Multistage electromagnetic induction heating device
By designing a multi-stage electromagnetic induction heating device, and using a controller to control and adjust the electromagnetic coil power and quantity, the problem of difficult heating temperature in the prior art is solved, and energy consumption is reduced and heating efficiency is improved.
Patent Information
- Application Number
- CN202421146558.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-05-24
AI Technical Summary
It is difficult for existing electromagnetic induction heating devices to adjust the heating temperature of the electromagnetic coil according to different materials, resulting in higher energy consumption.
A multi-stage electromagnetic induction heating device is designed to control the electromagnetic coil power through a controller, and adjust the heating temperature by increasing or decreasing the number of electromagnetic coils.
It realizes flexible adjustment of the heating temperature of the electromagnetic coil, reduces energy consumption and improves heating efficiency.
Smart Images

Figure CN222674519U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electromagnetic heating, in particular to a multi-stage electromagnetic induction heating device. Background Art
[0002] Electromagnetic heating is also called electromagnetic induction heating, that is, electromagnetic heating (foreign: Electromagneticheating abbreviation: EH) technology. The principle of electromagnetic heating is to generate an alternating magnetic field through the components of the electronic circuit board. When an iron container is placed on it, the surface of the container cuts the alternating magnetic field lines and generates alternating current (eddy current) in the metal part at the bottom of the container. The eddy current causes the carriers at the bottom of the container to move irregularly at high speed, and the carriers and atoms collide and rub against each other to generate heat energy. This has the effect of heating objects. Because the iron container itself generates heat, the heat conversion rate is particularly high, up to 95%, which is a direct heating method. Induction cookers, induction stoves, and electromagnetic heating rice cookers all use electromagnetic heating technology.
[0003] Chinese utility model patent: Publication number CN203136212U discloses an electromagnetic induction heating device, including an electromagnetic coil, an inner side of which is provided with a heat insulation layer, and the electromagnetic coil is connected to an external power supply through an external power supply terminal.
[0004] In the existing technology, when CN203136212U is in use, the heating device improves the heating efficiency ratio to more than 85% through a reasonable structure, especially a modular electromagnetic heating structure, which saves nearly 50% energy compared with traditional resistance heating. At the same time, it avoids the problem of insulation aging caused by long-term heating of traditional resistance heating coils, which causes leakage and high temperature of the traditional resistance heating coils, which poses a safety hazard to operators at work, and is conducive to lowering the working room temperature. The modular structure also improves its adaptability and can be applied to various injection molding machines with good economic benefits.
[0005] However, in actual use, the heating temperature of the electromagnetic coil is relatively fixed, which makes it difficult to adjust the heating temperature of the electromagnetic coil according to different materials, resulting in higher energy consumption in actual use. Therefore, a multi-stage electromagnetic induction heating device is needed to solve the above problem. Utility Model Content
[0006] The utility model aims to provide a multi-stage electromagnetic induction heating device, which has the advantage of regulating the temperature of the electromagnetic coil in use, and solves the problem that the electromagnetic heating coil currently used is difficult to regulate the heating temperature when in use.
[0007] To achieve the above object, the utility model provides the following technical solution: a multi-stage electromagnetic induction heating device, comprising a base, an upper surface of the base is provided with an installation slide groove, an electromagnetic coil body is slidably installed in the installation slide groove, a positioning frame is provided on the outer side of the electromagnetic coil body, and also includes a controller body;
[0008] The controller body is arranged at the bottom of the base;
[0009] Wherein, a connection port is opened on the top of the controller body.
[0010] When using a multi-stage electromagnetic induction heating device in the technical solution, adjacent electromagnetic coil bodies are separated by a protective plate, and the electromagnetic coil bodies are installed by installing screws through the connecting frame. After the electromagnetic coil bodies are slid and installed through the installing slide grooves, the bottom of the electromagnetic coil bodies can be in contact with the top of the touch rod. At the same time, the base is placed on the controller body, and the touch rod is inserted into the connecting port, thereby realizing the electrical connection between the controller body and the electromagnetic coil body, so that the power of the electromagnetic coil body can be controlled through the controller body, and when heating materials of different materials, the number of electromagnetic coil bodies can be appropriately increased or decreased, thereby realizing the adjustment of the heating temperature of the electromagnetic coil.
