detecting oversized BIPV glass, improves detection efficiency, reduces labor costs, and reduces the scrap rate caused by labor problems through automated operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:

[0024] Figure 1 This is a schematic diagram of the BIPV glass automatic detection line described in an embodiment of the utility model;

[0025] Figure 2 This is a schematic diagram of a solar energy testing platform according to an embodiment of the utility model;

[0026] Figure 3 This is a schematic diagram of a conveyor roller table according to an embodiment of the utility model;

[0027] Figure 4 This is a side view of the lifting tank described in the embodiment of the utility model;

[0028] Figure 5 This is a front view of the lifting water tank described in an embodiment of the utility model.

[0029] Description of reference numerals:

[0030] 1. Film loader; 2. Solar test bench; 21. Test rack; 22. Roller layer; 23. Upper lighting layer; 24. Lower lighting layer; 3. Immersion test bench; 31. Conveyor roller table; 311. Hoisting rack; 312. Roller; 32. Lifting water tank; 321. Water tank body; 322. Lifting rack; 3221. Bottom plate; 3222. Top plate; 3223. Lifting plate; 3224. Driving source; 3225. Guide column; 3226. Support column; 4. Paint spraying and air drying machine; 5. Integrated film loader. DETAILED DESCRIPTION

[0031] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

[0032] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0033] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0034] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0035] BIPV glass automatic inspection line, such as Figure 1-Figure 5 As shown, it includes a loading platform for glass to pass through in sequence, a solar testing platform 2, an immersion testing platform 3, a paint spraying and air drying machine 4 and an integrated unloading machine 5;

[0036] The loading platform is used to load glass;

[0037] The solar energy detection platform 2 is used to detect the photosensitive surface power generation panel of the glass;

[0038] The immersion test station 3 includes a conveying roller table 31 and a lifting water tank 32; the tested glass enters the conveying roller table 31 from the solar test station 2; the lifting water tank 32 rises to allow the glass on the conveying roller table 31 to be immersed to test the sealing of the glass;

[0039] The spray air dryer is used to clean and dry the glass;

[0040] The integrated unloader 5 is used to sort and store the glass.

[0041] The film loading platform, the paint spraying and air drying machine 4 and the integrated film unloading machine 5 are all devices that can be purchased directly from the market;

[0042] Preferably, the solar detection platform 2 includes a detection frame 21, a roller layer 22, an upper lighting layer 23 and a lower lighting layer 24;

[0043] The upper lighting layer 23, the roller layer 22 and the lower lighting layer 24 are arranged in sequence from top to bottom on the detection frame 21; the upper lighting layer 23 and the lower lighting layer 24 are both composed of a plurality of detection lamps;

[0044] The roller layer 22 is composed of a plurality of rollers 312 and is used to receive the glass transported from the glass loading machine 1 .

[0045] Preferably, the conveying roller platform 31 includes a hanging frame 311 and a plurality of rollers 312 , the plurality of rollers 312 are mounted on the hanging frame 311 , and the hanging frame 311 is hung on a mounting beam to realize a suspended setting.

[0046] The conveying roller can also be provided with a driving assembly to drive the roller to rotate; or it can be not provided, and the glass can be conveyed forward by human push;

[0047] Preferably, the lifting water tank 32 includes a water tank body 321 and a lifting frame 322; the water tank body 321 is installed on the lifting frame 322, and the lifting frame 322 includes a bottom plate 3221, a top plate 3222, a lifting plate 3223 and a driving source 3224;

[0048] The four corners between the bottom plate 3221 and the top plate 3222 are connected by guide columns 3225. The lifting plate 3223 is arranged between the bottom plate 3221 and the top plate 3222, and the guide columns 3225 pass through the lifting plate 3223, so that the lifting plate 3223 is sleeved with the four guide columns 3225 to achieve guidance;

[0049] A driving source 3224 is provided between the lifting plate 3223 and the bottom plate 3221 to drive the lifting plate 3223;

[0050] The driving source 3224 may be a cylinder; or it may be a servo motor driven driving structure capable of realizing the lifting function;

[0051] A support column 3226 is disposed on the upper surface of the lifting plate 3223 . The support column 3226 passes through the top plate 3222 , and the top of the support column 3226 is connected to the water tank body 321 .

