Axis positioning and rotating device for visual inspection of multi-connecting-rod type bevel gear

By designing the axis positioning and rotation device for visual inspection of multi-link helical gears, the problem of low detection efficiency of manual gears is solved, and the adaptive positioning and rotation of the axis of the helical gears is realized, meeting the surrounding shooting needs of visual inspection, and improving detection efficiency and accuracy.

CN222671703UActive Publication Date: 2025-03-25SUZHOU JIYIBI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421090628.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-03-25
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

During the gear detection process, due to the cylindrical characteristics of the gear, manual operation is required to observe around the gear, resulting in low detection efficiency and difficult to achieve all-round visual inspection of the gear.

Method used

A multi-link helical gear axis positioning and rotation device for visual inspection is designed. Through the combination of positioning blocks, servo motors and gears, the adaptive positioning and rotation of the helical gear axis is realized to ensure that the visual detection component can surround the helical tooth surface of the photographing gear.

Benefits of technology

The axis positioning of helical gears of different diameters is achieved to ensure that the axis of the helical gear remains unmoved, meet the surrounding shooting needs of the visual inspection components for the helical gear, and improve detection efficiency and accuracy.

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Abstract

The utility model relates to an axis positioning and rotating device for visual inspection of a multi-connecting-rod type bevel gear. A base, a fixing frame, a positioning disc, a visual inspection assembly, a positioning main shaft, four positioning blocks, a second servo motor, a first servo motor and a bevel gear serve as a main body. A driving gear set matched with the first servo motor for driving is arranged at the front end of the first servo motor, and the driving gear set is meshed with the driven gear ring; a driven connecting frame is arranged on the positioning main shaft, and the positioning main shaft is fixedly connected to the middle of the positioning disc; the positioning block is provided with a guide slope, a limiting block and a driven connecting rod, the limiting block is fixed to the bottom of the positioning block, and the limiting block slides in the guide groove in a matched mode; the four positioning blocks are driven by the limiting blocks to expand and move towards the periphery to position the axis of the bevel gear, the bevel gears with different diameters can be positioned, the application range is wide, the driving gear set and the driven gear ring can be matched to adjust the rotating angle of the positioning disc in a stepless mode, the axis of the bevel gear is fixed, and use is convenient and fast.
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Description

Technical Field

[0001] The utility model relates to the technical field of clamps, in particular to an axis positioning and rotating device for visual detection of multi-link type helical gears. Background Art

[0002] A field survey of gear production and processing factories found that common surface defects of gears before leaving the factory include bumps and grinding burns. Bumps are usually caused by collisions between gears and surrounding objects or between gears during transportation.

[0003] Therefore, when inspecting the helical gears, due to the cylindrical characteristics of the gears themselves, the human eye needs to walk around the gears and observe them while walking to achieve all-round observation of the gears, which wastes manpower.

[0004] Therefore, it is necessary to design a helical gear fixture based on visual inspection, which can adapt to different gear diameters to complete centering. When the visual inspection component takes a surround shot of the helical tooth surface of the helical gear, the axis of the helical gear remains stationary, thereby meeting the inspection requirements. Utility Model Content

[0005] In order to solve the above problems, the utility model provides an axis positioning and rotating device for visual inspection of multi-link helical gears.

[0006] The technical solution adopted by the utility model to solve its technical problems is: an axis positioning and rotating device for visual inspection of multi-link helical gears, with a base, a fixing frame, a positioning plate, a visual inspection component, a positioning spindle, four positioning blocks, a second servo motor, a first servo motor and a helical gear as the main body; the fixing frame is provided with a plurality of fixing feet evenly arranged in a ring shape, and the fixing frame is in a circular ring shape, the fixing frame is mounted on the base through the fixing feet, and the visual inspection component is mounted on the side of the base; the positioning plate is a double-layer structure, and the middle of the positioning plate is hollowed out; the positioning plate is provided with a driven gear ring and four guide grooves, and the driven gear ring is sleeved on the fixing plate The first servo motor is provided with a driving gear set matched with the first servo motor at the front end, and the driving gear set is meshed with the driven gear ring; the positioning spindle is provided with a driven connecting frame, and the positioning spindle is fixedly connected to the middle of the positioning disk; the positioning block is provided with a guide slope, a limit block and a driven connecting rod, the limit block is fixed to the bottom of the positioning block, and the limit block slides in the guide groove, and the driven connecting rod is connected between the driven connecting frame and the limit block; the first hinge shaft and the second hinge shaft are provided at both ends of the second servo motor, and the second servo motor is connected to the driven connecting frame and the lower layer of the positioning disk through the first hinge shaft and the second hinge shaft.

[0007] Preferably, a positioning column is provided in the middle of the positioning plate, and the positioning plate is supported into a double-layer hollow shape by the positioning column.

[0008] Preferably, the driven gear ring is fixedly connected to the bottom of the positioning plate, the four guide grooves are located on the upper layer of the positioning plate, and the four guide grooves are evenly arranged in a ring shape on the positioning plate.

