Liquid distributor and paste mixing device
By designing a liquid distributor and paste mixing device, the waste of raw materials and uneven formula caused by large volume of paste mixing machines in the prior art was solved, and even liquid distribution and full mixing of materials are achieved, which is suitable for the new formula test of lead-acid batteries.
Patent Information
- Application Number
- CN202421421518.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-20
AI Technical Summary
The paste mixer on the existing lead-acid battery production line has a large volume, which leads to waste of raw materials and uneven formulas, making it difficult to apply to new formula tests of small amounts of raw materials.
A liquid distributor and paste mixing device are designed. The liquid distributor uses the centrifugal force of the stirring shaft to achieve uniform distribution of liquid by combining the liquid inlet tank, the liquid distributor and the liquid distributor. The paste mixing device includes a mixing drum, a stirring assembly and a cover plate, and the material is fully mixed through an L-shaped stirring sheet and a stirring motor.
It improves the dispersion effect when adding water, ensures full mixing of various raw materials in the formula, reduces waste of raw materials, and is suitable for paste with small amounts of raw materials, especially for new formula tests for lead-acid batteries.
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Figure CN222677794U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of lead-acid battery production, and in particular relates to a liquid distributor and a paste mixing device. Background Art
[0002] During the research and development of new formulas for lead-acid batteries, the formula needs to be tested on a paste mixing machine to verify the feasibility of the formula. The paste mixing machines on existing lead-acid battery production lines are often large in volume, and about one ton of raw materials need to be put into the paste mixing machines for mixing each time. Directly using the paste mixing machines on the lead-acid battery production line to test the formula can easily lead to a large amount of raw materials. In addition, during the mixing process, the existing paste mixing machines have poor dispersion effects when adding water, which can easily lead to uneven mixing of the various components in the formula, affecting the quality of the paste.
[0003] To this end, technical personnel in this field urgently need to develop a small-scale paste-mixing device suitable for mixing a small amount of raw materials and specially used for testing new formulas of lead-acid batteries. At the same time, there is also an urgent need to develop a liquid distributor that can be used on a paste-mixing machine to improve the dispersion effect when adding water, ensure the full mixing of the raw materials in the formula, and thereby improve the quality of the paste. Utility Model Content
[0004] The purpose of the utility model is to solve the above technical problems and to provide a liquid distributor and a paste mixing device.
[0005] Based on an object of the present invention, the following technical solution is proposed:
[0006] A liquid distributor comprises a cylindrical liquid receiving trough, a threaded rod being fixedly connected to the bottom center of the liquid receiving trough, and a horizontally arranged liquid distribution pipe being provided on the bottom side of the liquid receiving trough, one end of the liquid distribution pipe being connected to the inner cavity of the liquid receiving trough, and a blind plate being provided on the other end, and a plurality of liquid distribution holes being evenly distributed on the bottom of the liquid replenishment pipe, and the aperture of the liquid distribution holes being 2 to 3 mm.
[0007] Based on another object of the present invention, a paste mixing device is proposed, comprising the above-mentioned liquid distributor, and also comprising a cylindrical mixing drum with legs at the bottom, a mixing assembly being arranged in the mixing drum, and the mixing assembly comprising a mixing shaft and an L-shaped mixing blade, the mixing shaft passing through the bottom wall of the mixing drum and being rotatably connected to the bottom wall through a bearing, and the bottom of the mixing shaft being transmission-connected to a mixing motor arranged below the mixing drum, a threaded hole matching the threaded rod being arranged at the top of the mixing shaft, the liquid receiving trough being connected to the top of the mixing shaft through a threaded rod, two L-shaped mixing blades being arranged in the mixing drum and being asymmetrically connected on both sides of the mixing shaft, the outer side walls of the two L-shaped mixing blades being in sliding contact with the inner wall of the mixing drum respectively, and the bottom side of the lower L-shaped mixing blade being in sliding contact with the bottom wall of the mixing drum, a discharge pipe being arranged on the bottom side wall of the mixing drum, a discharge valve being arranged on the discharge pipe, a cover plate being detachably connected to the top of the mixing drum, an acid adding assembly and a water injection pipe being arranged at the top center of the cover plate, and a water injection valve being arranged at the upper part of the water injection pipe.
[0008] Preferably, the sum of the heights of the two stirring blades is greater than the height of the inner cavity of the stirring drum, so as to thoroughly clean the materials adhering to the side walls of the stirring drum and achieve full mixing of the materials in the stirring drum.
[0009] Preferably, the acid adding assembly includes an acid adding funnel, the acid adding funnel is connected to the top of the cover plate through a bracket, and the bottom of the acid adding funnel is connected to an acid adding pipe, the acid adding pipe runs through the cover plate, and a regulating valve is provided on the acid adding pipe, and the regulating valve is provided above the cover plate. When in use, the acid is quantitatively measured according to the proportion of the acid in the lead-acid battery formula and then added to the acid adding funnel, and then the speed of acid addition is controlled by the regulating valve to ensure the stability of the paste mixing process.
