Magnetic powder flaw detection device capable of automatically detecting on I-shaped steel frame

By introducing adjustment structures and cleaning structures into the magnetic powder flaw detection detection device, the problem that existing devices cannot adjust the distance of traveling rollers according to the thickness of the steel is solved, and a wider range of application and more efficient detection efficiency are achieved.

CN222671739UActive Publication Date: 2025-03-25DALIAN HAIAN SHIP & OCEAN ENG TECH SERVICE CO LTD
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Patent Information

Application Number
CN202420681343.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2025-03-25
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

When the existing magnetic powder flaw detection detection device is detected on an I-shaped steel frame, it is impossible to adjust the distance of the traveling roller according to the thickness of the steel, resulting in limited detection environment and limited application scope.

Method used

A magnetic powder flaw detection device including a chassis, a driving motor, a traveling roller, a magnetic powder flaw detector and an adjustment structure is designed. By providing an adjustment structure, including a bidirectional screw and a slider, the distance between the two sets of travel rollers can be manually adjusted, and the steel surface can be cleaned using a cleaning structure during the detection process.

Benefits of technology

The independent inspection on the I-shaped steel frame is realized, the adjustment structure improves the scope of application of the traveling roller, the cleaning structure ensures the cleaning of the detection area, and improves the detection efficiency and accuracy.

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Abstract

The utility model discloses a magnetic powder flaw detection device capable of autonomously detecting on an I-shaped steel frame, which comprises a case, driving motors are arranged at the front end and the rear end of the lower end of the case, traveling rollers are arranged at the lower output ends of the driving motors, a placing frame is arranged on one side of the case, and a magnetic powder flaw detector is arranged at the upper end of the placing frame. An adjusting structure is arranged in the machine box and comprises a two-way lead screw, sliding blocks are installed at the front end and the rear end of the outer wall of the two-way lead screw, connecting rods are fixedly connected to the lower ends of the sliding blocks, a connecting plate is installed at the upper end of the driving motor, and the connecting plate is fixedly connected with the connecting rods. According to the magnetic powder flaw detection device capable of automatically detecting on the I-shaped steel frame, I-shaped steel of different sizes can be quickly and automatically detected, the application range is widened, and meanwhile the detection efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of magnetic particle flaw detection, in particular to a magnetic particle flaw detection device which can detect independently on an I-beam frame. Background Art

[0002] I-beam is a common structural steel material, which is often used in engineering. In order to inspect the quality of I-beam, magnetic particle inspection can be used. Magnetic particle inspection is a commonly used non-destructive testing method, which is used to detect defects on the surface or near the surface of materials, such as cracks, inclusions, etc.

[0003] When performing magnetic particle inspection on the upper end surface of an I-beam frame, the existing traveling rollers are fixed. When moving on the surface of the I-beam, the distance between the two sets of traveling rollers cannot be adjusted according to the thickness of the I-beam, and the use environment is relatively limited. Utility Model Content

[0004] The main purpose of the utility model is to provide a magnetic particle flaw detection device which can be used for autonomous detection on an I-beam frame, and can effectively solve the technical problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A magnetic particle flaw detection device capable of autonomous detection on an I-beam frame comprises a chassis, and a driving motor is installed at the front and rear ends of the lower end of the chassis, a traveling roller is installed at the lower output end of the driving motor, a placement rack is installed at one side of the chassis, and a magnetic particle flaw detector is installed at the upper end of the placement rack, an adjustment structure is arranged inside the chassis, and the adjustment structure comprises a bidirectional lead screw, sliders are installed at the front and rear ends of the outer wall of the bidirectional lead screw, and a connecting rod is fixedly connected to the lower end of the slider, and a connecting plate is installed at the upper end of the driving motor, and the connecting plate is fixedly connected to the connecting rod.

[0007] As a further solution of the utility model, stabilizing frames are fixedly installed on both sides of the middle part of the lower end surface of the chassis, and supporting rollers are rotatably installed inside the stabilizing frames.

[0008] As a further solution of the utility model, a cleaning structure is provided on one side of the chassis, and the cleaning structure includes a bracket, and an adjusting screw is installed inside the bracket, and a stabilizing plate is rotatably installed at the lower end of the adjusting screw, and a cleaning brush is provided at the lower end of the stabilizing plate.

[0009] As a further solution of the utility model, a slide groove is provided at the front end of the stabilizing plate, and the cleaning brush is located inside the slide groove.

