Thin film capacitor processing device

By designing an automated film capacitor processing device, the problem of low capacitor assembly efficiency in the prior art is solved, and automatic loading and assembly of the capacitor body and end cap is realized, thereby improving assembly efficiency and stability.

CN222672822UActive Publication Date: 2025-03-25ZHEJIANG DAZHAO ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421177270.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-03-25
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The assembly of the end caps and main bodies of existing film capacitors mainly relies on manual labor, resulting in low efficiency and time-consuming and labor-intensive.

Method used

A thin film capacitor processing device is designed, including a capacitor body loading module, a capacitor end cap loading module and an assembly module, and automatic loading and assembly of the capacitor body and end cap are realized through linkage.

Benefits of technology

The automatic assembly of capacitors is realized, efficiency is improved, and assembly stability and practicality are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a film capacitor processing device, which comprises a capacitor main body feeding module, a capacitor end cover feeding module and an assembling module, the capacitor main body feeding module comprises a driving unit, a blocking unit and a limiting and fixing unit, and the driving unit comprises a driving motor, a driving wheel, a transmission belt, a driven wheel, a tension adjusting roller and a transmission protection plate. The driving wheel is connected with the driving end of the driving motor, and the conveying belt is installed among the driving wheel, the driven wheel and the tension adjusting roller. According to the film capacitor processing device disclosed by the utility model, the capacitor main body feeding module, the capacitor end cover feeding module and the assembling module are linked, so that automatic feeding of a capacitor main body and a capacitor end cover is realized, automatic assembling is realized through the assembling module, and the film capacitor processing device has the advantages of high efficiency, stable structure, high practicability and the like.
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Description

Technical Field

[0001] The utility model belongs to the technical field of film capacitor assembly processing, and in particular relates to a film capacitor processing device. Background Art

[0002] Before the metal layer is sprayed on the outer shell of the film capacitor, the capacitor end caps need to be installed on both ends of the capacitor body to ensure that the internal components of the capacitor body will not be sprayed during the spraying. The existing assembly between the capacitor end caps and the capacitor body is still done manually, which has the disadvantages of being time-consuming, labor-intensive and inefficient.

[0003] Therefore, further improvements are made to the above problems. Utility Model Content

[0004] The main purpose of the utility model is to provide a film capacitor processing device, which is linked by a capacitor body feeding module, a capacitor end cover feeding module and an assembly module, so as to realize automatic feeding of the capacitor body and the capacitor end cover and realize automatic assembly through the assembly module, and has the advantages of high efficiency, stable structure and high practicality.

[0005] In order to achieve the above purpose, the utility model provides a film capacitor processing device, including a capacitor body feeding module, a capacitor end cover feeding module and an assembly module, wherein:

[0006] The capacitor body feeding module includes a driving unit, a blocking unit and a limiting fixing unit, wherein:

[0007] The driving unit includes a driving motor, a driving wheel, a transmission belt, a driven wheel, a tension adjustment roller, and a transmission guard plate, wherein the driving wheel is connected to the driving end of the driving motor and the transmission belt is installed between the driving wheel, the driven wheel and the tension adjustment roller, the transmission guard plate is located on both sides of the transmission belt and the transmission belt is used to transmit the capacitor body;

[0008] The blocking unit includes a first bracket, a second bracket, a first cylinder, a second cylinder, a first baffle and a second baffle, wherein the first bracket, the first cylinder and the first baffle are located on one side of the capacitor body, the first cylinder is mounted on the first bracket and the first baffle is connected to the driving end of the first cylinder; the second bracket, the second cylinder and the second baffle are located on the other side of the capacitor body, the second cylinder is mounted on the second bracket and the second baffle is connected to the driving end of the second cylinder;

[0009] The limiting and fixing unit comprises a dual-drive cylinder, a first limiting block and a second limiting block, wherein the first limiting block is located at a first driving end of the dual-drive cylinder and the second limiting block is located at a second driving end of the dual-drive cylinder;

[0010] The capacitor end cap feeding module comprises a transmission bracket and a transmission channel, wherein the transmission channel is installed on the transmission bracket and is used to transmit the capacitor end cap;

[0011] The assembly module is located at a side of the transmission channel close to the limiting and fixing unit and comprises a clamping cylinder, which is located above the capacitor end cover.

[0012] As a further preferred technical solution of the above technical solution, the film capacitor processing device also includes a workbench, and the main body feeding module, the capacitor end cover feeding module and the assembly module are all installed on the workbench.

