Petrochemical safety inspection device

By designing a fixed ring that is automatically locked and unlocked and a motor-driven detector, the automatic inspection of the petrochemical safety inspection device is realized, solving the problems of low inspection efficiency and high working intensity in the prior art, and improving the inspection efficiency and operation convenience.

CN222671775UActive Publication Date: 2025-03-25CHINA CONSTRUCTION INDUSTRIAL & ENERGY ENGINEERING GROUP CO LTD
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Patent Information

Application Number
CN202420753022.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2025-03-25
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

The existing petrochemical safety inspection equipment requires manual assistance during inspection, resulting in increased work intensity and excessive physical consumption, and low inspection efficiency.

Method used

A petrochemical safety inspection device including a fixed ring, a rotating mechanism and a detector is designed. Through the arrangement of springs, clamps and half-rings, the fixed ring is automatically locked and unlocked, and the circular motion is carried out through the motor drives the detector to automatically complete the safety inspection.

Benefits of technology

It realizes safety inspection of petrochemical pipelines without manual assistance from staff, reduces work intensity, improves inspection efficiency, is convenient to operate, simple to structure and strong practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a petrochemical engineering safety inspection device, which relates to the technical field of safety inspection and comprises a first fixing ring, a detector is arranged on one side of a rotating mechanism, and a fixing mechanism convenient to fix is arranged on the first fixing ring and a second fixing ring. The fixing column is loosened, under the reset elastic force of a spring, a connecting column and a clamping plate are reset, the clamping plate is inserted into a clamping groove, a motor is started, a gear is driven to rotate, and two half gear rings are driven to rotate; and the two limiting semi-rings rotate along with the rotating shaft, and the detector is driven to perform safety inspection on the petrochemical pipeline along a circumferential track, so that the safety inspection on the petrochemical pipeline is facilitated, manual assistance of workers is not needed, the working intensity is reduced, the operation is convenient, the structure is simple, and the practicability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of safety inspection, in particular to a petrochemical safety inspection device. Background Art

[0002] Petrochemical industry generally refers to the petrochemical industry, which is an important part of the chemical industry. It plays an important role in the development of the national economy and is one of the pillar industries in my country. Petrochemical industry refers to the processing industry that uses petroleum and natural gas as raw materials to produce petroleum products and petrochemical products. Petroleum products are also called oil products, mainly including various fuel oils (gasoline, kerosene, diesel, etc.) and lubricating oils as well as liquefied petroleum gas, petroleum coke, paraffin, asphalt, etc. In China, the patent announcement number CN217717673U discloses a safety inspection device for petrochemical industry, including an upper fixed ring, a lower fixed ring and a detector. The backs of the upper fixed ring and the lower fixed ring are rotatably connected by hinges. The inner walls of the fixed ring and the lower fixed ring are both provided with T-slots, and two arc blocks are slidably connected to the left and right sides of the T-slot, and a fixed box is arranged between the two arc blocks. The utility model is a safety inspection device for petrochemical industry, in which the upper fixed ring and the lower fixed ring are sleeved on the petroleum or chemical pipeline, and the driving component drives the moving wheel to rotate along the inner wall of the T-slot. Since the T-slot forms a circular ring shape, the fixed box drives the detector to perform circumferential detection along the outer surface of the pipeline, thereby avoiding the need to climb back and forth to the front and back sides of the petrochemical pipeline during inspection, and the need to bend down frequently when performing bottom inspection, which is not only inconvenient for inspection, but also has the problem of low inspection efficiency.

[0003] In the above technical solution, a safety inspection device for petrochemical industry requires workers to manually hold the handles tightly to fix the upper fixing ring and the lower fixing ring on the petrochemical pipeline in use, so as to perform a circumferential inspection on the pipeline. In addition, the inspectors need to observe the movement trajectory of the detector with their bodies sideways to facilitate timely discovery of abnormal locations of pipeline inspections, which increases the work intensity of the inspectors and causes excessive physical exhaustion.

[0004] Therefore, a petrochemical safety inspection device is proposed. Utility Model Content

[0005] The purpose of the utility model is to solve the problems raised in the above background technology, and the utility model provides a petrochemical safety inspection device.

