Low-pressure permeation mbr membrane stretching detection mechanism
By designing a low-pressure osmosis diaphragm tensile detection mechanism, using technical means such as hydraulic press, torsion motor and torque detector, the problems of inaccurate and prone to cracking in the existing technology are solved, and accurate detection of diaphragm tension and anti-bending performance and effective utilization of diaphragm resources are achieved.
Patent Information
- Application Number
- CN202421057181.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-05-15
AI Technical Summary
The prior art is difficult to accurately detect the parameters of low-pressure permeable diaphragms, especially when the diaphragm is stretched, it is easy to cause diaphragm to collapse and deformation, resulting in waste of resources, and it is impossible to effectively detect the diaphragm's resistance to torsion.
A low-pressure osmosis mbr diaphragm tension detection mechanism is designed, and the diaphragm is pulled by the discharge rod bypassing the pressure rod and connected to the winding rod. The hydraulic press and buffer tile locking diaphragm are used to calculate the tension of the diaphragm, and the strong rubber band prevents excessive pressure from causing the diaphragm to break, and the twisting rebound and flatness of the diaphragm are detected through the tortuous mechanism and the leveling detection mechanism.
Accurate detection of diaphragm tension is achieved, prevent diaphragm from cracking and deformation, effectively evaluate the diaphragm's resistance to torsion, reduce resource waste, and improve the accuracy and reliability of diaphragm detection.
Smart Images

Figure CN222671572U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of detection mechanisms, in particular to a low-pressure permeation MBR membrane stretching detection mechanism. Background Art
[0002] With the development of industrial technology, modern testing technology has become more and more perfect. Low-pressure osmotic membranes are widely used in the field of sewage treatment. However, filter membranes need to be tested before leaving the factory. The previous testing methods are difficult to accurately measure the parameters of the membranes.
[0003] First, the previous diaphragms did not have any protective devices during the stretching test. If the diaphragm reached its limit, it would easily break. The diaphragm after the test could no longer be used, resulting in a waste of resources. Secondly, the diaphragm needs to be kept flat before it can be used. If the diaphragm is easily deformed after being bent, the previous testing equipment did not test the diaphragm's anti-bending performance. Summary of the invention
[0004] The utility model aims to provide a low-pressure permeability MBR diaphragm stretching detection mechanism to address the deficiencies in the prior art. When the device is in use, the diaphragm is pulled out from the outer side of the discharge roller, passed around the pressure roller, and then connected to the winding roller. The diaphragm stops after being pulled for a certain distance. At this time, the hydraulic press drives the loading platform and the buffer tile on its top to engage with the pressure roller, and the diaphragm is locked between the pressure roller and the buffer tile. During the process of the torsion motor driving the pressure roller to rotate, the torque detector will calculate the tension of the diaphragm, and the strong rubber band on the outer side of the buffer tile prevents the torsion motor from applying too strong pressure to break the diaphragm, thereby solving the problems mentioned in the background technology.
[0005] To solve the above problems, the utility model provides the following technical solutions: a low-pressure permeability MBR diaphragm stretching detection mechanism, comprising a base plate, the top of the base plate is provided with two shaft seats, the middle of the shaft seats is rotatably provided with a pressure rod, the pressure rod is installed on the output shaft of the torsion motor, and the output shaft of the torsion motor is also provided with a torque detector; a top plate is fixedly provided above the base plate, and two groups of feeding shaft frames are provided at the bottom end of the top plate, a winding rod is rotatably provided in the middle of the feeding shaft frame on the right side, and a discharge rod is rotatably provided in the middle of the feeding shaft frame on the left side, the outer side of the discharge rod pulls out the diaphragm and bypasses the pressure rod and then connects to the winding rod, the winding rod is installed on the output end of the stepper motor, and the discharge rod is also provided with a A locking mechanism is provided; a bending mechanism is provided on the left side of the diaphragm, and a flatness detection mechanism is provided on the right side of the diaphragm; a locking shoe is provided on the outer side of the pressure rod, and the locking shoe includes two guide rails at the top of the base plate, and a pressing slider is slidably installed on the guide rails, and a loading platform is fixedly provided on the top of the pressing slider, and two bending rods are provided on the top of the loading platform, and a buffer shoe is provided on the side of the bending rod facing the pressure rod, and a bending tube mounted on the bending rod is provided on the side wall of the buffer shoe, and an extension piece is provided on the side wall of the bending tube, and the extension piece and the side wall of the bending rod are connected by two strong rubber bands, and the loading platform is connected to the output rod of the hydraulic press, and limiting particles are provided on the upper and lower end faces of the buffer shoe.
