Magnet yoke without water cooling

By designing the arc joint surface of the yoke component and the coil and using a water-cooled radiator, the existing yoke leakage and low thermal efficiency are solved, and more efficient heat treatment and stronger overall furnace strength are achieved.

CN222672766UActive Publication Date: 2025-03-25JINGXIAN HUACHAO ELECTRIC FURNACE MFG CO LTD
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Patent Information

Application Number
CN202420891732.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2025-03-25
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

The existing yokes will cause more magnetic leakage when used, and cannot fully utilize the magnetic permeability area of ​​the silicon steel sheet, resulting in a decrease in thermal efficiency, and the effective cooling treatment on the outside of the yoke is not possible, which reduces the performance of the yoke.

Method used

A yoke that does not require water cooling is designed. The joint surface of the yoke component and the coil is an arc surface, and is tightened with a special ply plate, rather than relying on a core screw, a specially designed water-cooled radiator is installed to ensure that the yoke component maintains normal temperature in operation.

Benefits of technology

Through the improved structural design, magnetic leakage is reduced, the magnetic permeability area of ​​the silicon steel sheet is fully utilized, the thermal efficiency is improved, and the yoke component is prevented from overheating through a water-cooled radiator, which extends its service life, strengthens the support for the induction ring, and improves the overall strength of the furnace.

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Abstract

The utility model provides a magnet yoke without water cooling, which relates to the technical field of electric furnace magnet yokes and comprises a right clamping plate, a left clamping plate and a magnet yoke component. The right clamping plate and the left clamping plate are both of a right-angle structure, the magnet yoke component is located between the right clamping plate and the left clamping plate, the right clamping plate and the left clamping plate are symmetrically arranged about the midpoint of the magnet yoke component, the right clamping plate and the left clamping plate are both made of stainless steel materials, the magnet yoke component is clamped between the right clamping plate and the left clamping plate, and the magnet yoke component is formed by laminating cold-rolled silicon steel sheets. A water-cooling radiator is arranged between the magnet yoke part and the right and left clamping plates; according to the utility model, the combined surface of the magnet yoke component and the coil is the arc surface, and the pressing part is a surface instead of a line in the past, so that the structure is good in pressing effect and less in magnetic leakage. After the silicon steel sheets are stacked, the silicon steel sheets are clamped by special clamping plates instead of special through screws, so that the structure can fully utilize the magnetic conduction area of the silicon steel sheets and reduce the possibility of local heating of the furnace body of the medium-frequency electric furnace.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric furnace yokes, in particular to a yoke that does not require water cooling. Background Art

[0002] Medium frequency electric furnaces are used more and more widely in industry. The yoke of the medium frequency electric furnace utilizes electromagnetic induction to generate eddy current electric heating phenomenon to heat the surface of the workpiece for heat treatment. It has the characteristics of high production efficiency, low energy consumption, easy to realize automated production, less pollution and greater safety. The yoke is a yoke iron made of stacked steel sheets. It is evenly and symmetrically divided around the induction coil. After the steel sheets of the yoke are stacked, they are tightened with clamping plates, which can make full use of the magnetic conductive area of ​​the silicon steel sheet and reduce the heating of the medium frequency furnace body. The utility model is a yoke that does not require water cooling.

[0003] The existing magnetic yoke will cause more magnetic leakage when in use, and cannot fully utilize the magnetic conductive area of ​​the silicon steel sheet, thereby reducing thermal efficiency, and cannot perform temperature reduction treatment on the outer side of the magnetic yoke, thereby reducing the performance of the magnetic yoke. Utility Model Content

[0004] The disclosed embodiment relates to a yoke that does not require water cooling. The mating surface between the yoke component and the coil is an arc surface, and the clamping point is a surface instead of a line as in the past. This structure has good clamping effect and less magnetic leakage. After the silicon steel sheets are stacked, they are tightened with special clamping plates instead of special through-hole screws. This structure can make full use of the magnetic conductive area of ​​the silicon steel sheets and reduce the possibility of local heating of the medium-frequency electric furnace body. A specially designed water-cooled radiator is installed between the yoke component and the left clamping plate and the right clamping plate. When the medium-frequency induction furnace is in operation, the upper yoke component is ensured to be at room temperature to prevent deformation due to the very high temperature of the yoke component, thereby strengthening the support for the induction coil and improving the overall strength of the furnace.