[0010] Preferably, a slot is provided at the top of the mixing drum, and a block is provided at the bottom of the cover plate, the block matches the slot, and the cover plate is connected to the top of the mixing drum through the block, which facilitates the removal of the cover plate and ensures the stability of the connection between the cover plate and the mixing drum during the mixing process.
[0011] Preferably, a feeding pipe is provided through the cover plate, the feeding pipe is fixedly connected to the cover plate, and a pipe cover is threadedly connected to the top of the feeding pipe. Without removing the cover plate, the various components of the formula (except acid and water) can be added to the mixing drum through the feeding pipe, thereby reducing the labor intensity during feeding.
[0012] The present invention also includes other components that enable it to be used normally, such as a control component for controlling the start of a stirring motor, which are conventional means in the field. In addition, devices or components not limited in the present invention, such as a stirring drum, a stirring motor, etc., all adopt the existing technology in the field.
[0013] The working principle of the utility model is that when the liquid distributor is used, it is installed on the stirring shaft in the mixing drum, and the centrifugal force when the stirring shaft rotates is used to make the liquid in the liquid receiving tank evenly spread into the mixing drum through the liquid distribution pipe and the liquid distribution hole, so as to improve the dispersion effect when adding water, ensure the full mixing of the raw materials in the lead-acid battery formula, and then improve the quality of the paste. When the paste mixing device is used, the cover plate is first removed, and then the various components of the lead-acid battery formula (except acid and water) are put into the mixing drum, and then the cover plate is closed, and the top of the water injection pipe is connected to the external water supply pipeline through a hose, and then a certain amount of acid is injected into the acid adding component according to the proportion of the acid in the formula, so that the acid is slowly added to the mixing drum, the stirring motor is started, and the water injection valve is opened, and the water first enters the liquid distributor, and then driven by the stirring shaft, the water is evenly stepped into the mixing drum through the liquid distribution hole, and the material in the mixing drum is stirred by two L-shaped stirring plates to achieve uniform paste.
[0014] Compared with the prior art, the utility model has the following beneficial effects: the device has a simple structure and is easy to operate; the dispersion effect when adding water can be improved by the liquid distributor, which is beneficial to ensure the full mixing of the raw materials in the formula, thereby improving the quality of the mixed paste; and the device is suitable for mixing a small amount of raw materials, and can be used exclusively for testing new formulas of lead-acid batteries, which helps to reduce the cost of formula testing of lead-acid batteries. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of the utility model in Example 1.
[0016] Figure 2 for Figure 1 An enlarged schematic diagram of the G structure in FIG.
[0017] Figure 3 for Figure 1 Schematic diagram of the enlarged structure of the liquid distributor.
[0018] Figure 4 for Figure 3 Enlarged schematic diagram of the H-section structure.
[0019] Figure 5 This is a schematic diagram of the overall structure of the utility model in Example 2. DETAILED DESCRIPTION
[0020] The technology of the utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0021] Example 1
[0022] like Figures 1 to 4As shown, this embodiment proposes a paste mixing device, including a liquid distributor 1, the liquid distributor includes a cylindrical liquid receiving trough 2, a threaded rod 3 is fixedly connected to the bottom center of the liquid receiving trough, and a horizontally arranged liquid distribution pipe 4 is provided on the bottom side of the liquid receiving trough, one end of the liquid distribution pipe is connected to the inner cavity of the liquid receiving trough, and the other end is provided with a blind plate 5, and a plurality of liquid distribution holes 6 are evenly distributed on the bottom of the liquid replenishment tube, and the aperture of the liquid distribution hole is 3mm; the paste mixing device also includes a cylindrical stirring drum 7 with legs at the bottom, a stirring assembly is provided in the stirring drum, and the stirring assembly includes a stirring shaft 8 and an L-shaped stirring blade 9, the stirring shaft passes through the bottom wall of the stirring drum and is rotatably connected to the bottom wall through a bearing, and the bottom of the stirring shaft The stirring drum is drivingly connected to a stirring motor 10 arranged below the stirring drum, a threaded hole matching the threaded rod is provided on the top of the stirring shaft, the liquid receiving tank is connected to the top of the stirring shaft through the threaded rod, two L-shaped stirring plates are provided in the stirring drum and are asymmetrically connected on both sides of the stirring shaft, the outer walls of the two L-shaped stirring plates are in sliding contact with the inner wall of the stirring drum respectively, and the bottom side of the lower L-shaped stirring plate is in sliding contact with the bottom wall of the stirring drum, a discharge pipe 11 is provided on the bottom side wall of the stirring drum, a discharge valve is provided on the discharge pipe, a cover plate 12 is detachably connected to the top of the stirring drum, an acid adding assembly and a water injection pipe 13 are provided on the top of the cover plate, the water injection pipe is arranged at the top center of the cover plate, and a water injection valve is provided on the upper part of the water injection pipe.