[0006] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:

[0007] A petrochemical safety inspection device comprises a fixing ring 1, a fixing ring 2 is hingedly provided on the fixing ring 1, a rotating mechanism for circular rotation is provided on the fixing ring 1 and the fixing ring 2, a detector is provided on one side of the rotating mechanism, a fixing mechanism for convenient fixing is provided on the fixing ring 1 and the fixing ring 2, the fixing mechanism comprises an upper handle, the upper handle is mounted on the outer wall of the fixing ring 1, a lower handle is mounted on the outer wall of the fixing ring 2, a mounting groove is provided on the front side of the lower handle, a connecting column is slidably mounted on the inner wall of the mounting groove, a spring is sleeved on the outer wall of the connecting column, and the spring is arranged on the inner wall of the mounting groove, a clamping groove is provided on the front side of the upper handle, a clamping plate is mounted on the front side of the connecting column, and the clamping plate is slidably mounted on the inner wall of the clamping groove.

[0008] Furthermore, the fixing mechanism also includes a limiting column, which is rotatably mounted on the clamping plate, a long rod is mounted on the front side of the limiting column, and two fixing rods are mounted on the front side of the lower handle.

[0009] Furthermore, a fixing column is installed on the front side of the long rod, and the shape of the fixing column is set to be T-shaped.

[0010] Furthermore, the rotating mechanism includes two limiting half rings, the inner walls of the fixing ring 1 and the fixing ring 2 are both provided with limiting grooves, and the limiting half rings are rotatably installed on the inner walls of the limiting grooves, and the detector is installed on the inner wall of the limiting half ring at the upper end.

[0011] Furthermore, a half gear ring is installed on the front side of the two limiting half rings, a motor is installed on the top outer surface of the fixed ring one, a gear is installed on the front side of the motor, and the gear is meshed with the half gear ring at the upper end, a connecting half ring is installed on the rear side of the fixed ring one and the fixed ring two, a protective half ring is installed on the front side of the fixed ring one and the fixed ring two, and an L-shaped plate is installed on the front side of the protective half ring at the front end.

[0012] Furthermore, protective pads are installed on the ring openings of the two connecting semi-rings and the protective semi-ring, and the connecting semi-rings and the protective semi-rings are made of transparent material.

[0013] The beneficial effects of the utility model are as follows:

[0014] The utility model, through the arrangement of the spring, the clamping block and the half gear ring, firstly, the fixing ring one and the fixing ring two are located at the upper and lower ends of the petrochemical pipeline, and then the fixing ring one and the fixing ring two are flipped over to make the fixing ring one contact with the fixing ring two, so that the protective pads of the connecting half ring and the protective half ring are in close contact with the pipeline, the fixing column is pulled and rotated, so that the long rod is changed from longitudinal to transverse, the fixing column is loosened, and the connecting column and the clamping plate are reset under the resetting elastic force of the spring, and the clamping plate is plugged into the clamping groove to lock and connect the fixing ring one and the fixing ring two, and vice versa, the locking is released, the motor is started, the gear is driven to rotate, the two half gear rings are driven to rotate, the two limit half rings are rotated accordingly, and the detector is driven to perform safety inspection of the petrochemical pipeline with a circular trajectory. When the detector performs circumferential inspection of the pipeline, it can be observed through the connecting half ring or the protective half ring. If a safety problem occurs, it can be marked in time, thereby facilitating safety inspection of the petrochemical pipeline, without the need for manual assistance of the staff, reducing the work intensity, convenient operation, simple structure and strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0016] Figure 2 It is a partial exploded structural schematic diagram of the utility model;

[0017] Figure 3 It is a structural schematic diagram of the limiting half ring of the utility model;

[0018] Figure 4 It is a schematic diagram of the exploded structure of the fixing mechanism of the utility model.