[0005] In a first aspect of the present disclosure, a yoke that does not require water cooling is provided, specifically comprising: a right clamping plate, a left clamping plate and a yoke component;

[0006] The right clamping plate and the left clamping plate are both arranged as a right-angle structure, the yoke component is located between the right clamping plate and the left clamping plate, the right clamping plate and the left clamping plate are symmetrically arranged about the midpoint of the yoke component, the right clamping plate and the left clamping plate are both made of stainless steel material, the yoke component is clamped between the right clamping plate and the left clamping plate, the yoke component is stacked by cold-rolled silicon steel sheets, and a water-cooled radiator is installed between the yoke component and the right clamping plate and the left clamping plate.

[0007] In at least some embodiments,

[0008] The yoke component is a crescent-shaped structure, and the thickness of the silicon steel sheet is 0.2mm-0.3mm.

[0009] In at least some embodiments,

[0010] The yoke component, the left clamping plate and the right clamping plate are each provided with four groups of positioning and mounting holes.

[0011] In at least some embodiments,

[0012] The diameters of the positioning and mounting holes on the yoke component, the left clamping plate and the right clamping plate are the same as the diameter of the connecting bolts. The connecting bolts are installed in the positioning and mounting holes, and threads are arranged on both left and right ends of the connecting bolts.

[0013] In at least some embodiments,

[0014] Washers are installed on both the left and right sides of the connecting bolt, and the two groups of washers are in contact with the right clamping plate and the left clamping plate respectively.

[0015] In at least some embodiments,

[0016] The left and right ends of the connecting bolt are threadedly screwed with locking nuts.

[0017] In at least some embodiments,

[0018] The joining surface between the yoke component and the coil is an arc surface.

[0019] The utility model provides a magnetic yoke that does not require water cooling, which has the following beneficial effects:

[0020] In the utility model, the joint surface of the yoke component and the coil is an arc surface, and the pressing part is a surface instead of a line in the past. This structure has a good pressing effect and less magnetic leakage. After the silicon steel sheets are stacked, they are tightened with a special clamping plate instead of a special through-core screw. This structure can make full use of the magnetic conductive area of ​​the silicon steel sheets and reduce the possibility of local heating of the medium-frequency electric furnace body.

[0021] In addition, in the utility model, a specially designed water-cooled radiator is installed between the yoke component and the left and right clamping plates. When the medium-frequency induction furnace is in operation, the upper yoke component is kept at room temperature to prevent deformation of the yoke component due to its very high temperature, thereby strengthening the support for the induction coil and improving the overall strength of the furnace. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings of the embodiment will be briefly introduced below.

[0023] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.

[0024] In the attached picture:

[0025] Figure 1 A schematic diagram showing the overall right side structure of the present application;

[0026] Figure 2 A schematic diagram of the top view of the structure of the present application is shown;

[0027] Figure 3 The schematic diagram of the structure of the overall front end of the present application is shown;

[0028] Figure 4 This application shows Figure 1 Schematic diagram of the enlarged structure at point A in the middle.

[0029] Reference numerals list

[0030] 1. Right clamping plate; 11. Washer ring; 12. Connecting bolt; 13. Locking nut;

[0031] 2. Left splint;

[0032] 3. Yoke components;

[0033] 4. Water cooling radiator. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0035] Example 1: Please refer to Figures 1 to 4 :

[0036] The utility model proposes a magnetic yoke that does not require water cooling, comprising: a right clamping plate 1, a left clamping plate 2 and a magnetic yoke component 3;

[0037] The right clamping plate 1 and the left clamping plate 2 are both arranged in a right-angle structure, the yoke component 3 is located between the right clamping plate 1 and the left clamping plate 2, the right clamping plate 1 and the left clamping plate 2 are symmetrically arranged about the midpoint of the yoke component 3, the right clamping plate 1 and the left clamping plate 2 are both made of stainless steel material, the yoke component 3 is clamped between the right clamping plate 1 and the left clamping plate 2, the yoke component 3 is laminated by cold-rolled silicon steel sheets, and a water-cooled radiator 4 is installed between the yoke component 3 and the right clamping plate 1 and the left clamping plate 2;

[0038] The yoke component 3 is a crescent-shaped structure, and the thickness of the silicon steel sheet is 0.2 mm-0.3 mm.

