Sealing performance detection equipment for injection molding barrel production

By designing an automated pick-and-place transfer and sealing detection mechanism, the problems of small operating space and poor intelligent effect of existing sealing detection devices used in injection molding barrel production have been solved, realizing automated pick-and-place and efficient sealing detection of injection molding barrels.

CN224081135UActive Publication Date: 2026-04-03JIANGXI PLASTIC RES TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing sealing testing devices for injection molded barrel production have limited operating space, are inconvenient to handle, and lack intelligent functionality.

Method used

An inspection device was designed, which includes a pick-and-place transfer mechanism and a sealing detection mechanism. It uses an infrared transmitter and receiver in conjunction with a drive motor and an electric push rod to realize the automatic transportation and inspection of injection molded barrels. Combined with a differential pressure tester and a distance sensor, the intelligent inspection effect is improved.

Benefits of technology

It has enabled automated handling and efficient sealing testing of injection molding barrels, reducing handling time and improving the level of intelligence in testing.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224081135U_ABST
Patent Text Reader

Abstract

The utility model discloses sealing performance detection equipment for injection molding barrel production. The sealing performance detection equipment comprises a bottom plate, a controller, a pick-and-place transfer mechanism, a supporting mechanism and a sealing performance detection mechanism, wherein the controller is mounted on the bottom plate; the pick-and-place transfer mechanism, the supporting mechanism and the sealing performance detection mechanism are arranged on the bottom plate. Through cooperation of the first electric push rod, the first connecting slide rod, the supporting top plate and the first distance sensor, the supporting top plate abuts against the rotating disc, so that the stable supporting force of the rotating disc is increased, and the rotating disc is prevented from being broken in the detection process.
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Description

Technical Field

[0001] This utility model belongs to the field of injection molding barrel production technology, and in particular relates to a sealing performance testing device for injection molding barrel production. Background Technology

[0002] During the production of injection molded barrels, it is necessary to test the sealing performance of the barrel to avoid defects and leaks. During the testing, a testing device is required.

[0003] Utility model patent CN218180237U discloses a sealing performance testing device for injection molded barrel production, including a base plate, a bottom box, and a differential pressure tester. The bottom box is installed on the top of the base plate, and a door is installed on the front of the bottom box. A sliding frame is installed on the top of the bottom box, and a top plate is installed on the top of the sliding frame. A metal test barrel is installed at the bottom inside the sliding frame. A differential pressure tester is installed on one side of the top of the top plate. An air nozzle is installed at the bottom of the differential pressure tester through a hose. An outer frame is installed on the top of the bottom box, and a welding seat is installed on the top of the outer frame. A lifting lug is installed on the top of the welding seat. This device has a small operating space, which makes it inconvenient to pick up and put down the injection molded barrel, increasing the time required for picking up and putting down the injection molded barrel. Furthermore, it is inconvenient to remove the injection molded barrel after testing, and the intelligent effect of the testing method is not good. Therefore, a sealing performance testing device for injection molded barrel production is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a sealing performance testing device for injection molded barrel production, so as to solve the problems mentioned in the background art.

[0005] A sealing performance testing device for injection molded barrel production includes a base plate, a controller mounted on the base plate, a pick-and-place transfer mechanism on the base plate, a support mechanism on the base plate, and a sealing performance testing mechanism on the base plate. The pick-and-place transfer mechanism includes a reinforcing frame, a drive motor, a rotating shaft, a rotating disk, an infrared emitter, and a test barrel. The reinforcing frame is fixedly connected to the base plate, and the drive motor is fixedly mounted on the reinforcing frame. The output shaft of the drive motor is connected to the rotating shaft, and the rotating shaft is connected to the rotating disk. Two infrared emitters are mounted on the rotating disk, and two test barrels are fixedly connected to the rotating disk. The sealing performance testing mechanism includes a reinforcing support frame, an infrared receiver, a second electric push rod, a second connecting slide rod, a testing plate, a differential pressure tester, a connecting pipe, and a second distance sensor. The reinforcing support frame is fixedly connected to the base plate, and the infrared receiver is mounted on the reinforcing support frame. The infrared receiver cooperates with the infrared emitter. The sealing detection mechanism includes a reinforced support frame, an infrared receiver, a second electric push rod, a second connecting slide rod, a detection plate, a differential pressure tester, a connecting pipe, and a second distance sensor. A second electric push rod is fixedly connected to the base plate, and an infrared receiver is installed on the reinforced support frame. The infrared receiver cooperates with an infrared transmitter. A second electric push rod is fixedly installed on the reinforced support frame, and a second connecting slide rod is connected to the bottom of the second electric push rod. A detection plate is connected to the bottom of the second connecting slide rod. A differential pressure tester is fixedly installed on the reinforced support frame, and a connecting pipe connects the differential pressure tester to the detection plate. A second distance sensor is installed on the detection plate.

[0006] Furthermore, a timer is set on the controller.