[0009] Preferably, the driving gear set and the driven gear ring are meshed with a worm gear, so that the driving gear set and the driven gear ring can cooperate and self-lock.

[0010] Preferably, the rotation of the first servo motor drives the driving gear set to move, and the driving gear set and the driven gear ring can cooperate to steplessly adjust the rotation angle.

[0011] Preferably, movable pins are provided at both ends of the driven connecting rod, and the driven connecting rod is connected between the driven connecting frame and the limit block through the movable pins.

[0012] Preferably, the guide slope is in a quarter cone shape, and the guide slope can be formed into a cone shape after the four positioning blocks are gathered together.

[0013] Preferably, the driven connecting frame is sleeved on the positioning main shaft and can rotate.

[0014] The beneficial effects of the utility model are as follows: the four positioning blocks are driven by the limit blocks to expand and move in all directions to complete the positioning of the helical gear axis, and helical gears of different diameters can be positioned, with a wide range of applications. The active gear set and the driven gear ring can cooperate with the stepless adjustment of the positioning plate rotation angle, and the helical gear axis does not move, thereby satisfying the visual detection component to perform surround shooting of the helical tooth surface of the helical gear. The design is ingenious and the use is convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a stereoscopic diagram of the axis positioning and rotation device for visual inspection of multi-link helical gears.

[0016] Figure 2 It is a stereoscopic diagram of the axis positioning and rotation device for visual inspection of multi-link helical gears without the positioning plate and the visual inspection component.

[0017] Figure 3 for Figure 2 A partial enlarged view of point A in the middle.

[0018] Figure 4 The isometric drawing of the axis positioning and rotation device for visual inspection of multi-link helical gears after removing the positioning plate and the base.

[0019] In the figure: 1. base, 12. fixed foot, 13. fixed frame; 2. positioning plate, 21. guide groove, 22. positioning column; 3. visual inspection component; 4. driven connecting frame, 41. positioning spindle; 5. positioning block, 51. guide slope, 52. limit block; 6. No. 2 servo motor, 61. No. 2 hinge shaft, 62. No. 1 hinge shaft; 7. driven connecting rod, 71. movable pin shaft; 8. No. 1 servo motor, 81. driving gear set; 9. driven gear ring; 101. bevel gear. DETAILED DESCRIPTION

[0020] In order to make the technical solution of the present invention clearer, the present invention is further explained below in conjunction with the specific embodiments of the drawings; it should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to directions in the drawings, and the words "inside" and "outside" refer to directions toward or away from the geometric center of a specific component, respectively.

[0021] like Figure 1-4 As shown, the utility model discloses a multi-link type helical gear visual inspection axis positioning and rotation device, which is mainly composed of a base 1, a fixing frame 13, a positioning plate 2, a visual inspection component 3, a positioning spindle 41, four positioning blocks 5, a second servo motor 6, a first servo motor 8 and a helical gear 101; the fixing frame 13 is provided with a plurality of fixing feet 12 evenly arranged in a ring shape, and the fixing frame 13 is in a circular ring shape, the fixing frame 13 is mounted on the base 1 through the fixing feet 12, and the visual inspection component 3 is mounted on the side of the base 1; the positioning plate 2 is a double-layer structure, and the middle of the positioning plate 2 is hollow; the positioning plate 2 is provided with a driven gear ring 9 and four guide grooves 21, and the driven gear ring 9 is sleeved on the fixing frame 13 and can rotate; The front end of the No. 1 servo motor 8 is provided with a driving gear set 81 that matches the drive of the No. 1 servo motor 8, and the driving gear set 81 is meshed with the driven gear ring 9; the positioning main shaft 41 is provided with a driven connecting frame 4, and the positioning main shaft 41 is fixedly connected to the middle of the positioning disk 2; the positioning block 5 is provided with a guide slope 51, a limit block 52 and a driven connecting rod 7, the limit block 52 is fixed at the bottom of the positioning block 5, and the limit block 52 slides in the guide groove 21, and the driven connecting rod 7 is connected between the driven connecting frame 4 and the limit block 52; the two ends of the No. 2 servo motor 6 are respectively provided with a No. 1 hinge shaft 62 and a No. 2 hinge shaft 61, and the No. 2 servo motor 6 is connected to the driven connecting frame 4 and the lower layer of the positioning disk 2 through the No. 1 hinge shaft 62 and the No. 2 hinge shaft 61.

[0022] In this embodiment, a positioning column 22 is provided in the middle of the positioning plate 2, and the positioning plate 2 is supported into a double-layer hollow shape by the positioning column 22.

[0023] In this embodiment, the driven gear ring 9 is fixedly connected to the bottom of the positioning plate 2 , and the four guide grooves 21 are located on the upper layer of the positioning plate 2 , and the four guide grooves 21 are evenly arranged in a ring shape on the positioning plate 2 .