[0011] Preferably, mounting brackets are fixedly mounted on the rear ends of both sides of the base, and mounting screws are fixedly mounted on the tops of the front ends of the two mounting brackets.
[0012] By fixing mounting frames at the rear ends of both sides of the base and fixing mounting screws at the tops of the front ends of the two mounting frames, the electromagnetic coil body can be positioned by the mounting screws after the electromagnetic coil body is inserted.
[0013] Preferably, holes are opened at equal distances at the rear end of the bottom of the inner wall of the installation slide groove and a touch rod is embedded and installed, the top of the touch rod is in the same plane as the bottom of the inner wall of the installation slide groove, and the bottom of the touch rod passes through the base and is movably inserted in the connecting port.
[0014] By opening holes equidistantly at the rear end of the bottom of the inner wall of the installation slot and embedding and installing a touch rod, the top of the touch rod and the bottom of the inner wall of the installation slot are in the same plane. At the same time, the bottom of the touch rod passes through the base and is movably inserted in the connecting port, so that the touch rod can be electrically connected to the controller body. Moreover, after the touch rod contacts the electromagnetic coil body, the electromagnetic coil body can be electrically connected to the controller body.
[0015] Preferably, both front and rear ends of the electromagnetic coil body are movably clamped with protective plates through positioning frames, adjacent electromagnetic coil bodies are separated by the protective plates, and the bottom of the electromagnetic coil body is in contact with the top of the touch rod but not fixedly connected.
[0016] By movably clamping protective plates at both ends of the electromagnetic coil body through positioning frames, adjacent electromagnetic coil bodies are separated by the protective plates, and the bottom of the electromagnetic coil body is in contact with the top of the touch rod but not fixedly connected, so as to facilitate the disassembly and assembly of the electromagnetic coil body.
[0017] Preferably, connecting frames are fixedly mounted on both sides of the bottom of the positioning frame, and the front end of the mounting screw passes through the connecting frame and is threadedly mounted with a positioning nut.
[0018] Connecting frames are fixedly installed on both sides of the bottom of the positioning frame, and the front end of the mounting screw passes through the connecting frame and is threadedly installed with a positioning nut, so that the electromagnetic coil body is positioned and installed through the mounting screw.
[0019] Preferably, a support frame is fixedly installed at the front end of the controller body, and the top of the support frame is fixedly connected to the front end of the lower surface of the base.
[0020] The base is fixedly installed on the top of the controller body by fixing a support frame on the front end of the controller body and fixing the top of the support frame to the front end of the lower surface of the base.
[0021] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0022] The utility model sets a controller body and sets the controller body at the bottom of the base. At the same time, a connection port is opened on the top of the controller body, so that in specific operation, adjacent electromagnetic coil bodies are separated by a protective plate, and the electromagnetic coil body is installed by passing the installation screw through the connecting frame. After the electromagnetic coil body is slid and installed through the installation slide groove, the bottom of the electromagnetic coil body can be in contact with the top of the touch rod. At the same time, the base is placed on the controller body, and the touch rod is inserted into the connection port, so as to realize the electrical connection between the controller body and the electromagnetic coil body, so that the power of the electromagnetic coil body can be controlled through the controller body, and when heating materials of different materials, the number of electromagnetic coil bodies can be appropriately increased or decreased, so as to realize the adjustment of the heating temperature of the electromagnetic coil, thereby achieving the effect of temperature regulation of the electromagnetic coil in use. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0024] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;
[0025] Figure 3 For the utility model Figure 2 The structural diagram of the enlarged part in the middle;
[0026] Figure 4This is a schematic diagram of the structure of the controller body of the utility model.
