Graphene heating pipe

By designing graphene heating tubes, the graphene conductivity and thermal conductivity are used to solve the problems of high energy consumption and potential radiation risks in the existing heating methods, and the efficient, stable and safe heating effect is achieved, which is suitable for a variety of application scenarios.

CN222674511UActive Publication Date: 2025-03-25江苏和自兴智能设备制造有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421242226.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-03-25
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing heating methods have problems such as high energy consumption, heating limitations, and potential radiation risks, which are difficult to meet the needs of diversified applications.

Method used

A graphene heating tube was designed, using a combined structure of copper wire, wiring terminals, graphene heating core, quartz glass tube and silicone sheath. Through the electrical and thermal conductivity of graphene, efficient heating is achieved and healthy heating is provided through the far-infrared characteristics.

Benefits of technology

It achieves power stability, high thermal conduction efficiency, far-infrared characteristics and long service life, reduces manufacturing costs and energy consumption, avoids radiation risks, and is suitable for a variety of application scenarios.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222674511U_ABST
    Figure CN222674511U_ABST
Patent Text Reader

Abstract

The utility model discloses a graphene heating tube, which comprises a copper wire, a wiring terminal, a graphene heating core body, a quartz glass tube and a silica gel sheath, the wiring terminals are pressed at the two ends of the graphene heating core body; the copper wire is pressed at the other end of the wiring terminal; after being assembled, the wiring terminal, the copper wire and the graphene heating core body are placed into the quartz glass tube; the two ends of the quartz glass tube are pressed and sealed at high temperature to form pressed end surfaces, and inert gas is filled into the quartz glass tube; the bottom of the silica gel sheath faces the graphene heating core body until the press-fit end face of the quartz glass tube is attached to the root of the notch of the silica gel sheath, and a copper wire penetrates through the silica gel sheath to form a copper wire electrode. According to the utility model, the characteristics of rapid heating, efficient heat conduction, energy conservation, environmental protection, no pollution, long service life, special far infrared and the like of graphene are utilized, and the problems and troubles faced by a traditional heating mode are well solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of heating tubes, in particular to a graphene heating tube. Background Art

[0002] With the development of society, there are many electric heating methods, which are widely used in various scenarios. Among them, the most widely used are the following three: electromagnetic heating, resistance wire heating, and microwave heating.

[0003] Analysis of the advantages and disadvantages of the three methods:

[0004] 1. Electromagnetic heating has the advantages of high heat conversion efficiency, cleanliness, hygiene, and precise control, but it also faces disadvantages such as high power, high equipment cost, restrictions on heating objects (especially ceramics), and potential radiation damage to humans caused by electromagnetic waves.

[0005] 2. Resistance wire heating has the advantages of low production cost, high stability and simple structure, but it also faces disadvantages such as high energy consumption, short service life, slow heating speed, large heating inertia and difficulty in precise control.

[0006] 3. Microwave heating has advantages such as fast speed and environmental protection, but it also faces common disadvantages such as high power consumption and uneven heating.

[0007] To sum up, the three common heating methods all have adverse factors such as high energy consumption, heating limitations, and potential radiation risks. It is necessary to design a heating component that can solve the above disadvantages. Utility Model Content

[0008] The purpose of the utility model is to provide a graphene heating tube in view of the defects and shortcomings of the prior art.

[0009] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a graphene heating tube, the innovation of which is: comprising copper wire, terminal blocks, a graphene heating core, a quartz glass tube and a silicone sheath; the terminal blocks are pressed at both ends of the graphene heating core; the copper wire is pressed at the other end of the terminal blocks; after the terminal blocks, copper wire and graphene heating core are assembled, they are placed in a quartz glass tube; the two ends of the quartz glass tube are pressed and sealed at high temperature to form a pressed end face, and inert gas is added to the quartz glass tube; the bottom of the silicone sheath faces the graphene heating core until the pressed end face of the quartz glass tube is in contact with the root of the silicone sheath notch, and is penetrated by the copper wire to form a copper wire electrode.

