Reaction tank with self-cleaning function
By designing a reaction tank with self-cleaning function, using a motor-driven cleaning brush and a cylinder-driven push plate system, the automatic cleaning of the inner wall of the reaction tank and the precise control of materials are achieved, which solves the problem of inconvenient cleaning of existing reaction tanks and ensures product quality and production line stability.
Patent Information
- Application Number
- CN202421428203.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-21
AI Technical Summary
Existing reaction tanks are inconvenient to automation during cleaning, making it difficult to completely remove the inner wall residues, affecting the consistency of reaction conditions and product quality, and may even lead to cross-contamination.
A reaction tank with self-cleaning function is designed, and the mounting plate and cleaning brush are driven by the motor drive the rotating shaft, and combined with the positioning rod and scraper, the inner wall of the tank is automatically cleaned. In addition, the cylinder drives the push plate and the limit rod fit the baffle to achieve precise control and discharge of materials.
It realizes efficient automatic cleaning of the inner wall of the reaction tank, avoids cross-contamination between batch reactions, ensures product quality and safety, and improves the continuity and stability of the production line.
Smart Images

Figure CN222678005U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction tank cleaning, in particular to a reaction tank with a self-cleaning function. Background Art
[0002] A reaction tank is a device used for chemical reactions. It is usually a closed container that can control temperature, pressure and other reaction conditions. During the chemical reaction, reactants, products or residues will adhere to the inner wall of the reaction tank or the surface of the equipment. If these substances are not cleaned in time, cross-contamination will occur between different batches of reactions, affecting product quality or causing unexpected reactions.
[0003] After the reaction tank used currently reacts and discharges the material, it is not easy to clean the inside of the reaction tank. It needs to be cleaned manually, which reduces the practicality of the reaction tank. Manual cleaning will result in the inability to completely remove all residual substances on the inner wall, especially in the case of complex reaction tank structures or irregular geometric shapes. These residual substances will affect the consistency of reaction conditions and product quality in the next reaction, and even cause cross contamination. Summary of the invention
[0004] In order to make up for the above shortcomings, the utility model provides a reaction tank with a self-cleaning function, aiming to improve the problem that the interior of the reaction tank in the prior art is inconvenient to clean.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a reaction tank with a self-cleaning function, comprising a tank body, the upper part of the tank body is fixedly connected to a motor frame, the upper part of the motor frame is fixedly connected to a motor, the output end of the motor is fixedly connected to a rotating shaft, both sides of the outside of the rotating shaft are fixedly connected to mounting plates, the sides of the two mounting plates away from each other are provided with cleaning brushes, the opposite sides of the two mounting plates are fixedly connected to positioning rods, one side of the plurality of positioning rods is fixedly connected to a cleaning assembly, the cleaning assembly is used to clean the inner wall of the tank body, the outer left part of the tank body is fixedly connected to a pad one, the upper part of the pad one is fixedly connected to a water pump, the input end of the water pump is fixedly connected to a water storage tank, the output end of the water pump is fixedly connected to a delivery pipe, the other end of the delivery pipe is fixedly connected to a drain pipe, one side of the drain pipe is provided with a nozzle, and feed ports are opened on both sides of the upper part of the tank body.
[0006] Furthermore, a pad plate 2 is fixedly connected to the right side of the tank body, a cylinder is fixedly connected to the upper part of the pad plate 2, a push plate is fixedly connected to the output end of the cylinder, limiting rods are fixedly connected to both sides of the bottom of the push plate, and a baffle is fixedly connected to the bottom of the limiting rod.
[0007] Furthermore, the cleaning assembly includes a connecting rod, the connecting rod is fixedly connected to both sides of the positioning rod, the other end of the connecting rod is fixedly connected to a scraper, and the scraper is slidably connected to the inner wall of the tank body.
[0008] Furthermore, a fixing box is fixedly connected to the outside of the tank body, and the drain pipe is fixedly connected to the inside of the fixing box.
[0009] Furthermore, the outside of the tank body is fixedly connected to a water storage tank, and the delivery pipe is inserted into the interior of the fixing box.