[0039] In the disclosed embodiment,

[0040] Four groups of positioning and mounting holes are arranged on the yoke component 3, the left clamping plate 2 and the right clamping plate 1. The diameters of the positioning and mounting holes on the yoke component 3, the left clamping plate 2 and the right clamping plate 1 are the same as the diameter of the connecting bolt 12. The connecting bolt 12 is installed in the positioning and mounting holes. The left and right ends of the connecting bolt 12 are provided with threads. Washers 11 are installed on the left and right sides of the connecting bolt 12. The two groups of washers 11 are in contact with the right clamping plate 1 and the left clamping plate 2 respectively. The left and right ends of the connecting bolt 12 are threadedly screwed with locking nuts 13. The function of the locking nuts 13 is to tighten the two groups of locking nuts 13 so that the left clamping plate 2 and the right clamping plate 1 can clamp the yoke component 3, so as to make full use of the magnetic conductive area of ​​the silicon steel sheet and reduce the possibility of local heating of the medium frequency electric furnace body.

[0041] In the disclosed embodiment,

[0042] The joint surface between the yoke component 3 and the coil is an arc surface, which has the function of making the pressed part a surface instead of a line in the past. This structure has a good pressing effect and less magnetic leakage.

[0043] Working principle of this embodiment: The joint surface between the yoke component 3 and the coil in the utility model is an arc surface, and the pressing point is a surface instead of a line in the past. This structure has good pressing effect and less magnetic leakage. After the silicon steel sheets are stacked, they are tightened with special clamping plates instead of special through-hole screws. This structure can make full use of the magnetic conductive area of ​​the silicon steel sheets and reduce the possibility of local heating of the medium-frequency electric furnace body. A specially designed water-cooled radiator 4 is installed between the yoke component 3 and the left clamping plate 2 and the right clamping plate 1. When the medium-frequency induction furnace is in operation, the upper yoke component 3 is ensured to be at room temperature to prevent its deformation due to the very high temperature of the yoke component 3, thereby strengthening the support for the induction coil and improving the overall strength of the furnace.

[0044] In this article, there are a few points to note:

[0045] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.

[0046] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.

[0047] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.

Claims

1. A magnetic yoke that does not require water cooling, comprising: A right clamping plate (1), a left clamping plate (2) and a yoke component (3); characterized in that: The right clamping plate (1) and the left clamping plate (2) are both arranged as right-angle structures, the yoke component (3) is located between the right clamping plate (1) and the left clamping plate (2), the right clamping plate (1) and the left clamping plate (2) are symmetrically arranged about the midpoint of the yoke component (3), the right clamping plate (1) and the left clamping plate (2) are both made of stainless steel material, the yoke component (3) is clamped between the right clamping plate (1) and the left clamping plate (2), the yoke component (3) is formed by laminating cold-rolled silicon steel sheets, and a water-cooled radiator (4) is installed between the yoke component (3) and the right clamping plate (1) and the left clamping plate (2).

2. A yoke that does not require water cooling according to claim 1, characterized in that: The yoke component (3) is a crescent-shaped structure, and the thickness of the silicon steel sheet is 0.2 mm-0.3 mm.

3. A yoke that does not require water cooling according to claim 2, characterized in that: Four groups of positioning and mounting holes are provided on the yoke component (3), the left clamping plate (2) and the right clamping plate (1).

4. A yoke that does not require water cooling according to claim 3, characterized in that: The diameters of the positioning and mounting holes on the yoke component (3), the left clamping plate (2) and the right clamping plate (1) are the same as the diameter of the connecting bolt (12), the connecting bolt (12) is installed in the positioning and mounting holes, and threads are arranged on both left and right ends of the connecting bolt (12).

5. A yoke that does not require water cooling according to claim 4, characterized in that: Gaskets (11) are installed on both the left and right sides of the connecting bolt (12), and the two groups of gaskets (11) are in contact with the right clamping plate (1) and the left clamping plate (2) respectively.

6. A yoke that does not require water cooling according to claim 5, characterized in that: The left and right ends of the connecting bolt (12) are threadedly screwed with locking nuts (13).

7. A yoke that does not require water cooling according to claim 4, characterized in that: The joining surface between the yoke component (3) and the coil is an arc surface.