[0010] Furthermore, the quartz glass tube includes a straight line, a U-shape and a ring shape, and the graphene heating core also includes a straight line, a U-shape and a ring shape, so the graphene heating tube also includes a straight line, a U-shape and a ring shape.

[0011] Furthermore, the graphene heating core is a continuous S-shaped structure.

[0012] After adopting the above structure, the utility model has the following beneficial effects:

[0013] 1. The utility model utilizes the characteristics of graphene such as rapid heating, efficient heat conduction, energy saving, environmental protection and pollution-free, long service life and unique far infrared, which better solves the problems and troubles faced by traditional heating methods.

[0014] 2. Stable power: Graphene has a unique hexagonal structure and a very small thermal expansion coefficient, which makes its physical properties very stable. During the entire experimental process, the feedback of the heating performance is very stable, ensuring that the power of the entire graphene heating tube is very stable. It has a stability that traditional resistance wires and electromagnetic heating cannot match.

[0015] 3. High thermal conductivity efficiency: The core component of the graphene heating tube, the graphene heating core, carries the excellent electrical and thermal conductivity of graphene; the thermal conductivity coefficient is as high as 3000W (mk), which is 5 times that of copper. Therefore, it can convert and transport heat energy as quickly as possible, achieving thermal conduction efficiency that exceeds any other heating method; taking a 500W graphene heating tube as an example, the glass tube temperature can be heated to above 580°C within 3 seconds.

[0016] 4. Unique far-infrared characteristics: The utility model uses graphene with excellent far-infrared characteristics and can also be applied to medical devices. The graphene heating tube can generate infrared light between 5 and 20 microns. This light can penetrate human skin and directly act on subcutaneous tissue, thereby producing some physiological effects, such as promoting blood circulation, reducing fatigue, relieving pain, etc. Graphene can generate radiation in the far-infrared band, and the radiation intensity is much higher than that of ordinary materials, so it can be used in the field of far-infrared health care.

[0017] 5. Long service life: The graphene heating core in the graphene heating tube runs smoothly under the protection of inert gas, and the power is stable, which prolongs the service life of the graphene heating tube; the service life is at least 1 times longer than that of ordinary resistance wire heating tubes / components.

[0018] 6. Low manufacturing cost: Compared with traditional electromagnetic heating and microwave heating, the structure of graphene heating lamp is relatively simple, and the manufacturing cost of each component is very low. It does not require more complex mechanical equipment. Therefore, its comprehensive manufacturing cost is almost negligible compared with other heating methods. According to incomplete calculations, the manufacturing cost of graphene heating tubes of the same power is 1 / 2 of the manufacturing cost of resistance wire, 1 / 10 of electromagnetic heating, and 1 / 5 of microwave heating.

[0019] 7. Green and environmentally friendly: Graphene heating tubes are composed of conventional parts, and the main component of the graphene heating core is carbon, so it realizes the pure conversion of electrical energy into thermal energy, and does not produce radiation risks like microwave heating and electromagnetic heating. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of Example 1;

[0021] Figure 2 It is an exploded view of Example 1;

[0022] Figure 3 It is a structural schematic diagram of Example 2;

[0023] Figure 4 It is an exploded view of Example 2;

[0024] Figure 5 It is a structural schematic diagram of Example 3;

[0025] Figure 6 This is an exploded view of Example 3.

[0026] Description of reference numerals:

[0027] 11 copper wire, 12 terminal block, 13 straight graphene heating core, 14 straight quartz

[0028] Glass tube, 15 silicone sheath;

[0029] 21 copper wire, 22 terminal block, 23 graphene heating core of U-shaped structure, 24 quartz glass tube of U-shaped structure, 25 silicone sheath;

[0030] 31 copper wire, 32 terminal block, 33 graphene heating core with an annular structure, 34 quartz glass tube with an annular structure, 35 silicone sheath. DETAILED DESCRIPTION

[0031] The utility model is further described below in conjunction with the accompanying drawings.