[0010] Furthermore, a discharge hopper is fixedly connected to the bottom of the tank body, and the baffle is slidably connected to the inside of the discharge hopper.
[0011] Furthermore, the right portion of the tank body is fixedly connected to a limit plate, and the two limit rods are slidably connected to the inside of the limit plate.
[0012] Furthermore, a return spring is sleeved on the outside of the limit rod, one end of the return spring is fixedly connected to the upper part of the limit plate, and the other end of the return spring is fixedly connected to the bottom of the push plate.
[0013] The utility model has the following beneficial effects:
[0014] 1. In the utility model, the motor drives the rotating shaft to rotate, and then drives the mounting plate and the cleaning brush to rotate, the mounting plate drives the positioning rod to rotate, the positioning rod drives the connecting rod and the scraper to rotate, and the scraper cleans the inner wall of the tank, so that the inner wall of the tank can be effectively cleaned, the reaction products, residues or dirt can be removed, cross contamination between batch reactions can be avoided, and product quality and safety can be ensured.
[0015] 2. In the utility model, by starting the cylinder, the push plate is pushed upward. Under the action of the push plate, the limit rod drives the baffle to move up and down inside the discharge hopper. When the baffle moves upward, the material is discharged, thereby effectively controlling the material flow rate, accurately adjusting the position, ensuring the continuous stability of the production line, and improving the overall operation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a front perspective view of the reaction tank with self-cleaning function proposed by the utility model;
[0017] Figure 2 This is a right-side stereoscopic view of the reaction tank with self-cleaning function proposed by the utility model;
[0018] Figure 3 This is a schematic diagram of the internal structure of the tank body of the reaction tank with self-cleaning function proposed by the utility model;
[0019] Figure 4 for Figure 3Enlarged view of point A in the middle.
[0020] Legend:
[0021] 1. Tank body; 2. Pad 1; 3. Water pump; 4. Water storage tank; 5. Delivery pipe; 6. Fixing box; 7. Drain pipe; 8. Nozzle; 9. Motor frame; 10. Motor; 11. Rotating shaft; 12. Mounting plate; 13. Cleaning brush; 14. Connecting rod; 15. Scraper; 16. Discharge hopper; 17. Pad 2; 18. Cylinder; 19. Push plate; 20. Limit rod; 21. Baffle; 22. Reset spring; 23. Feed port; 24. Positioning rod. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Reference Figure 1 , Figure 3 and Figure 4 The utility model provides an embodiment: a reaction tank with a self-cleaning function, comprising a tank body 1, a motor frame 9 is fixedly connected to the upper part of the tank body 1, a motor 10 is fixedly connected to the upper part of the motor frame 9, a rotating shaft 11 is fixedly connected to the output end of the motor 10, mounting plates 12 are fixedly connected to the outer sides of the rotating shaft 11, a cleaning brush 13 is arranged on the side away from the two mounting plates 12, a positioning rod 24 is fixedly connected to the opposite side of the two mounting plates 12, a cleaning assembly is fixedly connected to one side of the plurality of positioning rods 24, the cleaning assembly is used to clean the inner wall of the tank body 1, and the cleaning assembly comprises a connecting rod 14, and the connecting rod 14 is fixedly connected to the two ends of the positioning rod 24 On the side, the other end of the connecting rod 14 is fixedly connected with a scraper 15, and the scraper 15 is slidably connected to the inner wall of the tank body 1, the outer left part of the tank body 1 is fixedly connected with a pad 2, the upper part of the pad 2 is fixedly connected with a water pump 3, the input end of the water pump 3 is fixedly connected with a water storage tank 4, the output end of the water pump 3 is fixedly connected with a delivery pipe 5, the other end of the delivery pipe 5 is fixedly connected with a drain pipe 7, one side of the drain pipe 7 is provided with a nozzle 8, feed ports 23 are opened on both sides of the upper part of the tank body 1, the outside of the tank body 1 is fixedly connected with a fixing box 6, the drain pipe 7 is fixedly connected to the inside of the fixing box 6, the outside of the tank body 1 is fixedly connected with the water storage tank 4, and the delivery pipe 5 is inserted into the inside of the fixing box 6.