[0006] Furthermore, the locking mechanism includes an extension shaft at the end of the discharge roller, a lock hole is provided on the extension shaft, a clutch cylinder is provided at the top of the top plate, a fixing pin is installed at the output end of the clutch cylinder, and the fixing pin is inserted into the lock hole.
[0007] Furthermore, the zigzag mechanism comprises a twisting frame below the top plate, the twisting frame is fixedly connected to the bottom surface of the top plate through a cantilever bridge, three twisting bars are arranged on the inner side wall of the twisting frame, and the diaphragm passes through the gaps of the twisting bars.
[0008] Furthermore, the twisting strip is fixedly connected to the side wall of the twisting frame by countersunk bolts.
[0009] Furthermore, the flatness detection mechanism includes a detection plate at the bottom end of the top plate, a cross bar is rotatably arranged at the bottom end of the detection plate, a forked rod is arranged at the rear end of the cross bar, steel balls are arranged at both ends of the forked rod, the steel balls abut against the side wall of the diaphragm, a rocking rod is arranged at the rear end of the cross bar, and two sensing gratings corresponding to the rocking rod are arranged on the side wall of the detection plate.
[0010] Furthermore, a torsion spring is sleeved on the outer side of the cross bar, one end of the torsion spring is fixedly connected to the outer side wall of the cross bar, and the other end of the torsion spring is fixedly connected to the side wall of the detection plate.
[0011] Furthermore, a square hole is provided at the bottom end of the rocking arm, a magnet sheet is provided in the square hole, and a metal square rod matching the prevention and control is provided at the end of the cross bar.
[0012] Compared with the prior art, the embodiments of the present application have the following beneficial effects:
[0013] Firstly, when the device is in use, the diaphragm is pulled out from the outside of the discharge roller, passed around the pressure roller, and then connected to the winding roller. The diaphragm stops after being pulled a certain distance. At this time, the hydraulic press drives the loading platform and the buffer tile on its top to engage with the pressure roller, and the diaphragm is locked between the pressure roller and the buffer tile. In the process of the torsion motor driving the pressure roller to rotate, the torque detector will calculate the tension of the diaphragm, and the strong rubber band on the outside of the buffer tile prevents the torsion motor from applying too strong pressure to break the diaphragm.
[0014] Secondly, before the stretching test, the diaphragm passes through the middle of the three twisting bars. At this time, the diaphragm will be twisted, and the staff can observe the twisting and rebound performance of the diaphragm with the naked eye. The diaphragm that has completed the stretching test then arrives at the bifurcated rod station, and the steel ball at the end of the bifurcated rod touches the diaphragm. If there are uneven parts on the diaphragm, the crossbar and the rocking arm on its side wall will twist, and the tip of the rocking arm will touch the sensing grating, thereby detecting whether the diaphragm can return to a flat state after bending and stretching. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the front view of the utility model.
[0016] Figure 2 It is a schematic diagram of the buffer tile of the utility model.
[0017] Figure 3 It is a schematic diagram of the side view of the utility model.
[0018] Figure 4 It is a schematic diagram of the diaphragm of the utility model.
[0019] Figure 5 It is a schematic diagram of the fixing pin rod of the utility model.
[0020] Figure 6 It is a schematic diagram of the rocking arm of the utility model.
[0021] Figure 7 It is a schematic diagram of the twisting frame of the utility model.
[0022] Figure 8 It is a schematic diagram of the twisting strip of the utility model.