[0024] In this embodiment, the driving gear set 81 and the driven gear ring 9 are meshed with a worm gear, so that the driving gear set 81 and the driven gear ring 9 can cooperate and self-lock.

[0025] In this embodiment, the rotation of the first servo motor 8 drives the driving gear set 81 to move, and the driving gear set 81 and the driven gear ring 9 can cooperate to steplessly adjust the rotation angle.

[0026] In this embodiment, movable pins 71 are provided at both ends of the driven connecting rod 7 , and the driven connecting rod 7 is connected between the driven connecting frame 4 and the limit block 52 through the movable pins 71 .

[0027] In this embodiment, the guide slope 51 is in a quarter cone shape, and the guide slope 51 can be formed into a cone shape after the four positioning blocks 5 are gathered together.

[0028] In this embodiment, the driven connecting frame 4 is sleeved on the positioning main shaft 41 and can rotate.

[0029] When in use, first place the bevel gear 101 to be tested on the positioning block 5, then start the No. 2 servo motor 6. At this moment, the No. 2 servo motor 6 drives the driven connecting frame 4 to rotate on the positioning spindle 41, and at the same time, the driven connecting frame 4 drives the limit block 52 to slide in the guide groove 21 of the positioning disk 2 through the driven connecting rod 7.

[0030] Furthermore, the four positioning blocks 5 are expanded and moved in all directions under the drive of the limiting blocks 52 , so that the four positioning blocks 5 are fitted to the inner wall of the helical gear 101 ; that is, at this moment, the axis of the helical gear 101 is positioned.

[0031] Furthermore, the first servo motor 8 rotates to drive the driving gear set 81 to move, and the driving gear set 81 and the driven gear ring 9 can cooperate to steplessly adjust the rotation angle of the positioning plate 2, thereby satisfying the visual detection component 3 to perform surround shooting of the helical tooth surface of the helical gear 101.

[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An axis positioning and rotation device for visual inspection of multi-link helical gears, characterized by: The main body is composed of a base, a fixing frame, a positioning plate, a visual inspection component, a positioning spindle, four positioning blocks, a No. 2 servo motor, a No. 1 servo motor and a bevel gear; the fixing frame is provided with a plurality of fixing feet evenly arranged in a ring shape, and the fixing frame is in a circular ring shape, the fixing frame is mounted on the base through the fixing feet, and the visual inspection component is mounted on the side of the base; the positioning plate is a double-layer structure, and the middle of the positioning plate is hollow; the positioning plate is provided with a driven gear ring and four guide grooves, the driven gear ring is sleeved on the fixing frame and can rotate; the front end of the No. 1 servo motor is provided with a matching A driving gear set driven by the No. 1 servo motor meshes with the driven gear ring; a driven connecting frame is provided on the positioning main shaft, and the positioning main shaft is fixedly connected to the middle of the positioning disk; a guide slope, a limit block and a driven connecting rod are provided on the positioning block, the limit block is fixed to the bottom of the positioning block, and the limit block slides in the guide groove, and the driven connecting rod is connected between the driven connecting frame and the limit block; a No. 1 hinge shaft and a No. 2 hinge shaft are provided at both ends of the No. 2 servo motor, and the No. 2 servo motor is connected to the driven connecting frame and the lower layer of the positioning disk through the No. 1 hinge shaft and the No. 2 hinge shaft.

2. The axis positioning and rotation device for visual inspection of multi-link helical gears according to claim 1, characterized in that: A positioning column is arranged in the middle of the positioning plate, and the positioning plate is supported into a double-layer hollow shape by the positioning column.

3. The axis positioning and rotation device for visual inspection of multi-link helical gears according to claim 1, characterized in that: The driven gear ring is fixedly connected to the bottom of the positioning plate, and the four guide grooves are located on the upper layer of the positioning plate, and the four guide grooves are evenly arranged on the positioning plate in a ring shape.

4. The axis positioning and rotation device for visual inspection of multi-link helical gears according to claim 1, characterized in that: The driving gear set and the driven gear ring are meshed with a worm gear, so that the driving gear set and the driven gear ring can cooperate and self-lock.

5. The axis positioning and rotation device for visual inspection of multi-link helical gears according to claim 1, characterized in that: The rotation of the first servo motor drives the driving gear set to move, and the driving gear set and the driven gear ring can cooperate to steplessly adjust the rotation angle.

6. The axis positioning and rotating device for visual inspection of multi-link helical gears according to claim 1, characterized in that: Movable pins are arranged at both ends of the driven connecting rod, and the driven connecting rod is connected between the driven connecting frame and the limit block through the movable pins.

7. The axis positioning and rotation device for visual inspection of multi-link helical gears according to claim 1, characterized in that: The guide slope is in a quarter cone shape, and the guide slope can be formed into a cone shape after the four positioning blocks are gathered together.

8. The axis positioning and rotating device for visual inspection of multi-link helical gears according to claim 1, characterized in that: The driven connecting frame is sleeved on the positioning main shaft and can rotate.