[0007] Furthermore, a start button is provided on the controller.

[0008] Furthermore, a mounting bracket is fixedly connected to the base plate.

[0009] Furthermore, anti-slip pads are provided on the supporting top plate.

[0010] The beneficial effects of this utility model are:

[0011] 1. This utility model utilizes the cooperation between the first electric push rod, the first connecting slide rod, the supporting top plate, and the first distance sensor to ensure that the supporting top plate abuts against the rotating disk, thereby increasing the stable support force of the rotating disk and preventing the rotating disk from breaking during the detection process.

[0012] 2. This utility model achieves automatic transport of injection molding barrels to designated testing positions through the cooperation of a drive motor, rotating shaft, rotating disk, infrared transmitter, test barrel, and infrared receiver. At the same time, it simplifies the operation of picking up and placing injection molding barrels, thereby reducing the time required for picking up and placing injection molding barrels.

[0013] 3. This utility model achieves automatic detection of injection molding barrels through the cooperation of the second electric push rod, the second connecting slide rod, the detection plate, the differential pressure tester, the connecting pipe, and the second distance sensor, and records the detection time of the injection molding barrel, thereby improving the intelligent detection effect. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the sealing performance testing equipment for injection molded barrel production according to this utility model;

[0015] Figure 2 This is a side view of the three-dimensional structure of the base plate;

[0016] Figure 3 A first side view of the three-dimensional structure supporting the top plate;

[0017] Figure 4 A schematic diagram of the second side view of the three-dimensional structure supporting the top plate;

[0018] Figure 5 A side-view three-dimensional structural diagram of the reinforced support frame;

[0019] Figure 6 A cross-sectional three-dimensional structural diagram of the reinforcement support frame.

[0020] In the diagram, 1-base plate, 2-controller, 3-placement and fixing frame, 4-picking and transferring mechanism, 41-reinforcement frame, 42-drive motor, 43-rotating shaft, 44-rotating disk, 45-infrared transmitter, 46-test barrel, 5-support mechanism, 51-telescopic rod, 52-first electric push rod, 53-first connecting slide rod, 54-supporting top plate, 55-first distance sensor, 6-sealing detection mechanism, 61-reinforcement support frame, 62-infrared receiver, 63-second electric push rod, 64-second connecting slide rod, 65-detection plate, 66-differential pressure tester, 67-connecting pipe, 68-second distance sensor. Detailed Implementation

[0021] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0022] like Figures 1 to 6The sealing performance testing equipment for injection molded barrel production shown in this utility model includes a base plate 1, a controller 2 installed on the base plate 1, a pick-and-place transfer mechanism 4 provided on the base plate 1, a support mechanism 5 provided on the base plate 1, and a sealing performance testing mechanism 6 provided on the base plate 1.

[0023] A timer is set on controller 2.

[0024] A start button is provided on controller 2.

[0025] A mounting bracket 3 is fixedly connected to the base plate 1.

[0026] The pick-and-place transfer mechanism 4 includes a reinforcing frame 41, a drive motor 42, a rotating shaft 43, a rotating disk 44, an infrared emitter 45, and a test barrel 46. The reinforcing frame 41 is fixedly connected to the base plate 1. The drive motor 42 is fixedly installed on the reinforcing frame 41. The rotating shaft 43 is connected to the output shaft of the drive motor 42. The rotating disk 44 is connected to the rotating shaft 43. Two infrared emitters 45 are installed on the rotating disk 44. Two test barrels 46 are fixedly connected to the rotating disk 44. The test barrels 46 are used to carry the injection molding barrels.

[0027] The support mechanism 5 includes a telescopic rod 51, a first electric push rod 52, a first connecting slide rod 53, a support top plate 54, and a first distance sensor 55. Two telescopic rods 51 are fixedly connected to the base plate 1. Multiple first electric push rods 52 are fixedly installed on the base plate 1. The first electric push rods 52 are connected to the telescopic rods of the first electric push rods 52. The support top plate 54 is connected between the top ends of the multiple first connecting slide rods 53. The support top plate 54 is used to support the rotating disk 44. The first distance sensor 55 is installed on the support top plate 54.

[0028] The sealing performance testing mechanism 6 includes a reinforcing support frame 61, an infrared receiver 62, a second electric push rod 63, a second connecting slide rod 64, a detection plate 65, a differential pressure tester 66, a connecting pipe 67, and a second distance sensor 68. The reinforcing support frame 61 is fixedly connected to the base plate 1. The infrared receiver 62 is installed on the reinforcing support frame 61 and cooperates with the infrared transmitter 45. The second electric push rod 63 is fixedly installed on the reinforcing support frame 61. The bottom end of the telescopic rod of the second electric push rod 63 is connected to the second connecting slide rod 64. The bottom end of the second connecting slide rod 64 is connected to the detection plate 65. The differential pressure tester 66 is fixedly installed on the reinforcing support frame 61. The differential pressure tester 66 is used to test the sealing performance of the injection molding barrel. A connecting pipe 67 connects the differential pressure tester 66 and the detection plate 65. The second distance sensor 68 is installed on the detection plate 65.

