Stator glue pouring device of disc type motor

Abstract

The utility model relates to the technical field of disc type motor manufacturing, and provides a stator glue pouring device of a disc type motor, which comprises a mold base, a mold top cover, a Teflon separation cylinder, a Teflon pressing block and a screw, a sinking groove is formed in the center of the mold base; the bottom of the Teflon separation barrel is placed in the sinking groove, and a lifting ring is arranged on the outer side face of the top of the Teflon separation barrel; a first through hole is formed in the center of the mold top cover; and the teflon pressing block is fixedly arranged on the lower surface of the mold top cover, a central convex part of the teflon pressing block extends into the first through hole, and a glue pouring hole is formed in the central convex part of the teflon pressing block. The utility model has the advantages that the Teflon separation barrel and the Teflon pressing block are additionally arranged, and the epoxy resin pouring sealant is isolated from the mold base and the mold top cover by utilizing the characteristic that the Teflon material cannot be adhered and fixed by the epoxy resin pouring sealant, so that the epoxy resin pouring sealant is prevented from being adhered to the mold base and the mold top cover; and the stator of the disc type motor after glue pouring and curing can be conveniently taken out from the sinking groove of the mold base.

Description

Technical Field

[0001] The utility model relates to the technical field of disc motor manufacturing, in particular to a stator glue pouring device of a disc motor. Background Art

[0002] The disc motor, also known as the disk motor, has the characteristics of small size, light weight and high efficiency. In order to be thin, the stator of the disc motor is on a flat substrate and the rotor is covered on the stator. Generally, the stator is a coil and the rotor is a permanent magnet or a disc with a permanent magnet attached.

[0003] The stator glue potting of the disc motor is mainly used to fix and protect the stator coil and encapsulate various components inside the motor, improve the heat dissipation performance of the stator coil, reduce the temperature of components, and extend the service life of the disc motor.

[0004] See also Figure 1 and Figure 2 The stator glue pouring device of the traditional disc motor is to first place the stator 6 of the disc motor on the sink groove 11 of the mold base 1, then cover the sink groove 11 of the mold base 1 with the mold top cover 2, and then use the screw 5 to lock and fix the mold base 1 and the mold top cover 2; inject the epoxy resin potting glue 61 into the first through hole 21 of the mold top cover 2, and the epoxy resin potting glue 61 fills and covers the stator 6 of the disc motor. Put the whole mold into the baking oven, heat and cure the epoxy resin potting glue, and finally take out the stator of the disc motor. However, in order to ensure the strength of the mold, the mold base and the mold top cover are usually made of metal materials, and the epoxy resin potting glue is easy to adhere to the mold base and the mold top cover; thus, it is inconvenient to take out the stator of the disc motor after the potting and curing from the sink groove of the mold base, and it is easy to damage the cured epoxy resin potting glue when taking it out, and even expose part of the stator coil, which loses the protective effect of the potting glue.

[0005] Therefore, how to prevent the epoxy resin potting glue from adhering to the mold base and the mold top cover, and conveniently remove the stator of the disc motor after the potting glue is cured from the sink groove of the mold base, is a technical problem that needs to be solved urgently in the current field. Utility Model Content

[0006] The technical problem to be solved by the utility model is to provide a stator glue pouring device for a disc motor, which prevents epoxy resin potting glue from adhering to the mold base and the mold top cover, and conveniently removes the stator of the disc motor after the glue pouring and curing from the sink groove of the mold base.

[0007] The utility model is implemented as follows: a stator glue pouring device for a disc motor, comprising:

[0008] Mold base, mold top cover, Teflon spacer, Teflon block and screws;

[0009] A sink groove is provided at the center of the mold base, threaded holes are provided at the edge of the mold base, and a plurality of threaded holes are arranged at intervals around the sink groove;

[0010] The bottom of the Teflon spacer is placed in the sink, the top outer side of the Teflon spacer is provided with a lifting ring, and there is a gap between the lifting ring and the mold base;

[0011] A first through hole is formed at the center of the mold top cover, a second through hole is formed at the edge of the mold top cover, and a plurality of the second through holes are arranged at intervals around the first through hole;

[0012] The Teflon pressing block is fixedly arranged on the lower surface of the mold top cover, the central convex portion of the Teflon pressing block extends into the first through hole, and the central convex portion of the Teflon pressing block is provided with a glue injection hole;

[0013] The Teflon spacer is used to place the stator of the disc motor, and the Teflon pressing block is pressed on the top opening of the Teflon spacer;

[0014] The screws pass through the second through holes one by one and are also locked and connected with the threaded holes;

[0015] The glue pouring hole is used to receive epoxy resin pouring glue, and the epoxy resin pouring glue fills the Teflon spacer.