[0024] Start the water pump 3, and the water pump 3 begins to pump water from the inside of the water tank 4. Its strong water absorption capacity allows water to be continuously extracted. Through the delivery pipe 5, the water is efficiently transported to the inside of the drain pipe 7, and the other end of the drain pipe 7 is connected to the nozzle 8. When the water flows through the drain pipe 7 to the nozzle 8, the nozzle 8 uses its unique spraying method to spray water evenly and finely into the inside of the tank body 1. At this time, start the motor 10, and the output end of the motor 10 is connected to the shaft 11. As the motor 10 is started, the shaft 11 starts to rotate at a high speed, driving the mounting plate 12 and the fixed The cleaning brush 13 fixed on the mounting plate 12 rotates together. The cleaning brush 13 uses its soft bristles and appropriate rotation speed to comprehensively and carefully clean both sides of the inner wall of the tank body 1. At the same time, the mounting plate 12 also drives the rotation of the positioning rod 24 during the rotation. The positioning rod 24 is closely connected with the connecting rod 14. Therefore, the rotation of the positioning rod 24 also drives the rotation of the connecting rod 14 and the scraper 15. The scraper 15 cleans the inner wall of the tank body 1 more deeply. It can not only scrape off the stubborn dirt and residue on the inner wall of the tank body 1, but also take away the fine particles attached to the inner wall.
[0025] Reference Figure 1 and Figure 2 The right part of the tank body 1 is fixedly connected with a backing plate 17, the upper part of the backing plate 17 is fixedly connected with a cylinder 18, the output end of the cylinder 18 is fixedly connected with a push plate 19, both sides of the bottom of the push plate 19 are fixedly connected with limit rods 20, the bottom of the limit rod 20 is fixedly connected with a baffle 21, the bottom of the tank body 1 is fixedly connected with a discharge hopper 16, the baffle 21 is slidably connected to the inside of the discharge hopper 16, the right part of the tank body 1 is fixedly connected with a limit plate, the two limit rods 20 are slidably connected to the inside of the limit plate, the outer sleeve of the limit rod 20 is provided with a return spring 22, one end of the return spring 22 is fixedly connected to the upper part of the limit plate, and the other end of the return spring 22 is fixedly connected to the bottom of the push plate 19.
[0026] The required materials can be added into the interior of the tank body 1 through the feed port 23. When the reaction is completed, the materials can be discharged outwardly through the discharge hopper 16. By starting the cylinder 18, its output end can accurately push the push plate 19 to move upward. During the movement of the push plate 19, not only the limit rod 20 is driven to slide inside the pad 17, but also the position of the push plate 19 is accurately controlled by squeezing or stretching the reset spring 22. The movement of the push plate 19 can also drive the baffle 21 to move up and down inside the discharge hopper 16. When the baffle 21 moves upward, the material can be discharged smoothly through the discharge hopper 16, and when the baffle 21 moves downward, it can effectively block the discharge of the material, thereby realizing accurate control of the material flow rate.
[0027] Working principle: when in use, the material can be added into the tank body 1 through the feed port 23, and the material after the reaction is completed is discharged outward through the discharge hopper 16, and the cylinder 18 is started. The output end of the cylinder 18 pushes the push plate 19 to move upward, and the push plate 19 drives the limit rod 20 to slide inside the pad 17 when it moves. The movement of the push plate 19 squeezes or stretches the return spring 22. Under the action of the push plate 19, the limit rod 20 drives the baffle 21 to move up and down inside the discharge hopper 16. When the baffle 21 moves upward, the material can be discharged through the discharge hopper 16, thereby effectively controlling the flow rate of the material, and the position can be accurately adjusted as needed, ensuring the continuity and stability of the production line, and improving the overall operation efficiency of the production line. After the material is discharged, the water pump 3 is started to draw water from the water storage tank 4. Water is pumped inside, and the water is transported to the inside of the drain pipe 7 through the delivery pipe 5, and the water is sprayed into the inside of the tank body 1 through the nozzle 8, and then the motor 10 is started, and the output end of the motor 10 drives the rotating shaft 11 to rotate, and the rotation of the rotating shaft 11 drives the mounting plate 12 and the cleaning brush 13 to rotate, and the cleaning brush 13 rotates to clean both sides of the inner wall of the tank body 1, and when the mounting plate 12 rotates, it drives the positioning rod 24 to rotate, and the rotation of the positioning rod 24 drives the connecting rod 14 and the scraper 15 to rotate, and the scraper 15 rotates to clean the inner wall of the tank body 1, and scrapes off the materials adhered to the inner wall of the tank body 1, thereby achieving effective cleaning of the inner wall of the tank body 1, and can effectively remove the reaction products, residues or dirt from the inner wall of the tank body 1, can avoid cross contamination between different batches of reactions, and ensure product quality and safety.