[0027] In the figure: 1. controller body; 2. mounting frame; 3. connecting frame; 4. positioning frame; 5. mounting screw; 6. protective plate; 7. mounting slide; 8. base; 9. supporting frame; 10. touch rod; 11. electromagnetic coil body; 12. connecting port. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] Example
[0030] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, an embodiment of the utility model is: a multi-stage electromagnetic induction heating device, including a base 8, an upper surface of the base 8 is provided with a mounting slot 7, an electromagnetic coil body 11 is slidably mounted in the mounting slot 7, a positioning frame 4 is provided outside the electromagnetic coil body 11, and also includes a controller body 1;
[0031] Specifically,
[0032] The controller body 1 is arranged at the bottom of the base 8;
[0033] A connection port 12 is provided on the top of the controller body 1 .
[0034] By setting the controller body 1 and arranging the controller body 1 at the bottom of the base 8, and at the same time, a connection port 12 is opened at the top of the controller body 1, so that in specific operation, the adjacent electromagnetic coil bodies 11 are separated by the protective plate 6, and the electromagnetic coil body 11 is installed by installing the screw rod 5 through the connecting frame 3, and after the electromagnetic coil body 11 is slid and installed through the installation slide groove 7, the bottom of the electromagnetic coil body 11 can be in contact with the top of the feeler rod 10, and at the same time, the base 8 is placed on the controller body 1, and the feeler rod 10 is inserted into the connection port 12, so as to realize the electrical connection between the controller body 1 and the electromagnetic coil body 11, so that the power of the electromagnetic coil body 11 can be controlled through the controller body 1, and when heating different materials, the number of electromagnetic coil bodies 11 can be appropriately increased or decreased, so as to realize the adjustment of the heating temperature of the electromagnetic coil, thereby achieving the effect of temperature regulation of the electromagnetic coil in use.
[0035] Furthermore, mounting frames 2 are fixedly installed at the rear ends of both sides of the base 8, and mounting screws 5 are fixedly installed at the tops of the front ends of the two mounting frames 2.
[0036] By fixing mounting frames 2 on the rear ends of both sides of the base 8 and fixing mounting screws 5 on the tops of the front ends of the two mounting frames 2 , the electromagnetic coil body 11 can be positioned by the mounting screws 5 after the electromagnetic coil body 11 is inserted.
[0037] Furthermore, holes are opened equidistantly at the rear end of the bottom of the inner wall of the installation slot 7 and a feeler rod 10 is embedded and installed. The top of the feeler rod 10 is in the same plane as the bottom of the inner wall of the installation slot 7. The bottom of the feeler rod 10 passes through the base 8 and is movably inserted into the connecting port 12.
[0038] By opening holes equidistantly at the rear end of the bottom of the inner wall of the installation slide groove 7 and embedding and installing the feeler rod 10, the top of the feeler rod 10 and the bottom of the inner wall of the installation slide groove 7 are in the same plane. At the same time, the bottom of the feeler rod 10 passes through the base 8 and is movably inserted into the connecting port 12, so that the feeler rod 10 can be electrically connected to the controller body 1, and after the feeler rod 10 contacts the electromagnetic coil body 11, the electromagnetic coil body 11 can be electrically connected to the controller body 1.
[0039] Furthermore, both front and rear ends of the electromagnetic coil body 11 are movably mounted with protective plates 6 through the positioning frame 4, adjacent electromagnetic coil bodies 11 are separated by the protective plates 6, and the bottom of the electromagnetic coil body 11 contacts the top of the touch rod 10 but is not fixedly connected.
[0040] By movably clamping the protective plates 6 at both ends of the electromagnetic coil body 11 through the positioning frame 4, adjacent electromagnetic coil bodies 11 are separated by the protective plates 6, and the bottom of the electromagnetic coil body 11 is in contact with the top of the touch rod 10 but not fixedly connected, so as to facilitate the disassembly and assembly of the electromagnetic coil body 11.
