Tapping mechanism for cutting coil of network transformer
By designing a network transformer wire packing and cutting tap mechanism that integrates wire packing and cutting taps, solder, dispensing and discharge shaping, the problems of inefficiency and high cost caused by dispersion of wire packing processing in the prior art are solved, and efficient and integrated wire packing processing effect is achieved.
Patent Information
- Application Number
- CN202323522977.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-23
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2033-12-23
AI Technical Summary
In the prior art, the plastic shaping, tapping, soldering, dispensing and discharge plastic shaping processes of network transformer wire packs need to be completed separately from different equipment, resulting in low efficiency, high labor costs and equipment costs, which affects the economic benefits of the enterprise.
A network transformer wire-pack and cut tap mechanism is designed, including wire-pack and cut tap base, transfer cylinder, transfer part and tangent cylinder. By adjusting the height of the connecting piece, adjusting the height of the tangent cylinder and cutter, the reserved length of the wire-pack tap is achieved.
The mechanism can cut the taps with reserved length when loading online, and integrates the functions of wire packing, cutting taps, soldering, dispensing and discharge shaping, which improves processing efficiency and reduces labor and equipment costs.
Smart Images
Figure CN222672802U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a network transformer wire package cutting tapping mechanism. Background Art
[0002] In the manufacturing process of network transformers, the magnetic ring wire package needs to be cut, soldered, and glued. For wire packages with some specific requirements, the wire legs need to be shaped after the winding is completed, and then the taps need to be cut, soldered, and glued, and finally the wire legs need to be shaped again. At present, in order to achieve the above-mentioned shaping, tap cutting, soldering, glue dispensing, and shaping of the wire package, it is necessary to use a separate wire leg shaping equipment to complete the wire leg shaping of the completed winding wire package first, and then manually transport the wire package to the tap cutting equipment, soldering equipment, glue dispensing equipment and another wire leg shaping equipment to complete the tap cutting, soldering, glue dispensing and final wire leg shaping of the wire package in turn. The entire wire package processing process is completed by different equipment separately, which greatly affects efficiency. At the same time, labor costs and the costs of each individual equipment also greatly affect the economic benefits of the enterprise. Therefore, a network transformer wire package processing equipment is needed that integrates the five processes of network transformer wire package shaping, tap cutting, soldering, glue dispensing and discharge shaping. Therefore, it is necessary to design a wire package tap cutting mechanism that matches the network transformer wire package processing equipment and can cut the wire package tap to a reserved length while loading the wire package. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a network transformer wire package tap cutting mechanism capable of cutting the reserved length of the network transformer wire package tap.
[0004] The technical solution adopted by the utility model is: the utility model includes a wire package cutter tap base, a wire package cutter tap transfer cylinder, a wire package cutter tap transfer piece and a wire package cutter tap tangent cylinder, the wire package cutter tap base is adapted and fixedly arranged on the loading station of an external machine, the wire package cutter tap transfer cylinder is fixedly arranged on the wire package cutter tap base, the wire package cutter tap transfer piece is adapted and movably arranged on the wire package cutter tap base through a wire package cutter tap transfer slide rail and is connected to the output end of the wire package cutter tap transfer cylinder, the wire package cutter tap tangent cylinder is adapted and arranged on the wire package cutter tap transfer piece through a position adjustment component, and a wire package cutter tap cutter is adapted and arranged on the output end of the wire package cutter tap tangent cylinder.
[0005] The position adjustment assembly includes a shear tap support plate and a shear tap mounting plate, the shear tap support plate is adapted to be fixed and vertically arranged on the wire package shear tap transfer member, the wire package shear tap tangent cylinder is adapted to be fixed and arranged on the shear tap mounting plate, the shear tap support plate is adapted to be provided with a pre-installed hole, the end of the shear tap mounting plate is provided with a mounting plate adjustment connector adapted to the pre-installed hole, the mounting plate adjustment connector is adapted to be movably adapted and installed in the pre-installed hole by adjusting the fixing screw, the outside of the adjusting fixing screw is adapted to be provided with an adjustment tension spring, the adjustment tension spring is adapted to be arranged between the upper end surface of the mounting plate adjustment connector and the inner top surface of the pre-installed hole.