[0013] As a further preferred technical solution of the above technical solution, the driving unit includes a first mounting frame and a second mounting frame, the driving wheel is mounted on the first mounting frame and the driven wheel is mounted on the second mounting frame.

[0014] As a further preferred technical solution of the above technical solution, the transmission guard plate is installed between the first mounting frame and the second mounting frame.

[0015] As a further preferred technical solution of the above technical solution, the assembly module also includes a robotic arm, the bottom end of the robotic arm is installed on the workbench and the clamping cylinder is installed on the driving end of the robotic arm. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model is a structural schematic diagram of a film capacitor processing device.

[0017] Figure 2 The utility model is a structural schematic diagram of a film capacitor processing device.

[0018] Figure 3 The utility model is a structural schematic diagram of a film capacitor processing device.

[0019] The reference numerals include: 100, capacitor body loading module; 110, drive unit; 111, drive motor; 112, driving wheel; 113, transmission belt; 114, driven wheel; 115, tension adjustment roller; 116, transmission guard plate; 117, first mounting frame; 118, second mounting frame; 120, blocking unit; 121, first bracket; 122, second bracket; 123, first cylinder; 124, second cylinder; 125, first partition; 126, second partition; 130, limiting fixing unit; 131, dual drive cylinder; 132, first limiting block; 133, second limiting block; 200, capacitor end cover loading module; 210, transmission bracket; 220, transmission channel; 300, assembly module; 310, clamping cylinder; 400, workbench; 500, capacitor body; 600, capacitor end cover. DETAILED DESCRIPTION

[0020] The following description is used to disclose the utility model so that those skilled in the art can implement the utility model. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations. The basic principles of the utility model defined in the following description can be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not deviate from the spirit and scope of the utility model.

[0021] The utility model discloses a film capacitor processing device. The specific embodiments of the utility model are further described below in conjunction with the preferred embodiments.

[0022] In the embodiments of the present invention, those skilled in the art note that the robot arm and the like involved in the present invention may be regarded as prior art.

[0023] Preferred embodiments.

[0024] like Figure 1-3 As shown, the utility model discloses a film capacitor processing device, including a capacitor body feeding module 100, a capacitor end cover feeding module 200 and an assembly module 300, wherein:

[0025] The capacitor body loading module 100 includes a driving unit 110, a blocking unit 120 and a limiting fixing unit 130, wherein:

[0026] The driving unit 110 includes a driving motor 111, a driving wheel 112, a transmission belt 113, a driven wheel 114, a tension adjustment roller 115, and a transmission guard plate 116. The driving wheel 112 is connected to the driving end of the driving motor 111 and the transmission belt 113 is installed between the driving wheel 112, the driven wheel 114 and the tension adjustment roller 115. The transmission guard plate 116 is located on both sides of the transmission belt 113 and the transmission belt 113 is used to transmit the capacitor body 500.

[0027] The blocking unit 120 includes a first bracket 121, a second bracket 122, a first cylinder 123, a second cylinder 124, a first baffle 125 and a second baffle 126, wherein the first bracket 121, the first cylinder 123 and the first baffle 125 are located on one side of the capacitor body 500, the first cylinder 123 is mounted on the first bracket 121 and the first baffle 125 is connected to the driving end of the first cylinder 123; the second bracket 122, the second cylinder 124 and the second baffle 126 are located on the other side of the capacitor body 500, the second cylinder 124 is mounted on the second bracket 122 and the second baffle 126 is connected to the driving end of the second cylinder 124;

[0028] The limiting and fixing unit 130 includes a dual-driving cylinder 131, a first limiting block 132 and a second limiting block 133, wherein the first limiting block 132 is located at the first driving end of the dual-driving cylinder 131 and the second limiting block 133 is located at the second driving end of the dual-driving cylinder 131;

[0029] The capacitor end cap loading module 200 includes a transmission bracket 210 and a transmission channel 220, wherein the transmission channel 220 is installed on the transmission bracket 210 and the transmission channel 200 is used to transmit the capacitor end cap 600;

[0030] The assembling module 300 is located at a side of the transmission channel 220 close to the limiting fixing unit 130 and the assembling module 300 includes a clamping cylinder 310 , and the clamping cylinder 310 is located above the capacitor end cover 600 .

