Efficient detection device for electromagnetic wire production

Abstract

The utility model relates to the technical field of electromagnetic wire production, in particular to a high-efficiency detection device for electromagnetic wire production, which comprises a support frame, two belt rollers are rotatably mounted on the support frame, a conveyor belt is in transmission connection between the two belt rollers, a plurality of groups of grid barrier strips are fixed on the outer surface of the conveyor belt, each group comprises two grid barrier strips, and the two grid barrier strips are fixed on the support frame. Detection assemblies are arranged on the two sides of the supporting frame, and a driving device is arranged on one side of the supporting frame. According to the efficient detection device for electromagnetic wire production, the multiple groups of grid barrier strips are arranged on the conveying belt, electromagnetic wire samples can be positioned and limited, so that the multiple electromagnetic wire samples are placed on the conveying belt at equal intervals, electrical detection can be automatically conducted on the electromagnetic wire samples between the grid barrier strips by arranging the detection assembly, and the detection efficiency is improved. And the detection efficiency is effectively improved.

Description

Technical Field

[0001] The utility model relates to the technical field of electromagnetic wire production, in particular to a high-efficiency detection device for electromagnetic wire production. Background Art

[0002] Electromagnetic wire, also known as winding wire, is an insulated wire used to make coils or windings in electrical products. Electromagnetic wire production requires processes such as material preparation, wire drawing, water washing, annealing, impregnation, drying, wire winding, packaging and warehousing. Unwinding and rewinding activities are required in each link of electromagnetic wire production. When unwinding and rewinding, the winding reel or coil barrel needs to be fixed on the drive shaft, and then the motor is used to drive the drive shaft to rotate to achieve unwinding and rewinding.

[0003] After the electromagnetic wire is produced, it needs to go through multiple quality inspection processes before it leaves the factory. Among them, the conductive properties of the electromagnetic wire need to be tested by a detection device. At present, during the test, the staff needs to manually place the electromagnetic wire sample on the detector for fixing. After the test, the staff needs to remove the sample from the detector and replace it with a new sample, which makes it difficult to improve the detection efficiency. In view of this, we propose an efficient detection device for electromagnetic wire production. Utility Model Content

[0004] The utility model aims to provide a high-efficiency detection device for electromagnetic wire production, which solves the problems in the background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A high-efficiency detection device for electromagnetic wire production includes a support frame, on which two belt rollers are rotatably mounted, a conveyor belt is connected between the two belt rollers, a plurality of groups of blocking bars are fixed to the outer surface of the conveyor belt, each group of the blocking bars has two, detection components are arranged on both sides of the support frame, and a driving device is arranged on one side of the support frame.

[0007] Preferably, the detection assembly comprises a fixing plate, the fixing plate is fixedly mounted on a supporting frame, a supporting rod is slidably connected to the inner wall of the fixing plate, and the detection plate is fixed to one end of the supporting rod close to the conveyor belt.

[0008] Preferably, one end of the support rod away from the detection plate passes through the fixed plate and is fixedly connected to a movable plate, and the movable plate is elastically connected to the fixed plate via a spring.

[0009] Preferably, the driving device comprises a driving motor, the driving motor is fixedly mounted on a supporting frame, a driving shaft is fixedly mounted on an output end of the driving motor, and a conical residual gear is fixedly mounted on one end of the driving shaft.

[0010] Preferably, the driving device further comprises a transmission bevel gear, wherein the transmission bevel gear is fixedly mounted on one of the belt rollers, and the conical residual gear can mesh with the transmission bevel gear after rotating a certain angle.

[0011] Preferably, a push plate is fixedly connected to the driving shaft, and the push plate can contact one of the detection components.

[0012] By means of the above technical solution, the utility model provides a highly efficient detection device for electromagnetic wire production, which has at least the following beneficial effects:

[0013] (1) The high-efficiency detection device for electromagnetic wire production can position and limit the electromagnetic wire samples by setting multiple groups of blocking bars on the conveyor belt, so that multiple electromagnetic wire samples are placed on the conveyor belt at equal distances. By setting up detection components, the electromagnetic wire samples between the blocking bars can be automatically tested for electrical properties, effectively improving the detection efficiency.