[0016] Furthermore, it also includes: an assembly table, a clamp, an electric screwdriver and a spring rope, the clamp is fixedly arranged on the assembly table, the mold base is placed on the clamp, and the electric screwdriver is connected to the assembly table through the spring rope.

[0017] Furthermore, it also includes: a mesh belt conveyor and a tunnel type baking oven, the assembly table is located on the side of the mesh belt conveyor, and the mesh belt conveyor passes through the tunnel type baking oven.

[0018] Furthermore, a first avoidance hole is formed on the bottom surface of the sink, and a second avoidance hole is formed on the bottom surface of the Teflon spacer, and the first avoidance hole is aligned with the second avoidance hole.

[0019] Compared with the background technology, the advantages of the utility model are: adding Teflon spacers and Teflon pressure blocks, utilizing the property that Teflon material will not be adhered and fixed by epoxy resin potting glue, isolating the epoxy resin potting glue and the mold base and mold top cover, thereby preventing the epoxy resin potting glue from adhering to the mold base and the mold top cover, and conveniently removing the stator of the disc motor after the potting and curing from the sink groove of the mold base; the lifting ring helps to remove the Teflon spacer from the sink groove, and the potting hole on the central convex part of the Teflon pressure block helps to prevent the epoxy resin potting glue from sticking to the mold top cover during potting; finally, the cured epoxy resin potting glue and the stator of the disc motor are removed from the Teflon spacer at the same time, effectively avoiding damage to the cured epoxy resin potting glue and ensuring the protective effect of potting. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention will be further described below in conjunction with the embodiments with reference to the accompanying drawings.

[0021] Figure 1 It is a structural schematic diagram of a stator glue filling device of a traditional disc motor in the background technology.

[0022] Figure 2 It is a structural schematic diagram of the stator of a disc motor in the background technology.

[0023] Figure 3 The utility model is a schematic diagram of the structure of the stator glue filling device of the disc motor.

[0024] Figure 4 It is a structural schematic diagram of the mold base in the embodiment of the utility model.

[0025] Figure 5 It is a schematic diagram of the positions of the mold top cover and the Teflon pressing block in the embodiment of the utility model.

[0026] Figure 6 It is a schematic diagram of the structure of the Teflon spacer in the embodiment of the utility model.

[0027] Figure 7 It is a schematic diagram of the positions of an assembly table, a fixture and an electric screwdriver in an embodiment of the utility model.

[0028] Figure 8 It is a schematic diagram of the positions of an assembly table, a mesh belt conveyor and a tunnel type baking oven in an embodiment of the utility model.

[0029] Fig. 9 It is a schematic diagram of the positions of the support shaft, Teflon spacer, and mold base in the embodiment of the utility model.

[0030] Fig.10 It is a schematic diagram of the positions of the first avoidance hole and the second avoidance hole in an embodiment of the utility model.

[0031] Figure numerals: mold base 1; sink 11; threaded hole 12; first avoidance hole 13; mold top cover 2; first through hole 21; second through hole 22; Teflon spacer 3; lifting ring 31; gap 32; second avoidance hole 33; Teflon pressure block 4; center convex part 41; glue hole 42; screw 5; stator of disc motor 6; epoxy resin potting glue 61; coil 62; support shaft 63; assembly table 7; clamp 71; electric screwdriver 72; spring rope 73; mesh belt conveyor 8; tunnel baking oven 81. DETAILED DESCRIPTION

[0032] See also Figures 1 to 10 , a preferred embodiment of the utility model.

[0033] A stator glue pouring device for a disc motor, comprising:

[0034] Mold base 1, mold top cover 2, Teflon spacer 3, Teflon pressing block 4 and screw 5;

[0035] A sink groove 11 is provided at the center of the mold base 1, and threaded holes 12 are provided at the edge of the mold base 1. A plurality of threaded holes 12 are arranged at intervals around the sink groove 11.