[0031] Specifically, the thin film capacitor processing device further includes a workbench 400 , and the main body loading module 100 , the capacitor end cover loading module 200 and the assembly module 300 are all installed on the workbench 400 .

[0032] More specifically, the driving unit 110 includes a first mounting frame 117 and a second mounting frame 118 , the driving wheel 112 is mounted on the first mounting frame 117 and the driven wheel 114 is mounted on the second mounting frame 118 .

[0033] Furthermore, the transmission guard plate 116 is installed between the first mounting frame 117 and the second mounting frame 118 .

[0034] Furthermore, the assembly module 200 further comprises a robot arm (not shown), the bottom end of the robot arm is mounted on the workbench 400 and the gripping cylinder 310 is mounted on the driving end of the robot arm.

[0035] For this utility model:

[0036] For the capacitor body feeding module, the driving motor drives the active wheel, the driven wheel and the tension adjustment roller to rotate, thereby driving the conveyor belt to move, so as to complete the automatic feeding of the capacitor body; when a certain amount of feeding needs to be blocked, the first / second cylinder is driven to make the first / second partition move toward each other, thereby blocking the forward movement of the capacitor body and adjusting the transmission rhythm; when the capacitor body is assembled, it needs to be fixed, so the dual-driving cylinder is started to make the first / second limit block move toward each other to fix the capacitor body;

[0037] For the capacitor end cap loading module, the capacitor end cap is transmitted through the transmission channel, and the drive assembly and the transmission belt are installed on the transmission channel for orderly loading;

[0038] When the capacitor end cap reaches below the clamping cylinder, the clamping cylinder is started to clamp it, and then the clamping cylinder is transported to above the fixed capacitor body by the robot arm and pressed down to complete the assembly and proceed to the next assembly.

[0039] It is worth mentioning that the technical features such as the robotic arm involved in this utility model patent application should be regarded as prior art. The specific structure, working principle, and possible control method and spatial layout method of these technical features can be selected according to the conventional methods in the field, and should not be regarded as the inventive point of this utility model patent. This utility model patent will not be further elaborated.

[0040] For those skilled in the art, it is still possible to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A film capacitor processing device, characterized in that: It includes a capacitor body feeding module, a capacitor end cover feeding module and an assembly module, wherein: The capacitor body feeding module includes a driving unit, a blocking unit and a limiting fixing unit, wherein: The driving unit includes a driving motor, a driving wheel, a transmission belt, a driven wheel, a tension adjustment roller, and a transmission guard plate, wherein the driving wheel is connected to the driving end of the driving motor and the transmission belt is installed between the driving wheel, the driven wheel and the tension adjustment roller, the transmission guard plate is located on both sides of the transmission belt and the transmission belt is used to transmit the capacitor body; The blocking unit includes a first bracket, a second bracket, a first cylinder, a second cylinder, a first baffle and a second baffle, wherein the first bracket, the first cylinder and the first baffle are located on one side of the capacitor body, the first cylinder is mounted on the first bracket and the first baffle is connected to the driving end of the first cylinder; the second bracket, the second cylinder and the second baffle are located on the other side of the capacitor body, the second cylinder is mounted on the second bracket and the second baffle is connected to the driving end of the second cylinder; The limiting and fixing unit comprises a dual-drive cylinder, a first limiting block and a second limiting block, wherein the first limiting block is located at a first driving end of the dual-drive cylinder and the second limiting block is located at a second driving end of the dual-drive cylinder; The capacitor end cap feeding module comprises a transmission bracket and a transmission channel, wherein the transmission channel is installed on the transmission bracket and is used to transmit the capacitor end cap; The assembly module is located at a side of the transmission channel close to the limiting and fixing unit and comprises a clamping cylinder, which is located above the capacitor end cover.

2. A thin film capacitor processing device according to claim 1, characterized in that: The film capacitor processing device also includes a workbench, and the main body loading module, the capacitor end cover loading module and the assembly module are all installed on the workbench.

3. A film capacitor processing device according to claim 2, characterized in that: The driving unit includes a first mounting frame and a second mounting frame, the driving wheel is mounted on the first mounting frame and the driven wheel is mounted on the second mounting frame.

4. A film capacitor processing device according to claim 3, characterized in that: The transmission guard plate is installed between the first mounting frame and the second mounting frame.

5. A film capacitor processing device according to claim 4, characterized in that: The assembly module further comprises a mechanical arm, the bottom end of which is mounted on the workbench and the gripping cylinder is mounted on the driving end of the mechanical arm.