[0019] Figure numerals: 1. Fixing ring one; 2. Fixing ring two; 3. Rotating mechanism; 301. Limiting half ring; 302. Half gear ring; 303. Gear; 304. Motor; 305. Connecting half ring; 306. Protective half ring; 307. L-shaped plate; 4. Detector; 5. Fixing mechanism; 501. Upper handle; 502. Lower handle; 503. Mounting groove; 504. Connecting column; 505. Spring; 506. Clamp plate; 507. Clamp groove; 508. Fixing rod; 509. Limiting column; 510. Long rod; 511. Fixing column. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Generally, the components of the embodiment of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0021] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0023] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.

[0024] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0025] like Figure 1-2 , Figure 4As shown, a petrochemical safety inspection device comprises a fixing ring 1, a fixing ring 2 is hingedly provided on the fixing ring 1, a rotating mechanism 3 for circular rotation is provided on the fixing ring 1 and the fixing ring 2, a detector 4 is provided on one side of the rotating mechanism 3, a fixing mechanism 5 for convenient fixing is provided on the fixing ring 1 and the fixing ring 2, the fixing mechanism 5 comprises an upper handle 501, the upper handle 501 is mounted on the outer wall of the fixing ring 1, a lower handle 502 is mounted on the outer wall of the fixing ring 2, a mounting groove 503 is provided on the front side of the lower handle 502, a connecting column 504 is slidably mounted on the inner wall of the mounting groove 503, a spring 505 is sleeved on the outer wall of the connecting column 504, and the spring 505 is arranged on the inner wall of the mounting groove 503, a card slot 507 is provided on the front side of the upper handle 501, a card plate 506 is installed on the front side of the connecting column 504, and the card plate 506 is slidably mounted on the inner wall of the card slot 507. In the embodiment, when in use, firstly, the fixing ring 1 and the fixing ring 2 are positioned at the upper and lower ends of the petrochemical pipeline, and then the fixing ring 1 and the fixing ring 2 are flipped over so that the fixing ring 1 and the fixing ring 2 are in contact with each other, and the upper handle 501 is in contact with the lower handle 502, and then the limit of the limit component in the fixing mechanism 5 is released, and under the resetting elastic force of the spring 505, the connecting column 504 and the clamping plate 506 are reset, and the clamping plate 506 is inserted into the clamping groove 507, and the fixing ring 1 and the fixing ring 2 are locked and connected, and the rotating mechanism 3 is started to drive the detector 4 to perform a circular motion, and the petrochemical pipeline is scanned and inspected, and then the moving position of the detector 4 is observed by the rotating mechanism 3. When the detector 4 detects that a part of the pipeline has a safety problem, the section of the pipeline is marked in time, thereby facilitating the safety inspection of the petrochemical pipeline, without the need for manual assistance by the staff, reducing the work intensity, and being convenient to operate, with a simple structure and strong practicality.

[0026] like Figure 1 , Figure 4 As shown, the fixing mechanism 5 also includes a limiting column 509, which is rotatably mounted on the card plate 506. A long rod 510 is mounted on the front side of the limiting column 509, and two fixing rods 508 are mounted on the front side of the lower handle 502. In this embodiment, by pulling the long rod 510, the limiting column 509, the card plate 506 and the connecting column 504 are driven to move accordingly, so that the card plate 506 is disengaged from the card slot 507 and the spring 505 is compressed. The long rod 510 is then rotated to drive the limiting column 509 to rotate on the card plate 506, so that the long rod 510 is transformed from a horizontal position to a longitudinal position. The long rod 510 is then released, and under the restoring elastic force of the spring 505, the long rod 510 is tightly fitted on the two fixing rods 508, thereby facilitating the position limitation of the card plate 506 after releasing the lock between the fixing ring 1 and the fixing ring 2, so as to facilitate the next locking and use.

[0027] like Figure 4As shown, a fixing column 511 is installed on the front side of the long rod 510, and the shape of the fixing column 511 is set to be T-shaped. In this embodiment, the setting of the fixing column 511 facilitates providing pulling force to the long rod 510.

[0028] like Figure 1-3 As shown, the rotating mechanism 3 includes two limiting half rings 301, and limiting grooves are provided on the inner walls of the fixed ring 1 and the fixed ring 2, and the limiting half rings 301 are rotatably installed on the inner walls of the limiting grooves, and the detector 4 is installed on the inner wall of the limiting half ring 301 at the upper end. In this embodiment, after locking the fixing ring 1 and the fixing ring 2, only one of the limiting half rings 301 needs to be rotated to drive the two limiting half rings 301 to rotate in the limiting grooves, and the detector 4 rotates with the limiting half ring 301 to scan and inspect the circumference of the petrochemical pipeline.