[0036] The bottom of the Teflon spacer 3 is placed in the sink 11, and the top outer side of the Teflon spacer 3 has a lifting ring 31, and there is a gap 32 between the lifting ring 31 and the mold base 1;

[0037] A first through hole 21 is formed at the center of the mold top cover 2, and a second through hole 22 is formed at the edge of the mold top cover 2. A plurality of the second through holes 22 are arranged at intervals around the first through hole 21.

[0038] The Teflon pressing block 4 is fixedly arranged on the lower surface of the mold top cover 2, the central convex portion 41 of the Teflon pressing block 4 extends into the first through hole 21, and the central convex portion 41 of the Teflon pressing block 4 is provided with a glue injection hole 42;

[0039] The Teflon spacer 3 is used to place the stator 6 of the disc motor, and the Teflon pressing block 4 is pressed on the top opening of the Teflon spacer 3;

[0040] The screws 5 pass through the second through holes 22 one by one and are also locked and connected with the threaded holes 12;

[0041] The glue injection hole 42 is used to receive the epoxy resin injection glue 61 , and the epoxy resin injection glue 61 fills the Teflon spacer 3 .

[0042] The utility model additionally provides a Teflon spacer 3 and a Teflon pressing block 4, and utilizes the characteristic that the Teflon material will not be adhered and fixed by the epoxy resin potting glue 61 to isolate the epoxy resin potting glue 61 from the mold base 1 and the mold top cover 2, thereby preventing the epoxy resin potting glue 61 from adhering to the mold base 1 and the mold top cover 2, and conveniently taking out the stator 6 of the disc motor after the potting and curing from the sink groove 11 of the mold base 1; the lifting ring 31 helps to take out the Teflon spacer 3 from the sink groove 11, and the potting hole 42 of the central protrusion 41 of the Teflon pressing block 4 helps to prevent the epoxy resin potting glue 61 from adhering to the mold top cover 2 during potting; finally, the cured product of the epoxy resin potting glue 61 and the stator 6 of the disc motor are taken out from the Teflon spacer 3 at the same time, effectively avoiding damage to the cured product of the epoxy resin potting glue 61, and ensuring the protective effect of the potting.

[0043] The number of screws 5, threaded holes 12, and second through holes 22 are all four. In the process of taking out the Teflon spacer 3 from the sink 11, the staff can use a screwdriver 5 to enter the gap 32 between the lifting ring 31 and the mold base 1, and then tilt the Teflon spacer 3 to quickly take out the Teflon spacer 3. Or the staff can grab the lifting ring 31 by hand and pull out the Teflon spacer 3. At this time, the lifting ring 31 increases the friction between the Teflon spacer 3 and the staff's hand.

[0044] The Teflon pressing block 4 is fixed to the mold top cover 2 by thread locking, which is convenient for disassembly, assembly and maintenance.

[0045] It also includes: an assembly table 7, a clamp 71, an electric screwdriver 72 and a spring rope 73. The clamp 71 is fixedly arranged on the assembly table 7, the mold base 1 is placed on the clamp 71, and the electric screwdriver 72 is connected to the assembly table 7 through the spring rope 73. The beneficial effect of this technical solution is that it is convenient to lock or disassemble the mold base 1 and the mold top cover 2. The clamp 71 is a spring clamp 71 of the prior art. After placing the mold base 1 on the clamp 71, the staff uses the electric screwdriver 72 to lock the screw 5, so as to quickly fix the mold base 1 and the mold top cover 2. The spring rope 73 makes it easy for the staff to find the electric screwdriver 72 to avoid the electric screwdriver 72 from being lost.

[0046] It also includes: a mesh belt conveyor 8 and a tunnel type baking oven 81, the assembly table 7 is located on the side of the mesh belt conveyor 8, and the mesh belt conveyor 8 passes through the tunnel type baking oven 81. The beneficial effect of this technical solution is that it is convenient to transport the assembled mold. The staff puts the stator 6 of the disc motor on the Teflon spacer 3 on the assembly table 7, and then puts the Teflon spacer 3 on the sink 11 of the mold base 1, and uses screws 5 to lock and fix the mold base 1 and the mold top cover 2. The staff can manually inject the epoxy resin potting glue 61 into the potting hole 42, and the epoxy resin potting glue 61 fills the Teflon spacer 3 and covers the coil 62 of the stator 6 of the disc motor; the staff puts the assembled entire mold on the mesh belt conveyor 8, and the disc motor stator after potting is transported to the tunnel type baking oven 81 along with the entire mold, and the epoxy resin potting glue 61 is heated and cured.