[0014] (2) The high-efficiency detection device for electromagnetic wire production is equipped with a driving device so that the moving speed of the conveyor belt can adapt to the detection speed of the detection component, so that the detection component can detect the electromagnetic wire samples on the conveyor belt one by one in sequence, ensuring the stable progress of the detection work. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application:

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the driving device in the utility model;

[0018] Figure 3 For the utility model Figure 2 A magnified view of the structure at center;

[0019] Figure 4 It is a schematic diagram of the detection component in the utility model.

[0020] In the figure: 1. support frame; 2. belt roller; 3. conveyor belt; 4. blocking bar; 5. detection component; 501. fixed plate; 502. support rod; 503. detection plate; 504. movable plate; 505. spring; 6. driving device; 601. driving motor; 602. driving shaft; 603. conical residual gear; 604. transmission bevel gear; 605. pushing plate. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 4 , a technical solution provided by the utility model:

[0023] An efficient detection device for electromagnetic wire production includes a support frame 1, on which two belt rollers 2 are rotatably mounted, and a conveyor belt 3 is connected between the two belt rollers 2, and the conveyor belt 3 is used to transport the electromagnetic wire to be detected. The outer surface of the conveyor belt 3 is integrally formed with multiple groups of blocking bars 4, and the multiple groups of blocking bars 4 are evenly spaced. Each group of blocking bars 4 has two blocking bars, and a placement groove is formed between the two blocking bars 4 for placing the electromagnetic wire to be detected. Detection components 5 are provided on both sides of the support frame 1, and the two detection components 5 cooperate with each other to detect the conductive properties of the electromagnetic wire. A driving device 6 is provided on one side of the support frame 1, which is used to drive one of the detection components 5 to move. After the detection component 5 moves a certain distance, it will contact one end of the electromagnetic wire and push the electromagnetic wire so that the other end of the electromagnetic wire contacts the other detection component 5, thereby realizing detection.

[0024] Specifically, the two detection components 5 are symmetrically arranged, and each detection component 5 includes a fixed plate 501, which is fixedly mounted on the support frame 1, and a support rod 502 is slidably connected to the inner wall of the fixed plate 501, and a detection plate 503 is fixed on one end of the support rod 502 close to the conveyor belt 3. The two detection plates 503 are electrically connected to the detector through wires, and the detector is fixed above the conveyor belt 3 through a bracket (not shown in the figure). The detector is a metal material conductivity tester or an intelligent resistivity tester, which is respectively contacted with the two ends of the electromagnetic wire through the two detection plates 503, so that the detection circuit is in a closed state, and then the conductive performance of the electromagnetic wire can be displayed by the detector. Whether it is normal. The detection plate 503 can be supported and limited by setting the support rod 502. Make the detection plate 503 more stable.

[0025] Furthermore, one end of the support rod 502 away from the detection plate 503 passes through the fixed plate 501 and is fixedly connected to the movable plate 504. A spring 505 is sleeved on the outside of the support rod 502. One end of the spring 505 is fixed on the fixed plate 501, and the other end is fixed on the movable plate 504, so that the movable plate 504 is elastically connected to the fixed plate 501 through the spring 505. By providing the spring 505, the detection plate 503 can be automatically reset after losing the external force restriction. There is no need to reset manually, making the operation more convenient.

[0026] As an embodiment, the driving device 6 includes a driving motor 601, which is fixedly mounted on the support frame 1. A driving shaft 602 is fixedly mounted on the output end of the driving motor 601, and a bevel residual gear 603 is fixedly mounted on one end of the driving shaft 602. In addition, the driving device 6 also includes a transmission bevel gear 604, which is fixedly mounted on one of the belt rollers 2. The bevel residual gear 603 can mesh with the transmission bevel gear 604 after rotating a certain angle, and drive the transmission bevel gear 604 to rotate. The transmission bevel gear 604 drives the conveyor belt 3 to operate through one of the belt rollers 2 to transport the electromagnetic wire. When the teeth on the bevel residual gear 603 are disengaged from the transmission bevel gear 604, the electromagnetic wire is transported just between the two detection components 5.