[0023] Description of reference numerals:
[0024] Base plate 1, shaft seat 101, pressure rod 102, torsion motor 103, torque detector 104, guide rail 2, loading platform 201, hydraulic press 202, buffer pad 3, bending tube 301, bending rod 302, strong rubber band 303, supporting leg 304, top plate 4, twisting frame 5, cantilever bridge 501, twisting bar 502, detection plate 6, stepping motor 7, diaphragm 701, feeding shaft frame 702, winding rod 703, unwinding rod 704, extension shaft 705, clutch cylinder 706, fixing pin rod 707, induction grating 8, cross bar 801, torsion spring 802, forked rod 803, rocking arm 804. DETAILED DESCRIPTION
[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0026] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0027] The utility model provides a low-pressure permeability MBR membrane stretching detection mechanism, such as Figure 1-8As shown, it includes a base plate 1, two shaft seats 101 are arranged at the top of the base plate 1, a pressure rod 102 is rotatably arranged in the middle of the shaft seat 101, and the pressure rod 102 is installed on the output shaft of the torsion motor 103, and a torque detector 104 is also arranged on the output shaft of the torsion motor 103; a top plate 4 is fixedly arranged above the base plate 1, and two groups of feeding shaft frames 702 are arranged at the bottom end of the top plate 4, a winding roller 703 is rotatably arranged in the middle of the feeding shaft frame 702 on the right, and a discharging roller 703 is rotatably arranged in the middle of the feeding shaft frame 702 on the left. 4. The outer side of the discharge roller 704 pulls out the diaphragm 701 and passes around the pressure roller 102, and then is connected to the winding roller 703. The winding roller 703 is installed on the output end of the stepper motor 7. The discharge roller 704 is also provided with a locking mechanism; the left side of the diaphragm 701 is provided with a bending mechanism, and the right side of the diaphragm 701 is provided with a flatness detection mechanism; the outer side of the pressure roller 102 is provided with a snap-fitting shoe, and the snap-fitting shoe includes two guide rails 2 at the top of the base plate 1, and a pressing slider is slidably installed on the guide rail 2, and a loading platform is fixedly provided at the top of the pressing slider 201, two bending rods 302 are arranged at the top of the loading platform 201, and a buffer tile 3 is arranged on the side of the bending rod 302 facing the pressure rod 102, and a bending tube 301 is arranged on the side wall of the buffer tile 3, which is sleeved on the bending rod 302, and an extension piece is arranged on the side wall of the bending tube 301, and the extension piece and the side wall of the bending rod 302 are connected by two strong rubber bands 303, and the loading platform 201 is connected to the output rod of the hydraulic press 202, and the upper and lower end surfaces of the buffer tile 3 are provided with limited particles, and the outer side of the discharge roller 704 is pulled out of the film After the diaphragm 701 passes around the pressure rod 102, it is connected to the winding roller 703. The diaphragm 701 stops after being pulled for a certain distance. The hydraulic press 202 drives the stage 201 and the buffer tile 3 on its top to close on the pressure rod 102. The diaphragm 701 is locked between the pressure rod 102 and the buffer tile 3. During the process of the torsion motor 104 driving the pressure rod 102 to rotate, the torque detector 104 will calculate the tension of the diaphragm 701. The strong rubber band 303 on the outside of the buffer tile 3 prevents the torsion motor 104 from applying too strong pressure to break the diaphragm 701.
[0028] The locking mechanism includes an extension shaft 705 at the end of the discharge rod 704, and a lock hole is set on the extension shaft 705. A clutch cylinder 706 is set at the top of the top plate 4, and a fixed pin 707 is installed at the output end of the clutch cylinder 706. The fixed pin 707 is inserted into the lock hole. After the diaphragm 701 stops after being pulled for a certain distance, the clutch cylinder 706 drives the pin 707 to extend out to lock the extension shaft 705 and the discharge rod 704.
[0029] The flexure mechanism includes a twisting frame 5 below the top plate 4, which is fixedly connected to the bottom surface of the top plate 4 through a cantilever bridge 501. Three twisting bars 502 are arranged on the inner wall of the twisting frame 5. The diaphragm 701 passes through the gaps between the twisting bars 502. The diaphragm 701 passes through the middle of the three twisting bars 502 before the tensile test. At this time, the diaphragm 701 will be twisted, and the staff can observe the twisting and rebound performance of the diaphragm 701 with the naked eye.