[0032] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be understood that the specific implementation methods described here are only used to explain the utility model and are not used to limit the utility model.

[0033] Example 1

[0034] See also Figure 1-2A graphene heating tube with a straight-line structure comprises a copper wire 11, a terminal 12, a straight-line graphene heating core 13, a straight-line quartz glass tube 14 and a silicone sheath 15; the terminal 12 is pressed at both ends of the graphene heating core 13; the copper wire 11 is pressed at the other end of the terminal 12; after the terminal 12, the copper wire 11 and the graphene heating core 13 are assembled, they are placed in the quartz glass tube 14; the two ends of the quartz glass tube 14 are pressed and sealed at high temperature to form a pressed end face, and an inert gas is added to the quartz glass tube; the bottom of the silicone sheath 15 faces the graphene heating core 13 until the pressed end face of the quartz glass tube 14 is in contact with the root of the notch of the silicone sheath 15, and is penetrated by the copper wire 11 at the same time to form a copper wire electrode.

[0035] In this embodiment, the graphene heating core 13 is a continuous S-shaped structure, so that the area of ​​the graphene heating core is larger in a limited space, which is more conducive to heating.

[0036] Example 2

[0037] See also Figure 3-4 A U-shaped graphene heating tube comprises a copper wire 21, a terminal 22, a U-shaped graphene heating core 23, a U-shaped quartz glass tube 24 and a silicone sheath 25; the terminal 22 is pressed at both ends of the graphene heating core 23; the copper wire 21 is pressed at the other end of the terminal 22; after the terminal 22, the copper wire 21 and the graphene heating core 23 are assembled, they are placed in the quartz glass tube 24; the two ends of the quartz glass tube 24 are pressed and sealed at high temperature to form a pressed end face, and an inert gas is added to the quartz glass tube 24; the bottom of the silicone sheath 25 faces the graphene heating core 23 until the pressed end face of the quartz glass tube 24 is in contact with the root of the notch of the silicone sheath 25 and is penetrated by the copper wire 21 to form a copper wire electrode.

[0038] In this embodiment, the graphene heating core 23 is a continuous S-shaped structure, so that the area of ​​the graphene heating core is larger in a limited space, which is more conducive to heating.

[0039] Example 3

[0040] See also Figure 5-6A graphene heating tube with an annular structure comprises a copper wire 31, a terminal 32, a graphene heating core 33 with an annular structure, a quartz glass tube 34 with an annular structure and a silicone sheath 35; the terminal 32 is pressed at both ends of the graphene heating core 33; the copper wire 31 is pressed at the other end of the terminal 32; after the terminal 32, the copper wire 31 and the graphene heating core 33 are assembled, they are placed in the quartz glass tube 34; the two ends of the quartz glass tube 34 are pressed and sealed at high temperature to form a pressed end face, and inert gas is added to the quartz glass tube 34; the bottom of the silicone sheath 35 faces the graphene heating core 33 until the pressed end face of the quartz glass tube 34 is in contact with the root of the notch of the silicone sheath 35, and is penetrated by the copper wire 31 at the same time to form a copper wire electrode.

[0041] In this embodiment, the graphene heating core 33 is a continuous S-shaped structure, so that the area of ​​the graphene heating core is larger in a limited space, which is more conducive to heating.

[0042] It can be seen from the above embodiments that the graphene heating tube can be prepared into a straight-line, U-shaped and ring-shaped structure as needed, and is certainly not limited to the above three shapes.

[0043] The utility model integrates the graphene heating core to form a graphene heating tube, which has the following advantages:

[0044] 1. Stable power: Graphene has a unique hexagonal structure and a very small thermal expansion coefficient, which makes its physical properties very stable. During the entire experimental process, the feedback of the heating performance is very stable, ensuring that the power of the entire graphene heating tube is very stable. It has a stability that traditional resistance wires and electromagnetic heating cannot match.