[0010] As a further solution of the utility model, a mounting screw is installed with an internal thread on one side of the placement rack, and one end of the mounting screw is rotatably connected to a C-shaped plate, and a rectangular reserved groove is opened in the middle of the placement rack.

[0011] As a further solution of the utility model, an anti-slip pad is installed on the inner wall of one side of the placement rack close to the bracket.

[0012] As a further solution of the utility model, a telescopic rod is installed on the inner wall of the upper end of the bracket, and the lower end of the telescopic rod is fixedly connected to the upper end of the stabilizing plate.

[0013] The beneficial effects of the utility model are as follows:

[0014] By setting the adjustment structure, the distance between the two sets of traveling rollers can be manually adjusted without being limited by the thickness of the I-beam, which can improve the applicable range of the traveling rollers. At the same time, the self-travel detection can relatively improve the detection efficiency of the I-beam.

[0015] By setting up a cleaning structure, the upper end surface of the I-beam is cleaned, so that the magnetic particle flaw detector can detect the I-beam more clearly, thereby ensuring that the detection area is clearer and avoiding the situation where dust coverage causes unclear detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a magnetic particle flaw detection device that can be used for autonomous detection on an I-beam frame according to the utility model;

[0017] Figure 2 This is a cross-sectional view of a chassis that can be self-detected on an I-beam frame of the utility model;

[0018] Figure 3 This is a structural diagram of a stable frame that can be self-detected on an I-beam frame of the utility model;

[0019] Figure 4 This is a disassembled structural diagram of a placement rack and a magnetic particle flaw detector that can be used for autonomous detection on an I-beam frame according to the utility model.

[0020] In the figure: 1. Chassis; 2. Drive motor; 3. Travel roller; 4. Placement rack; 5. Magnetic particle flaw detector; 6. Adjustment structure; 7. Bidirectional screw; 8. Slider; 9. Connecting plate; 10. Connecting rod; 11. Stabilizing rack; 12. Cleaning structure; 13. Bracket; 14. Adjustment screw; 15. Stabilizing plate; 16. Cleaning brush; 17. Slide; 18. Mounting screw; 19. C-shaped plate; 20. Reserved slot. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] like Figure 1-4 As shown, a magnetic particle flaw detection device that can be independently detected on an I-beam frame includes a chassis 1, and a driving motor 2 is installed at the front and rear ends of the lower end of the chassis 1, and a traveling roller 3 is installed at the lower output end of the driving motor 2. A placement rack 4 is installed on one side of the chassis 1, and a magnetic particle flaw detector 5 is installed on the upper end of the placement rack 4. An adjustment structure 6 is arranged inside the chassis 1, and the adjustment structure 6 includes a bidirectional screw rod 7, and sliders 8 are installed at the front and rear ends of the outer wall of the bidirectional screw rod 7, and the lower end of the slider 8 is fixedly connected to a connecting rod 10, and a connecting plate 9 is installed at the upper end of the driving motor 2, and the connecting plate 9 is fixedly connected to the connecting rod 10.

[0023] In this embodiment, stabilizing frames 11 are fixedly installed on both sides of the middle part of the lower end surface of the chassis 1, and supporting rollers are rotatably installed inside the stabilizing frames 11.

[0024] The stabilizing frame 11 is used to install the support rollers, which ensure that the chassis 1 is in stable contact with the upper end of the I-beam.

[0025] In this embodiment, a cleaning structure 12 is provided on one side of the chassis 1, and the cleaning structure 12 includes a bracket 13, and an adjusting screw 14 is installed inside the bracket 13, and a stabilizing plate 15 is rotatably installed at the lower end of the adjusting screw 14, and a cleaning brush 16 is provided at the lower end of the stabilizing plate 15.

[0026] The bracket 13 is used to set the adjusting screw rod 14, and the adjusting screw rod 14 is used to adjust the contact between the cleaning brush 16 and the upper end of the I-shaped piece.

[0027] In this embodiment, a slide groove 17 is formed at the front end of the stabilizing plate 15 , and the cleaning brush 16 is located inside the slide groove 17 .

[0028] The arrangement of the slide groove 17 enables quick removal and installation of the cleaning brush 16, making it convenient for later replacement and cleaning.