[0030] The twisting bar 502 is fixedly connected to the side wall of the twisting frame 5 by countersunk bolts, and the staff can replace the twisting bars 502 of different sizes according to the detection requirements.
[0031] The flatness detection mechanism includes a detection plate 6 at the bottom end of the top plate 4, a cross bar 801 is rotatably set at the bottom end of the detection plate 6, a forked rod 803 is set at the rear end of the cross bar 801, and steel balls are set at both ends of the forked rod 803, which abut against the side wall of the diaphragm 701, a rocking rod 804 is set at the rear end of the cross bar 801, and two sensing gratings 8 corresponding to the rocking rod 804 are set on the side wall of the detection plate 6. The diaphragm 701 after the stretching detection is completed immediately reaches the working station of the forked rod 803, and the steel ball at the end of the forked rod 803 abuts against the diaphragm. If there is an uneven part on the diaphragm 701, the cross bar 801 and the rocking rod 804 on its side wall will twist, and the tip of the rocking rod 804 will touch the sensing grating 8, thereby detecting whether the diaphragm 701 can return to a flat state after bending and stretching.
[0032] The outer side of the cross bar 801 is provided with a torsion spring 802, one end of the torsion spring 802 is fixedly connected to the outer side wall of the cross bar 801, and the other end of the torsion spring 802 is fixedly connected to the side wall of the detection plate 6. The torsion spring 802 can balance the gravity of the forked rod 803 and the steel ball, thereby increasing the accuracy of the detection.
[0033] The bottom end of the swing arm 804 is provided with a square hole, in which a magnet sheet is provided, and the end of the cross bar 801 is provided with a metal square bar that matches the prevention and control. The swing arm 804 can be replaced with different lengths. The longer the length of the swing arm 804 is, the higher the detection accuracy of the swing arm 804 is.
[0034] Working principle: the diaphragm 701 is pulled out from the outside of the discharge roller 704 and then passed over the pressure roller 102 and connected to the winding roller 703. The diaphragm 701 stops after being pulled for a certain distance. The hydraulic press 202 drives the stage 201 and the buffer tile 3 on its top to close on the pressure roller 102, and the diaphragm 701 is locked between the pressure roller 102 and the buffer tile 3. During the process of the torsion motor 104 driving the pressure roller 102 to rotate, the torque detector 104 will calculate the tension of the diaphragm 701. The strong rubber band 303 on the outside of the buffer tile 3 prevents the torsion motor 104 from applying too strong pressure to break the diaphragm 701. After the diaphragm 701 stops after being pulled for a certain distance, the clutch cylinder 706 drives the pin rod 707 to extend out to lock the extension shaft 705 and the discharge roller 704. The diaphragm 701 is pulled out from the middle of the three twisted bars 502 before the tensile test. When it is passed over, the diaphragm 701 will be twisted, and the staff can observe the twisting and rebound performance of the diaphragm 701 with the naked eye. The staff will replace the twisting bars 502 of different sizes according to the detection requirements. The diaphragm 701 that has completed the stretching detection will then reach the work station of the forked rod 803, and the steel ball at the end of the forked rod 803 will hit the diaphragm. If there are uneven parts on the diaphragm 701, the cross bar 801 and the rocking bar 804 on its side wall will twist, and the tip of the rocking bar 804 will touch the sensing grating 8, and then it can be detected whether the diaphragm 701 can return to a flat state after twisting and stretching. The torsion spring 802 can balance the gravity of the forked rod 803 and the steel ball, thereby increasing the detection accuracy. The rocking bar 804 can be replaced with different lengths. The longer the length of the rocking bar 804 is, the higher the detection accuracy of the rocking bar 804 is.
[0035] It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the utility model is not limited by the described action sequence, because according to the utility model, some steps may be performed in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the utility model.
[0036] In the several embodiments provided in the present application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely schematic, such as the division of the above-mentioned units. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.