[0045] 2. High thermal conductivity efficiency: The core component of the graphene heating tube, the graphene heating core, carries the excellent electrical and thermal conductivity of graphene; the thermal conductivity coefficient is as high as 3000W (mk), which is 5 times that of copper. Therefore, it can convert and transport heat energy as quickly as possible, achieving thermal conduction efficiency that exceeds any other heating method.

[0046] 3. Unique far-infrared characteristics: The utility model uses graphene with excellent far-infrared characteristics and can also be applied to medical devices. The graphene heating tube can generate infrared light between 5 and 20 microns. This light can penetrate human skin and directly act on subcutaneous tissue, thereby producing some physiological effects, such as promoting blood circulation, reducing fatigue, relieving pain, etc. Graphene can generate radiation in the far-infrared band, and the radiation intensity is much higher than that of ordinary materials, so it can be used in the field of far-infrared health care.

[0047] 4. Long service life: The graphene heating core in the graphene heating tube runs smoothly under the protection of inert gas, and the power is stable, which prolongs the service life of the graphene heating tube; the service life is at least 1 times longer than that of ordinary resistance wire heating tubes / components; taking a 500W graphene heating tube as an example, the temperature of the glass tube can be heated to above 580℃ within 3 seconds.

[0048] 5. Low manufacturing cost: Compared with traditional electromagnetic heating and microwave heating, the structure of graphene heating tube is relatively simple, and the manufacturing cost of each component is very low. It does not require more complex mechanical equipment. Therefore, its comprehensive manufacturing cost is almost negligible compared with other heating methods. According to incomplete calculations, the manufacturing cost of graphene heating tubes of the same power is 1 / 2 of the manufacturing cost of resistance wire, 1 / 10 of electromagnetic heating, and 1 / 5 of microwave heating.

[0049] 6. Green and environmentally friendly: Graphene heating tubes are composed of conventional parts, and the main component of the graphene heating core is carbon, so it realizes the pure conversion of electrical energy to thermal energy, and does not produce radiation risks like microwave heating and electromagnetic heating.

[0050] In summary, the utility model not only makes the traditional heating method more diversified, and can be adjusted in terms of size and power, so that it can be applied to a variety of application scenarios, but also its unique power stability and high thermal conductivity can be widely used in industrial occasions, effectively saving electricity. Its stability, green environmental protection, no electromagnetic radiation, and low cost characteristics can be widely used in the replacement of heating components of household appliances, making it safe and comfortable for ordinary people to use, while saving electricity bills, which is very worthy of promotion. Its unique far-infrared characteristics of graphene are also widely used in the fields of biomedicine and health care.

[0051] The above description is only used to illustrate the technical solution of the utility model rather than to limit it. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.

Claims

1. A graphene heating tube, characterized in that: It comprises a copper wire, a terminal block, a graphene heating core, a quartz glass tube and a silicone sheath; the terminal block is pressed at both ends of the graphene heating core; the copper wire is pressed at the other end of the terminal block; after the terminal block, the copper wire and the graphene heating core are assembled, they are placed in a quartz glass tube; the two ends of the quartz glass tube are pressed and sealed at high temperature to form a pressed end face, and an inert gas is added into the quartz glass tube; the bottom of the silicone sheath faces the graphene heating core until the pressed end face of the quartz glass tube is in contact with the root of the silicone sheath notch and is penetrated by the copper wire to form a copper wire electrode.

2. A graphene heating tube according to claim 1, characterized in that: The quartz glass tube includes a straight line, a U-shape and a ring shape, and the graphene heating core also includes a straight line, a U-shape and a ring shape, so the graphene heating tube also includes a straight line, a U-shape and a ring shape.

3. The graphene heating tube according to claim 1, characterized in that: The graphene heating core is a continuous S-shaped structure.