[0006] Beneficial effect: In the utility model, the wire package cutter tapping transfer cylinder is responsible for driving the wire package cutter tapping tangent cylinder and the wire package tapping cutter to move forward and backward. By adjusting the adjusting screw to adjust the height of the mounting plate adjusting connector in the pre-installed hole, and then adjusting the height of the wire package cutter tapping tangent cylinder and the wire package tapping cutter, the length of the wire package tap that needs to be retained can be adjusted. BRIEF DESCRIPTION OF THE DRAWINGS
[0007] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0008] Figure 2 It is a schematic diagram of the explosion structure of the utility model. DETAILED DESCRIPTION
[0009] like Figure 1 , Figure 2 As shown, the utility model includes a wire package cutter tap base 51, a wire package cutter tap transfer cylinder 52, a wire package cutter tap transfer member 53 and a wire package cutter tap tangent cylinder 54. The wire package cutter tap base 51 is adapted and fixedly arranged on the loading station of an external machine, the wire package cutter tap transfer cylinder 52 is fixedly arranged on the wire package cutter tap base 51, the wire package cutter tap transfer member 53 is adapted and movably arranged on the wire package cutter tap base 51 through a wire package cutter tap transfer slide rail 55 and is connected to the output end of the wire package cutter tap transfer cylinder 52, the wire package cutter tap tangent cylinder 54 is adapted and arranged on the wire package cutter tap transfer member 53 through a position adjustment component, and a wire package cutter 541 is adapted and arranged on the output end of the wire package cutter tap tangent cylinder 54.
[0010] The position adjustment component includes a tap shear support plate 561 and a tap shear mounting plate 562. The tap shear support plate 561 is adapted to be fixed and vertically arranged on the wire package tap shear transfer member 53. The wire package tap shear tangent cylinder 54 is adapted to be fixed and arranged on the tap shear mounting plate 562. The tap shear support plate 561 is adapted to be provided with a pre-installed hole 563. The end of the tap shear mounting plate 562 is provided with a mounting plate adjustment connector 564 adapted to the pre-installed hole 563. The mounting plate adjustment connector 564 is adapted to be movably adapted and installed in the pre-installed hole 563 by adjusting the fixing screw 565. An adjusting tension spring 566 is adapted to be arranged outside the adjusting fixing screw 565. The adjusting tension spring 566 is adapted to be arranged between the upper end surface of the mounting plate adjustment connector 564 and the inner top surface of the pre-installed hole 563.
[0011] The wire package shear tap transfer cylinder 52 drives the wire package shear tap tangent cylinder 54 to move back and forth along the wire package shear tap base 51, and the wire package shear tap tangent cylinder 54 drives the wire package shear tap cutter 541 to open and close, and when closed, it is cutting the wire; the fine-tuning adjustment screw 565 can change the height of the tap shear mounting plate 562 relative to the tap shear support plate 561, and thus adjust the height of the wire package shear tap tangent cylinder 54, thereby adjusting the length of the tap line foot that needs to be reserved after cutting the wire.
[0012] During operation, the utility model is placed as a whole on the loading station for external wire package processing and is arranged below the external wire package clamping fixture. After the external fixture clamps the wire and loads the wire, the wire package tap cutter 541 is driven to the tap of the wire package and shears the twisted tap to cut off the excess length of the tap wire.
[0013] The utility model is suitable for the field of production and processing of magnetic ring wire packages of network transformers.
Claims
1. Network transformer wire package cutting tapping mechanism, characterized by: The invention comprises a wire package cutter tapping base (51), a wire package cutter tapping transfer cylinder (52), a wire package cutter tapping transfer member (53) and a wire package cutter tapping tangent cylinder (54). The wire package cutter tapping base (51) is adapted and fixedly arranged on a loading station of an external machine, the wire package cutter tapping transfer cylinder (52) is fixedly arranged on the wire package cutter tapping base (51), the wire package cutter tapping transfer member (53) is adapted and movably arranged on the wire package cutter tapping base (51) through a wire package cutter tapping transfer slide rail (55) and is connected to the output end of the wire package cutter tapping transfer cylinder (52), the wire package cutter tapping tangent cylinder (54) is adapted and arranged on the wire package cutter tapping transfer member (53) through a position adjustment component, and a wire package cutter (541) is adapted and arranged on the output end of the wire package cutter tapping tangent cylinder (54).
2. The network transformer wire package cutting tapping mechanism according to claim 1 is characterized in that: The position adjustment assembly comprises a tap cutter support plate (561) and a tap cutter mounting plate (562); the tap cutter support plate (561) is adapted to be fixedly and vertically arranged on the wire package tap cutter transport member (53); the wire package tap cutter tangent cylinder (54) is adapted to be fixedly arranged on the tap cutter mounting plate (562); the tap cutter support plate (561) is adapted to be provided with a pre-installed hole (563); and the end of the tap cutter mounting plate (562) is provided with a hole for contact with the tap cutter. A mounting plate adjusting connector (564) is adapted to the pre-installed hole (563); the mounting plate adjusting connector (564) is movably adapted and installed in the pre-installed hole (563) by means of an adjusting fixing screw (565); an adjusting tension spring (566) is adapted to be arranged outside the adjusting fixing screw (565); the adjusting tension spring (566) is adapted to be arranged between the upper end surface of the mounting plate adjusting connector (564) and the inner top surface of the pre-installed hole (563).