[0023] Specifically, the sum of the heights of the two stirring plates is greater than the height of the inner cavity of the mixing drum, so as to thoroughly clean the materials adhered to the side wall of the mixing drum and achieve full mixing of the materials in the mixing drum. The acid adding assembly includes an acid adding funnel 14, which is connected to the top of the cover plate through a bracket 15, and an acid adding pipe 16 is connected below the acid adding funnel, which runs through the cover plate, and a regulating valve is provided on the acid adding pipe, which is provided above the cover plate. When in use, the acid is quantitatively measured according to the proportion of the acid in the lead-acid battery formula and then added to the acid adding funnel, and then the speed of acid addition is controlled by the regulating valve to ensure the stability of the paste mixing process. A card slot 17 is provided at the top of the mixing drum, and a card block 18 is provided at the bottom of the cover plate, and the card block matches the card slot. The cover plate is connected to the top of the mixing drum through the card block, which is convenient for the disassembly of the cover plate, and at the same time ensures the stability of the connection between the cover plate and the mixing drum during the paste mixing process.
[0024] The working principle of the utility model is that when the liquid distributor is used, it is installed on the stirring shaft in the mixing drum, and the centrifugal force when the stirring shaft rotates is used to make the liquid in the liquid receiving tank evenly spread into the mixing drum through the liquid distribution pipe and the liquid distribution hole, so as to improve the dispersion effect when adding water, ensure the full mixing of the raw materials in the lead-acid battery formula, and then improve the quality of the paste. When the paste mixing device is used, the cover plate is first removed, and then the various components of the 100kg lead-acid battery formula (except acid and water) are put into the mixing drum, and then the cover plate is closed, and the top of the water injection pipe is connected to the external water supply pipeline through a hose, and then a certain amount of acid is injected into the acid adding component according to the proportion of the acid in the formula, so that the acid is slowly added to the mixing drum, the stirring motor is started, and the water injection valve is opened, and the water first enters the liquid distributor, and then driven by the stirring shaft, the water is evenly stepped into the mixing drum through the liquid distribution hole, and the material in the mixing drum is stirred by two L-shaped stirring plates to achieve uniform paste.
[0025] Example 2
[0026] like Figure 5 As shown, the only difference between this embodiment and embodiment 1 is that a feeding pipe 19 is provided through the cover plate, the feeding pipe is fixedly connected to the cover plate, and a pipe cover 20 is threadedly connected to the top of the feeding pipe. When the cover plate is not removed, the various components of the formula (except acid and water) can be added to the mixing drum through the feeding pipe, thereby reducing the labor intensity when adding materials.
[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A liquid distributor, comprising a cylindrical liquid receiving tank, characterized in that: A threaded rod is fixedly connected to the bottom center of the liquid receiving tank, and a horizontally arranged liquid distribution pipe is provided on the bottom side of the liquid receiving tank. One end of the liquid distribution pipe is connected to the inner cavity of the liquid receiving tank, and the other end is provided with a blind plate. A plurality of liquid distribution holes are evenly distributed on the bottom of the liquid replenishment tube, and the aperture of the liquid distribution holes is 2 to 3 mm.
2. A paste mixing device, characterized in that: The liquid distributor according to claim 1 also includes a cylindrical mixing drum with legs at the bottom, a mixing assembly is provided in the mixing drum, and the mixing assembly includes a mixing shaft and an L-shaped mixing blade, the mixing shaft passes through the bottom wall of the mixing drum and is rotatably connected to the bottom wall through a bearing, and the bottom of the mixing shaft is transmission-connected to the mixing motor arranged below the mixing drum, a threaded hole matching the threaded rod is provided at the top of the mixing shaft, the liquid receiving trough is connected to the top of the mixing shaft through the threaded rod, two L-shaped mixing blades are provided in the mixing drum and are asymmetrically connected on both sides of the mixing shaft, the outer side walls of the two L-shaped mixing blades are respectively in sliding contact with the inner wall of the mixing drum, and the bottom side of the lower L-shaped mixing blade is in sliding contact with the bottom wall of the mixing drum, a discharge pipe is provided on the bottom side wall of the mixing drum, a discharge valve is provided on the discharge pipe, a cover plate is detachably connected to the top of the mixing drum, an acid addition assembly and a water injection pipe are provided on the top of the cover plate, the water injection pipe is provided at the top center of the cover plate, and a water injection valve is provided on the upper part of the water injection pipe.
3. The paste mixing device according to claim 2, characterized in that: The sum of the heights of the two stirring blades is greater than the height of the inner cavity of the stirring drum.
4. The paste mixing device according to claim 2, characterized in that: The acid adding component comprises an acid adding funnel, which is connected to the top of the cover plate through a bracket, and an acid adding pipe is connected to the bottom of the acid adding funnel, which penetrates the cover plate, and a regulating valve is arranged on the acid adding pipe, which is arranged above the cover plate.
5. The paste mixing device according to claim 2, characterized in that: The top of the mixing drum is provided with a slot, the bottom of the cover plate is provided with a block, the block matches the slot, and the cover plate is connected above the mixing drum through the block.
6. The paste mixing device according to any one of claims 2 to 5, characterized in that: A feeding pipe is provided through the cover plate, the feeding pipe is fixedly connected to the cover plate, and a pipe cover is threadedly connected to the top of the feeding pipe.