[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A reaction tank with a self-cleaning function, comprising a tank body (1), characterized in that: The upper part of the tank body (1) is fixedly connected to a motor frame (9), the upper part of the motor frame (9) is fixedly connected to a motor (10), the output end of the motor (10) is fixedly connected to a rotating shaft (11), the outer sides of the rotating shaft (11) are fixedly connected to mounting plates (12), the sides of the two mounting plates (12) away from each other are provided with cleaning brushes (13), the opposite sides of the two mounting plates (12) are fixedly connected to positioning rods (24), and one side of the plurality of positioning rods (24) is fixedly connected to a cleaning assembly, The cleaning assembly is used to clean the inner wall of a tank body (1); a backing plate (2) is fixedly connected to the left outer portion of the tank body (1); a water pump (3) is fixedly connected to the upper portion of the backing plate (2); an input end of the water pump (3) is fixedly connected to a water storage tank (4); an output end of the water pump (3) is fixedly connected to a delivery pipe (5); the other end of the delivery pipe (5) is fixedly connected to a drain pipe (7); a nozzle (8) is provided on one side of the drain pipe (7); and feed ports (23) are provided on both sides of the upper portion of the tank body (1).
2. The reaction tank with self-cleaning function according to claim 1, characterized in that: The right part of the tank body (1) is fixedly connected to a backing plate 2 (17), the upper part of the backing plate 2 (17) is fixedly connected to a cylinder (18), the output end of the cylinder (18) is fixedly connected to a push plate (19), both sides of the bottom of the push plate (19) are fixedly connected to limit rods (20), and the bottom of the limit rod (20) is fixedly connected to a baffle (21).
3. The reaction tank with self-cleaning function according to claim 1, characterized in that: The cleaning assembly comprises a connecting rod (14), wherein the connecting rod (14) is fixedly connected to two sides of a positioning rod (24), and the other end of the connecting rod (14) is fixedly connected to a scraper (15), and the scraper (15) is slidably connected to the inner wall of the tank body (1).
4. The reaction tank with self-cleaning function according to claim 1, characterized in that: A fixing box (6) is fixedly connected to the outside of the tank body (1), and the drainage pipe (7) is fixedly connected to the inside of the fixing box (6).
5. The reaction tank with self-cleaning function according to claim 1, characterized in that: The outside of the tank body (1) is fixedly connected to a water storage tank (4), and the delivery pipe (5) is inserted into the interior of the fixing box (6).
6. The reaction tank with self-cleaning function according to claim 2, characterized in that: The bottom of the tank body (1) is fixedly connected to a discharge hopper (16), and the baffle (21) is slidably connected to the inside of the discharge hopper (16).
7. The reaction tank with self-cleaning function according to claim 2, characterized in that: The right part of the tank body (1) is fixedly connected to a limit plate, and the two limit rods (20) are both slidably connected inside the limit plate.
8. The reaction tank with self-cleaning function according to claim 2, characterized in that: A return spring (22) is sleeved on the outside of the limit rod (20), one end of the return spring (22) is fixedly connected to the upper part of the limit plate, and the other end of the return spring (22) is fixedly connected to the bottom of the push plate (19).