[0027] In addition, a push plate 605 is fixedly connected to the driving shaft 602, and the push plate 605 can contact the movable plate 504 on one of the detection components 5, and push the movable plate 504 to one side of the electromagnetic wire, and the movable plate 504 drives the detection plate 503 to move through the support rod 502. Make the detection plate 503 contact with one end of the electromagnetic wire. After the detection plate 503 moves a certain distance, it will contact with one end of the electromagnetic wire and push the electromagnetic wire, so that the other end of the electromagnetic wire contacts with another detection plate 503, thereby realizing detection.

[0028] When the high-efficiency detection device for electromagnetic wire production of the utility model is used, first, the staff places the electromagnetic wire to be detected in the placement groove formed between the two blocking bars 4. When the drive motor 601 is started, the output end of the drive motor 601 will drive the drive shaft 602 to rotate clockwise. The drive shaft 602 synchronously drives the conical residual gear 603 on it to rotate. After the conical residual gear 603 rotates a certain angle, it meshes with the transmission bevel gear 604 and drives the transmission bevel gear 604 to rotate. The transmission bevel gear 604 drives the conveyor belt 3 to operate through one of the belt rollers 2 to transport the electromagnetic wire. When the teeth on the conical residual gear 603 are disengaged from the transmission bevel gear 604, the electromagnetic wire is just transported between the two detection components 5. Then the push plate 605 on the drive shaft 602 will contact one of the movable plates 504. And push the movable plate 504 to one side of the electromagnetic wire, and the movable plate 504 drives the detection plate 503 to move through the support rod 502. The detection board 503 is brought into contact with one end of the electromagnetic wire, and the detection board 503 pushes the electromagnetic wire so that the other end of the electromagnetic wire is brought into contact with another detection board 503, thereby closing the detection circuit and displaying whether the conductivity of the electromagnetic wire is normal through the detector.

[0029] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An efficient detection device for electromagnetic wire production, comprising a support frame (1), characterized in that: Two belt rollers (2) are rotatably mounted on the support frame (1), a conveyor belt (3) is transmission-connected between the two belt rollers (2), a plurality of groups of blocking bars (4) are fixed to the outer surface of the conveyor belt (3), each group of the blocking bars (4) has two, detection components (5) are arranged on both sides of the support frame (1), and a driving device (6) is arranged on one side of the support frame (1).

2. The high-efficiency detection device for electromagnetic wire production according to claim 1, characterized in that: The detection assembly (5) comprises a fixed plate (501), wherein the fixed plate (501) is fixedly mounted on the support frame (1), a support rod (502) is slidably connected to the inner wall of the fixed plate (501), and a detection plate (503) is fixed to one end of the support rod (502) close to the conveyor belt (3).

3. The high-efficiency detection device for electromagnetic wire production according to claim 2, characterized in that: One end of the support rod (502) away from the detection plate (503) passes through the fixed plate (501) and is fixedly connected to a movable plate (504); the movable plate (504) is elastically connected to the fixed plate (501) via a spring (505).

4. The high-efficiency detection device for electromagnetic wire production according to claim 1, characterized in that: The driving device (6) comprises a driving motor (601), wherein the driving motor (601) is fixedly mounted on the support frame (1), a driving shaft (602) is fixedly mounted on the output end of the driving motor (601), and a conical residual gear (603) is fixedly mounted on one end of the driving shaft (602).

5. The high-efficiency detection device for electromagnetic wire production according to claim 4, characterized in that: The driving device (6) further comprises a transmission bevel gear (604), wherein the transmission bevel gear (604) is fixedly mounted on one of the belt rollers (2), and the conical residual gear (603) can mesh with the transmission bevel gear (604) after rotating at a certain angle.

6. The high-efficiency detection device for electromagnetic wire production according to claim 5, characterized in that: A push plate (605) is fixedly connected to the driving shaft (602), and the push plate (605) can contact one of the detection components (5).

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