[0047] The bottom surface of the sink 11 is provided with a first avoidance hole 13, and the bottom surface of the Teflon spacer 3 is provided with a second avoidance hole 33, and the first avoidance hole 13 is aligned with the second avoidance hole 33. The beneficial effect of this technical solution is that avoiding the stator support shaft 63 helps the stator 6 of the disc motor to stabilize its position in the Teflon spacer 3. The stator support shaft 63 fits with the second avoidance hole 33, effectively preventing the epoxy resin potting glue 61 from flowing out of the second avoidance hole 33.

[0048] The working method of the utility model is as follows: the staff puts the stator 6 of the disc motor on the Teflon spacer 3 on the assembly table 7, then puts the Teflon spacer 3 on the sink 11 of the mold base 1, presses the Teflon block 4 on the top opening of the Teflon spacer 3, and uses the screw 5 to fix the mold top cover 2 and the mold base 1. The assembled entire mold is placed on the mesh belt conveyor 8, and the entire mold and the stator 6 of the disc motor are preheated through the tunnel type baking oven 81. The preheated mold is transported to the glue filling device of the prior art, and the epoxy resin potting glue 61 enters from the glue filling hole 42 and fills the Teflon spacer 3. The mold after the glue filling is transported by the mesh belt conveyor 8 to another tunnel type baking oven 81, and the epoxy resin potting glue 61 is heated and cured. After cooling to room temperature, the staff removes the entire mold from the mesh belt conveyor 8, disassembles the entire mold on another assembly table 7, and takes out the Teflon spacer 3 from the sink 11 of the mold base 1. Since the Teflon material will not be adhered and fixed by the epoxy resin potting glue 61, finally, the stator 6 of the disc motor after the potting and curing is directly taken out from the Teflon spacer 3.

[0049] Although the specific implementation methods of the present invention are described above, those skilled in the art should understand that the specific embodiments described are only illustrative and are not intended to limit the scope of the present invention. Equivalent modifications and changes made by those skilled in the art in accordance with the spirit of the present invention should be included in the scope of protection of the claims of the present invention.

Claims

1. A stator glue filling device for a disc motor, characterized in that: include: Mold base, mold top cover, Teflon spacer, Teflon block and screws; A sink groove is provided at the center of the mold base, threaded holes are provided at the edge of the mold base, and a plurality of threaded holes are arranged at intervals around the sink groove; The bottom of the Teflon spacer is placed in the sink, the top outer side of the Teflon spacer is provided with a lifting ring, and there is a gap between the lifting ring and the mold base; A first through hole is formed at the center of the mold top cover, a second through hole is formed at the edge of the mold top cover, and a plurality of the second through holes are arranged at intervals around the first through hole; The Teflon pressing block is fixedly arranged on the lower surface of the mold top cover, the central convex portion of the Teflon pressing block extends into the first through hole, and the central convex portion of the Teflon pressing block is provided with a glue injection hole; The Teflon spacer is used to place the stator of the disc motor, and the Teflon pressing block is pressed on the top opening of the Teflon spacer; The screws pass through the second through holes one by one and are also locked and connected with the threaded holes; The glue pouring hole is used to receive epoxy resin pouring glue, and the epoxy resin pouring glue fills the Teflon spacer.

2. The stator glue pouring device of a disc motor according to claim 1, characterized in that: Also includes: An assembly table, a fixture, an electric screwdriver and a spring rope, wherein the fixture is fixedly arranged on the assembly table, the mold base is placed on the fixture, and the electric screwdriver is connected to the assembly table through the spring rope.

3. The stator glue pouring device of a disc motor according to claim 2, characterized in that: Also includes: A mesh belt conveyor and a tunnel type baking oven, wherein the assembly table is located on the side of the mesh belt conveyor, and the mesh belt conveyor passes through the tunnel type baking oven.

4. The stator glue pouring device of a disc motor according to claim 1, characterized in that: A first avoidance hole is formed on the bottom surface of the sink, and a second avoidance hole is formed on the bottom surface of the Teflon spacer, and the first avoidance hole is aligned with the second avoidance hole.

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