[0041] Furthermore, connecting frames 3 are fixedly installed on both sides of the bottom of the positioning frame 4, and the front end of the mounting screw 5 passes through the connecting frame 3 and is threadedly installed with a positioning nut.
[0042] The connection frame 3 is fixedly installed on both sides of the bottom of the positioning frame 4, and the front end of the installation screw 5 passes through the connection frame 3 and is threadedly installed with a positioning nut, so that the electromagnetic coil body 11 is positioned and installed by the installation screw 5.
[0043] Furthermore, a support frame 9 is fixedly installed at the front end of the controller body 1 , and the top of the support frame 9 is fixedly connected to the front end of the lower surface of the base 8 .
[0044] The support frame 9 is fixedly installed at the front end of the controller body 1, and the top of the support frame 9 is fixedly connected to the front end of the lower surface of the base 8, so that the base 8 is fixedly installed on the top of the controller body 1. When the utility model is used, the adjacent electromagnetic coil bodies 11 are separated by the protective plate 6, and the electromagnetic coil body 11 is installed by installing the screw rod 5 through the connecting frame 3, and after the electromagnetic coil body 11 is slid and installed through the installation slide groove 7, the bottom of the electromagnetic coil body 11 can be in contact with the top of the touch rod 10, and at the same time, the base 8 is placed on the controller body 1, and the touch rod 10 is inserted into the connecting port 12, so as to realize the electrical connection between the controller body 1 and the electromagnetic coil body 11, so that the power of the electromagnetic coil body 11 can be controlled through the controller body 1, and when heating materials of different materials, the number of electromagnetic coil bodies 11 can be appropriately increased or decreased, so as to realize the adjustment of the heating temperature of the electromagnetic coil.
[0045] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A multi-stage electromagnetic induction heating device, comprising a base (8), wherein the upper surface of the base (8) is provided with a mounting slot (7), an electromagnetic coil body (11) is slidably mounted in the mounting slot (7), and a positioning frame (4) is provided outside the electromagnetic coil body (11), characterized in that: Also includes: A controller body (1) is arranged at the bottom of the base (8); A connection port (12) is provided on the top of the controller body (1).
2. A multi-stage electromagnetic induction heating device according to claim 1, characterized in that: The rear ends of both sides of the base (8) are fixedly mounted with mounting frames (2), and the top ends of the two mounting frames (2) are fixedly mounted with mounting screws (5).
3. A multi-stage electromagnetic induction heating device according to claim 1, characterized in that: The rear end of the bottom inner wall of the installation slide groove (7) has holes equidistantly opened and a touch rod (10) is embedded and installed, the top of the touch rod (10) and the bottom inner wall of the installation slide groove (7) are in the same plane, and the bottom of the touch rod (10) passes through the base (8) and is movably inserted into the connection port (12).
4. The multi-stage electromagnetic induction heating device according to claim 1, characterized in that: The front and rear ends of the electromagnetic coil body (11) are both movably mounted with protective plates (6) via a positioning frame (4); adjacent electromagnetic coil bodies (11) are separated by the protective plates (6); and the bottom of the electromagnetic coil body (11) is in contact with the top of the touch rod (10) but is not fixedly connected.
5. The multi-stage electromagnetic induction heating device according to claim 1, characterized in that: The two sides of the bottom of the positioning frame (4) are fixedly mounted with connecting frames (3), and the front end of the mounting screw rod (5) passes through the connecting frame (3) and is threadedly mounted with a positioning nut.
6. The multi-stage electromagnetic induction heating device according to claim 1, characterized in that: A support frame (9) is fixedly mounted on the front end of the controller body (1), and the top of the support frame (9) is fixedly connected to the front end of the lower surface of the base (8).
Citation Information
Patent Citations
Electromagnetic induction heating device
CN203136212U