[0029] like Figure 1-3 As shown, the front sides of the two limiting half rings 301 are both installed with half gear rings 302, the top outer surface of the fixed ring 1 is installed with a motor 304, the front side of the motor 304 is installed with a gear 303, and the gear 303 is meshed with the upper half gear ring 302, the rear sides of the fixed ring 1 and the fixed ring 2 are both installed with connecting half rings 305, the front sides of the fixed ring 1 and the fixed ring 2 are both installed with protective half rings 306, and the front side of the front protective half ring 306 is installed with an L-shaped plate 307. In this embodiment, the ring openings of the connecting half rings 305 and the protective half rings 306 are connected to each other. The diameters are consistent. When the fixing ring 1 and the fixing ring 2 are locked, the connecting half ring 305 and the protective half ring 306 are in close contact with the petrochemical pipeline, so that the device is fixed on the pipeline. The motor 304 is started to drive the gear 303 to rotate, drive the two half gear rings 302 to rotate, and make the two limiting half rings 301 rotate accordingly. The setting of the protective half ring 306 and the L-shaped plate 307 can shield the half gear ring 302 and the gear 303 to prevent the staff from accidentally touching them and causing damage to their hands, thereby realizing the drive for the detector 4 to perform a circular scanning inspection.

[0030] like Figure 2 As shown, protective pads are installed on the ring openings of the two connecting semi-rings 305 and the protective semi-ring 306, and the connecting semi-rings 305 and the protective semi-rings 306 are made of transparent materials. In this embodiment, the protective pads are made of rubber material, which can increase the friction resistance between the petrochemical pipeline and the stability of the fixation, and will not cause wear to the outer wall of the petrochemical pipeline. The connecting semi-rings 305 and the protective semi-rings 306 are made of transparent materials, which is convenient for observing the inspection position of the detector 4.

[0031] In summary, when in use, firstly, the fixing ring 1 and the fixing ring 2 are positioned at the upper and lower ends of the petrochemical pipeline, and then the fixing ring 1 and the fixing ring 2 are turned over to make the fixing ring 1 and the fixing ring 2 contact each other, and the upper handle 501 and the lower handle 502 contact each other, and then the limit parts in the fixing mechanism 5 are released from the limit, and under the reset elastic force of the spring 505, the connecting column 504 and the card plate 506 are reset, and the card plate 506 is inserted into the card slot 507, and the fixing ring 1 and the fixing ring 2 are locked and connected, and the rotating mechanism 3 is started to drive the detector 4 to perform a circular motion, and the petrochemical pipeline is scanned and inspected, and then the moving position of the detector 4 is observed by the rotating mechanism 3. If the detector 4 detects that When a safety problem occurs in a certain part of the pipeline, the section of the pipeline is marked in time, so as to facilitate the safety inspection of the petrochemical pipeline, without the need for manual assistance from the staff, reducing the work intensity, convenient operation, simple structure, and strong practicality. By pulling the long rod 510, the limit column 509, the clamping plate 506 and the connecting column 504 are driven to move accordingly, so that the clamping plate 506 is disengaged from the clamping groove 507 and the spring 505 is compressed, and then the long rod 510 is rotated to drive the limit column 509 to rotate on the clamping plate 506, so that the long rod 510 is transformed from horizontal to vertical, and then the long rod 510 is released. Under the reset elastic force of the spring 505, the long rod 510 is tightly fitted on the two fixed rods 508, so as to facilitate After releasing the lock between the fixing ring 1 and the fixing ring 2, the position of the clamping plate 506 is limited so as to facilitate the next locking and use. By setting the fixing column 511, it is convenient to provide pulling force to the long rod 510. After locking between the fixing ring 1 and the fixing ring 2, only one of the limiting semi-rings 301 needs to be rotated to drive the two limiting semi-rings 301 to rotate in the limiting groove, and the detector 4 rotates with the limiting semi-rings 301 to scan the circumference of the petrochemical pipeline. The diameters of the connecting semi-ring 305 and the protective semi-ring 306 are consistent. When the fixing ring 1 and the fixing ring 2 are locked, the connecting semi-ring 305 and the protective semi-ring 306 are in close contact with the petrochemical pipeline, so that the device The device is fixed on the pipeline, and the motor 304 is started to drive the gear 303 to rotate, and the two half-toothed rings 302 are driven to rotate, so that the two limit half rings 301 rotate accordingly. The setting of the protective half ring 306 and the L-shaped plate 307 can shield the half-toothed ring 302 and the gear 303 to prevent the staff from accidentally touching them and causing damage to their hands, thereby providing drive for the detector 4 to perform a circular scanning inspection. The protective pad is made of rubber material, which can increase the friction resistance between the petrochemical pipeline and the fixing stability, and will not cause wear to the outer wall of the petrochemical pipeline. The connecting half ring 305 and the protective half ring 306 are made of transparent material, which is convenient for observing the inspection position of the detector 4.