[0052] Preferably, a primary guide is formed between the lifting plate 3223 and the guide column 3225 , and a secondary guide is formed between the support column 3226 and the top plate 3222 .

[0053] BIPV glass is automatically loaded by an automatic flip arm; BIPV glass is transferred to the simulated solar test bench 2 by a transfer table. Due to the problem of the BIPV glass falling off the frame, the photosensitive surface may be upward or downward, so the simulated solar test bench 2 is equipped with two solar light sources to solve the problem of photosensitive surfaces in different directions;

[0054] After the solar energy detection is completed, the BIPV glass is transmitted to the conveyor roller; the roller is made of corrosion-resistant material, the bearing is corrosion-resistant ceramic bearing, and the conveyor roller diameter is 30mm;

[0055] When the glass is completely on the conveying roller, a water tank 32 is lifted below the roller; the water tank is made of corrosion-resistant material, with a height of 250mm and an inner diameter of 230mm. The water level in the water tank is 150mm. At this time, the bottom of the water tank is 250mm away from the upper surface of the roller, and the water surface is 100mm away from the upper surface of the conveying roller. A lifting servo motor is installed below the roller tank. When the BIPV glass is transmitted to the conveying roller, the lifting servo motor below the water tank drives the water tank to rise, and the rising distance is about 150mm. At this time, the bottom of the water tank is 100mm away from the conveying roller, and the liquid level in the water tank exceeds the upper surface of the roller by 50mm (there is no glass on the roller). Taking the maximum glass of BIPV glass as 5000*2500*50mm as an example, it is concluded from the Archimedes principle that the glass will displace water to cause the water surface to rise further. The water surface is about 50mm away from the upper surface of the glass, so that the BIPV glass and the suspended pipe are completely immersed in the water, and then the glass is tested;

[0056] After the glass sealing test is completed, the servo motor under the test water tank descends by 150mm, so that the glass and the suspended roller are separated from the water tank; it is transmitted to the spray dryer for cleaning; after the glass is cleaned, it is transmitted to the automatic unloading platform and automatically dropped by the flip arm, and the whole process is completed.

[0057] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. BIPV glass automatic detection line, characterized by: It includes a loading table, a solar testing table, an immersion testing table, a paint spraying and air drying machine, and an integrated unloading machine for the glass to pass through in sequence; The loading platform is used to load glass; The solar energy testing platform is used to test the photosensitive surface power generation panel of the glass; The immersion test table includes a conveying roller table and a lifting water tank; the tested glass enters the conveying roller table from the solar test table; the lifting water tank rises to allow the glass on the conveying roller table to be immersed to test the sealing of the glass; The spray air dryer is used to clean and dry the glass; The integrated unloader is used to organize and store the glass.

2. The BIPV glass automatic detection line according to claim 1 is characterized in that: The solar energy testing platform comprises a testing frame, a roller layer, an upper lighting layer and a lower lighting layer; The upper lighting layer, roller layer and lower lighting layer are arranged on the detection frame in sequence from top to bottom; the upper lighting layer and the lower lighting layer are both composed of a plurality of detection lamps; The roller layer is composed of several rollers and is used to receive the glass delivered from the loading machine.

3. The BIPV glass automatic detection line according to claim 1 is characterized in that: The conveying roller table comprises a hanging frame and a plurality of rollers, the plurality of rollers are mounted on the hanging frame, and the hanging frame is hung on the mounting beam to realize a suspended arrangement.

4. The BIPV glass automatic detection line according to claim 1 is characterized in that: The lifting water tank comprises a water tank body and a lifting frame; The water tank body is installed on a lifting frame, and the lifting frame includes a bottom plate, a top plate, a lifting plate and a driving source; The four corners between the bottom plate and the top plate are connected by guide columns, the lifting plate is arranged between the bottom plate and the top plate, and the guide columns pass through the lifting plate, so that the lifting plate is sleeved with the four guide columns to achieve guidance; A driving source is arranged between the lifting plate and the bottom plate to drive the lifting plate; A support column is provided on the upper surface of the lifting plate. The support column passes through the top plate, and the top of the support column is connected to the water tank body.

5. The BIPV glass automatic detection line according to claim 4 is characterized in that: A primary guide is formed between the lifting plate and the guide column, and a secondary guide is formed between the support column and the top plate.

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