[0029] Anti-slip pads are provided on the top support plate 54.

[0030] The working principle of this utility model is as follows: the first distance sensor is provided with a first threshold and a second threshold, and the value of the first threshold is greater than the value of the second threshold.

[0031] The second distance sensor is equipped with a first threshold and a second threshold, wherein the value of the first threshold is greater than the value of the second threshold.

[0032] After sealing the injection molding barrel, it is placed into the test barrel. The start button is then pressed, controlling the drive motor to rotate the shaft, rotating disk, infrared transmitter, and test barrel. When the infrared transmitter aligns with the infrared receiver, the receiver receives the signal, stopping the drive motor. Simultaneously, the first electric push rod raises the first connecting slide rod, support plate, and first distance sensor, extending the telescopic rod. When the distance between the first distance sensor and the base plate reaches a preset first threshold, the first electric push rod stops, and the second electric push rod starts. At this point, the support plate presses against the rotating disk, increasing its stability and preventing the rotating disk from... If a break occurs during the testing process, the second electric push rod will cause the second connecting slide rod, the detection plate, and the second distance sensor to descend. When the distance between the second distance sensor and the reinforcing support frame reaches the first preset threshold of the second distance sensor, the second electric push rod will stop working. At the same time, the differential pressure tester will be controlled to work. The detection plate will seal the test barrel. The differential pressure tester will generate suction, and the gas inside the test barrel will be slowly extracted, creating a negative pressure inside the test barrel. When the sealing performance of the injection molding barrel is poor, the gas will be extracted at a faster rate. However, when the injection molding barrel is completely sealed, the gas inside the test barrel will not be extracted after the gas inside the barrel is extracted. Therefore, the sealing performance of the injection molding barrel can be measured. At this time, the timer will count the testing time, thereby saving the time required for testing the injection molding barrel.

[0033] After the injection barrel test is completed, the second electric push rod drives the second connecting slide rod, the detection plate, and the second distance sensor to rise. When the distance between the second distance sensor and the reinforcing support frame reaches the second threshold preset by the second distance sensor, the second electric push rod is stopped. At the same time, the first electric push rod is controlled to drive the first connecting slide rod, the support top plate, and the first distance sensor to descend, and the telescopic rod is shortened. When the distance between the first distance sensor and the bottom plate reaches the second threshold preset by the first distance sensor, the first electric push rod is stopped. At the same time, the drive motor is controlled to drive the rotating shaft, the rotating disk, the infrared emitter, and the test barrel to rotate in the opposite direction to reset. Then, the injection barrel in the test barrel can be removed. If you want to test again, repeat the above operation.

[0034] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A sealing performance testing device for injection molded barrel production, characterized in that: The sealing performance testing equipment for injection molded barrel production includes a base plate, a controller mounted on the base plate, a pick-and-place transfer mechanism on the base plate, a support mechanism on the base plate, and a sealing performance testing mechanism on the base plate. The pick-and-place transfer mechanism includes a reinforcing frame, a drive motor, a rotating shaft, a rotating disk, infrared emitters, and test barrels. The reinforcing frame is fixedly connected to the base plate, and the drive motor is fixedly mounted on the reinforcing frame. A rotating shaft is connected to the output shaft of the drive motor, and a rotating disk is connected to the rotating shaft. Two infrared emitters are mounted on the rotating disk, and two test barrels are fixedly connected to the rotating disk. The sealing performance testing mechanism includes a reinforcing frame... The system includes a support frame, an infrared receiver, a second electric push rod, a second connecting slide rod, a detection plate, a differential pressure tester, a connecting pipe, and a second distance sensor. A reinforced support frame is fixedly connected to the base plate. An infrared receiver is installed on the reinforced support frame, and the infrared receiver cooperates with an infrared transmitter. A second electric push rod is fixedly installed on the reinforced support frame. The bottom end of the telescopic rod of the second electric push rod is connected to a second connecting slide rod. The bottom end of the second connecting slide rod is connected to a detection plate. A differential pressure tester is fixedly installed on the reinforced support frame. A connecting pipe connects the differential pressure tester and the detection plate. A second distance sensor is installed on the detection plate.

2. The sealing performance testing equipment for injection molded barrel production according to claim 1, characterized in that: A timer is set on the controller.

3. The sealing performance testing equipment for injection molded barrel production according to claim 1, characterized in that: The controller has a start button.

4. The sealing performance testing equipment for injection molded barrel production according to claim 1, characterized in that: A mounting bracket is fixedly connected to the base plate.

5. The sealing performance testing equipment for injection molded barrel production according to claim 1, characterized in that: Anti-slip pads are provided on the top support plate.

Citation Information

Patent Citations

  • Sealing performance detection device for injection molding barrel production

    CN218180237U