[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A petrochemical safety inspection device, comprising a fixing ring (1), characterized in that: The fixing ring 1 (1) is hingedly provided with a fixing ring 2 (2), the fixing ring 1 (1) and the fixing ring 2 (2) are provided with a rotating mechanism (3) for circular rotation, a detector (4) is provided on one side of the rotating mechanism (3), the fixing ring 1 (1) and the fixing ring 2 (2) are provided with a fixing mechanism (5) for convenient fixing, the fixing mechanism (5) comprises an upper handle (501), the upper handle (501) is installed on the outer wall of the fixing ring 1 (1), and a lower handle is installed on the outer wall of the fixing ring 2 (2). (502), a mounting groove (503) is provided on the front side of the lower handle (502), a connecting column (504) is slidably installed on the inner wall of the mounting groove (503), a spring (505) is sleeved on the outer wall of the connecting column (504), and the spring (505) is arranged on the inner wall of the mounting groove (503), a card slot (507) is provided on the front side of the upper handle (501), a card plate (506) is installed on the front side of the connecting column (504), and the card plate (506) is slidably installed on the inner wall of the card slot (507).

2. A petrochemical safety inspection device according to claim 1, characterized in that: The fixing mechanism (5) further comprises a limiting column (509), the limiting column (509) being rotatably mounted on the clamping plate (506), a long rod (510) being mounted on the front side of the limiting column (509), and two fixing rods (508) being mounted on the front side of the lower handle (502).

3. A petrochemical safety inspection device according to claim 2, characterized in that: A fixing column (511) is installed on the front side of the long rod (510), and the shape of the fixing column (511) is set to be T-shaped.

4. A petrochemical safety inspection device according to claim 1, characterized in that: The rotating mechanism (3) comprises two limiting half rings (301), the inner walls of the fixing ring 1 (1) and the fixing ring 2 (2) are both provided with limiting grooves, and the limiting half rings (301) are rotatably mounted on the inner walls of the limiting grooves, and the detector (4) is mounted on the inner wall of the limiting half ring (301) at the upper end.

5. A petrochemical safety inspection device according to claim 4, characterized in that: A half gear ring (302) is installed on the front side of the two limiting half rings (301); a motor (304) is installed on the top outer surface of the fixing ring 1 (1); a gear (303) is installed on the front side of the motor (304), and the gear (303) is meshed with the half gear ring (302) at the upper end; a connecting half ring (305) is installed on the rear side of the fixing ring 1 (1) and the fixing ring 2 (2); a protective half ring (306) is installed on the front side of the fixing ring 1 (1) and the fixing ring 2 (2); and an L-shaped plate (307) is installed on the front side of the protective half ring (306) at the front end.

6. A petrochemical safety inspection device according to claim 5, characterized in that: Protective pads are installed on the ring openings of the two connecting semi-rings (305) and the protective semi-ring (306), and the connecting semi-rings (305) and the protective semi-rings (306) are made of transparent materials.

Citation Information

Patent Citations

  • Safety inspection device for petrochemical industry

    CN217717673U