[0029] In this embodiment, a mounting screw 18 is installed with an internal thread on one side of the placement rack 4, and one end of the mounting screw 18 is rotatably connected to a C-shaped plate 19, and a rectangular reserved groove 20 is opened in the middle of the placement rack 4.

[0030] The screw rod 18 is installed to adjust the position of the C-shaped plate 19, and the C-shaped plate 19 is fastened and clamped to the magnetic particle flaw detector 5.

[0031] In this embodiment, an anti-slip pad is installed on the inner wall of one side of the placement rack 4 close to the bracket 13.

[0032] The anti-skid pad ensures that the magnetic particle detector 5 is in tighter contact.

[0033] In this embodiment, a telescopic rod is installed on the inner wall of the upper end of the bracket 13 , and the lower end of the telescopic rod is fixedly connected to the upper end of the stabilizing plate 15 .

[0034] The telescopic rod ensures that the stabilizing plate 15 moves smoothly.

[0035] It should be noted that the utility model is a magnetic particle flaw detection device that can be used for autonomous detection on an I-beam frame. When in use, the bidirectional screw rod 7 is rotated so that the two sets of sliders 8 move toward the center, so that the two sets of sliders 8 drive the two sets of drive motors 2 to move toward the middle, so that the two sets of travel rollers 3 contact the front and rear ends of the I-beam, thereby increasing the scope of use;

[0036] Before the drive motor 2 is started, the adjusting screw 14 is rotated to move the stabilizing plate 15 downward, so that the cleaning brush 16 moves downward to contact the upper end surface of the I-beam. When the traveling roller 3 rotates to move forward, the cleaning brush 16 can clean the area to be inspected by the magnetic particle flaw detector 5 to ensure a clearer and more thorough inspection.

[0037] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A magnetic particle flaw detection device capable of autonomous detection on an I-beam frame, comprising a chassis (1), wherein a drive motor (2) is installed at the front and rear ends of the lower end of the chassis (1), a travel roller (3) is installed at the lower output end of the drive motor (2), a placement rack (4) is installed on one side of the chassis (1), and a magnetic particle flaw detector (5) is installed at the upper end of the placement rack (4), characterized in that: An adjustment structure (6) is provided inside the chassis (1), and the adjustment structure (6) includes a bidirectional screw rod (7), and sliders (8) are installed at the front and rear ends of the outer wall of the bidirectional screw rod (7), and the lower end of the slider (8) is fixedly connected to a connecting rod (10), and a connecting plate (9) is installed at the upper end of the drive motor (2), and the connecting plate (9) is fixedly connected to the connecting rod (10).

2. The magnetic particle flaw detection device capable of autonomous detection on an I-beam frame according to claim 1 is characterized in that: A stabilizing frame (11) is fixedly mounted on both sides of the middle portion of the lower end surface of the chassis (1), and a supporting roller is rotatably mounted inside the stabilizing frame (11).

3. The magnetic particle flaw detection device capable of autonomous detection on an I-beam frame according to claim 1 is characterized in that: A cleaning structure (12) is provided on one side of the chassis (1), and the cleaning structure (12) comprises a bracket (13), and an adjusting screw rod (14) is installed inside the bracket (13), and a stabilizing plate (15) is rotatably installed at the lower end of the adjusting screw rod (14), and a cleaning brush (16) is provided at the lower end of the stabilizing plate (15).

4. The magnetic particle flaw detection device capable of autonomous detection on an I-beam frame according to claim 3 is characterized in that: A slide groove (17) is provided at the front end of the stabilizing plate (15), and the cleaning brush (16) is located inside the slide groove (17).

5. The magnetic particle flaw detection device capable of autonomous detection on an I-beam frame according to claim 1 is characterized in that: A mounting screw rod (18) is internally threadedly mounted on one side of the placement rack (4), and one end of the mounting screw rod (18) is rotatably connected to a C-shaped plate (19). A rectangular reserved groove (20) is provided in the middle of the placement rack (4).

6. The magnetic particle flaw detection device capable of autonomous detection on an I-beam frame according to claim 3 is characterized in that: An anti-slip pad is installed on the inner wall of one side of the placement rack (4) close to the bracket (13).

7. The magnetic particle flaw detection device capable of autonomous detection on an I-beam frame according to claim 3 is characterized in that: A telescopic rod is installed on the inner wall of the upper end of the bracket (13), and the lower end of the telescopic rod is fixedly connected to the upper end of the stabilizing plate (15).