[0037] The units described above as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0038] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. A low-pressure permeability MBR membrane stretching detection mechanism, characterized in that: It comprises a base plate (1), the top of the base plate (1) is provided with two shaft seats (101), a pressure rod (102) is rotatably provided in the middle of the shaft seat (101), the pressure rod (102) is mounted on the output shaft of a torsion motor (103), and a torque detector (104) is also provided on the output shaft of the torsion motor (103); A top plate (4) is fixedly arranged above the base plate (1), and two groups of feeding shaft frames (702) are arranged at the bottom end of the top plate (4), a winding roller (703) is rotatably arranged in the middle of the right feeding shaft frame (702), and a discharge roller (704) is rotatably arranged in the middle of the left feeding shaft frame (702), and the outer side of the discharge roller (704) pulls out the diaphragm (701) and bypasses the pressure roller (102) and then connects to the winding roller (703), and the winding roller (703) is installed on the output end of the stepping motor (7), and the discharge roller (704) is also provided with a locking mechanism; A zigzag mechanism is provided on the left side of the diaphragm (701), and a flatness detection mechanism is provided on the right side of the diaphragm (701); The outer side of the pressure rod (102) is provided with a locking shoe, and the locking shoe comprises two guide rails (2) at the top of the base plate (1), a locking slider is slidably mounted on the guide rails (2), a loading platform (201) is fixedly arranged at the top of the locking slider, two bending rods (302) are arranged at the top of the loading platform (201), a buffer shoe (3) is arranged on the side of the bending rod (302) facing the pressure rod (102), a bending tube (301) sleeved on the bending rod (302) is arranged on the side wall of the buffer shoe (3), an extension piece is arranged on the side wall of the bending tube (301), and the extension piece and the side wall of the bending rod (302) are connected by two strong rubber bands (303), the loading platform (201) is connected to the output rod of the hydraulic press (202), and limiting particles are arranged on the upper and lower end surfaces of the buffer shoe (3).
2. A low-pressure permeability MBR membrane stretching detection mechanism according to claim 1, characterized in that: The locking mechanism comprises an extension shaft (705) at the end of the discharge rod (704), a locking hole being provided on the extension shaft (705), a clutch cylinder (706) being provided at the top end of the top plate (4), a fixing pin (707) being installed at the output end of the clutch cylinder (706), and the fixing pin (707) being inserted into the locking hole.
3. A low-pressure permeability MBR membrane stretching detection mechanism according to claim 1, characterized in that: The zigzag mechanism comprises a twisting frame (5) below the top plate (4), the twisting frame (5) being fixedly connected to the bottom surface of the top plate (4) via a cantilever bridge (501), three twisting bars (502) being arranged on the inner side wall of the twisting frame (5), and the diaphragm (701) passing through the gaps between the twisting bars (502).
4. A low-pressure permeability MBR membrane stretching detection mechanism according to claim 3, characterized in that: The twisting strip (502) is fixedly connected to the side wall of the twisting frame (5) via countersunk bolts.
5. A low-pressure permeability MBR membrane stretching detection mechanism according to claim 1, characterized in that: The flatness detection mechanism comprises a detection plate (6) at the bottom end of the top plate (4); a crossbar (801) is rotatably provided at the bottom end of the detection plate (6); a bifurcated rod (803) is provided at the rear end of the crossbar (801); both ends of the bifurcated rod (803) are provided with steel balls, and the steel balls abut against the side wall of the diaphragm (701); a rocking rod (804) is provided at the rear end of the crossbar (801); and two sensing gratings (8) corresponding to the rocking rod (804) are provided on the side wall of the detection plate (6).
6. A low-pressure permeability MBR membrane stretching detection mechanism according to claim 5, characterized in that: A torsion spring (802) is sleeved on the outer side of the cross bar (801); one end of the torsion spring (802) is fixedly connected to the outer side wall of the cross bar (801); and the other end of the torsion spring (802) is fixedly connected to the side wall of the detection plate (6).
7. A low-pressure permeability MBR membrane stretching detection mechanism according to claim 5, characterized in that: The bottom end of the rocking bar (804) is provided with a square hole, in which a magnet sheet is provided, and the end of the cross bar (801) is provided with a metal square bar that matches the prevention and control.