Novel glass-lined reaction kettle with built-in baffle
By setting up a built-in baffle and motor speed controller in the glass-lined reactor, the problems of vortex current and swirling are solved, and more efficient stirring and reaction control is achieved, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202420779629.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-16
AI Technical Summary
The existing glass-lined reactors are prone to vortex and swirling during the stirring process, resulting in a decrease in mixing efficiency, solid particles separation and agitator vibration, which affects service life.
A glass-lined reactor with built-in baffle is designed to eliminate vortex current by setting a baffle with an annular array on the inner surface of the kettle body, and control the rotation speed of the servo motor and the heating assembly through the temperature controller to adjust the heating temperature through the temperature controller.
Effectively eliminates vortex current, improves the control and mixing efficiency of the stirrer, extends the service life, and improves the sufficient level of reaction.
Smart Images

Figure CN222678015U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field, in particular to a novel glass-lined reactor with a built-in baffle. Background Art
[0002] Glass-lined reactor is a common equipment used in chemical laboratories. It is corrosion-resistant and high-temperature resistant. When the viscosity of the liquid in the reactor is not high and the speed of the agitator is high enough, a vortex flow or "cylindrical swirl zone" is easily generated in the reactor tank, which makes the liquid level in the center of the tank concave and the surrounding liquid is lifted above the average liquid level. The vortex flow is generated when centrifugal force acts on the rotating liquid. As the speed of the agitator increases further, the liquid level concave and contacts the impeller, bringing in a large amount of air, the power decreases, and the mixing efficiency decreases accordingly. For the mixing of materials in a multiphase system, due to the centrifugal force, not only can the materials in the multiphase system not be mixed, but the materials in the multiphase system are stratified or separated, so that the solid particles in the multiphase system are thrown to the wall of the reactor and then deposited on the bottom of the reactor along the wall. In addition, the violently swirling liquid combined with the vortex action will also cause abnormal liquid force, which will impact the stirring shaft and aggravate the stirring vibration, thereby affecting the service life of the agitator or even making it impossible to operate. In order to eliminate the "cylindrical swirl zone" and swirling phenomenon in the turbulent state, baffles or guide tubes are usually installed in the reactor.
[0003] In the reactor disclosed in the publication number CN205886851U, a temperature measuring device is provided at the top of the reactor body, the lower end of the temperature measuring device extends to the lower part of the reactor body, and the inner surface of the reactor body is provided with a glass lining layer that is resistant to low temperature and acid and alkali corrosion. The reactor is resistant to both low temperature and acid and alkali corrosion.
[0004] However, this reactor has the following disadvantages:
[0005] (1) When the staff uses the reactor to carry out the reaction, the stirrer speed may be too fast, and the centrifugal force may reduce the mixing of the materials. The reactor is not convenient for controlling the stirrer speed, which reduces the applicability of the reactor;
[0006] (2) When the staff uses the reactor to carry out reactions, since different reactions have different reaction speeds at different temperatures, the reactor is not convenient for adjusting the heating temperature to control the reaction speed, which reduces the degree of reaction adequacy. Utility Model Content
[0007] In order to solve the above technical problems, the utility model provides a novel glass-lined reactor with a built-in baffle.
[0008] The utility model is implemented by the following technical scheme: a novel glass-lined reactor with a built-in baffle, comprising a fixing ring, the top of the fixing ring is threadedly connected to a reactor cover, a through hole is opened in the middle of the top of the reactor cover, a stirring component is connected through the through hole, the bottom of the fixing ring is fixedly connected to a reactor body, the inner surface of the reactor body is fixedly connected to baffles in an annular array, four baffles are arranged, an outer shell is fixedly connected to the edge of the bottom of the reactor cover, and a heating component is fixedly connected to the surface of the outer shell.
[0009] Through the above technical solution and the setting of the baffle, the purpose of eliminating the vortex flow inside the kettle body is achieved.
[0010] As a further improvement of the above scheme, the stirring assembly includes a transmission rod connected to the inside of the through hole, the top of the transmission rod is fixedly connected to the output end of the servo motor, the bottom of the transmission rod is fixedly connected to a long rod, the surface of the long rod is fixedly connected to a stirring plate, one end of the servo motor is connected to a motor speed regulator by an electric wire, and the bottom of the motor speed regulator is fixedly connected to a kettle cover.
[0011] Through the above technical solution and the setting of the motor speed regulator, the purpose of controlling the speed of the servo motor is achieved.
[0012] As a further improvement of the above scheme, the heating assembly includes a connecting ring fixedly connected to the surface of the outer shell, both ends of the connecting ring are fixedly connected to the temperature controller, one side of the temperature controller is fixedly connected to the outer shell, one end of the temperature controller is connected to a heating wire, and the interior of the heating wire is connected to the kettle body.
[0013] Through the above technical solution and the setting of the temperature controller, the purpose of controlling the heating temperature of the heating wire is achieved.
[0014] As a further improvement of the above solution, an input pipe is connected through one side of the shell, an output pipe is connected through one side of the surface of the shell close to the input pipe, and an A valve is fixedly connected to one end of the output pipe.
[0015] Through the above technical solution, by setting the input pipe and the output pipe, the staff can add heat transfer oil into the cavity between the shell and the kettle body.
[0016] As a further improvement of the above solution, the bottom of the kettle body is connected with a conical cylinder, the bottom of the conical cylinder is connected with a B valve, and the bottom of the B valve is connected with a guide pipe.
[0017] Through the above technical solution, by setting the B valve and the guide pipe, the purpose of facilitating the discharge of the reaction products is achieved.
[0018] As a further improvement of the above solution, a support ring is overlapped on the bottom of the shell, and the bottom of the support ring is fixedly connected with supporting feet in a ring array, and the number of the supporting feet is four.
[0019] Through the above technical solution, the purpose of improving the overall installation stability of the reactor is achieved by arranging the support ring and the support feet.
[0020] Compared with the prior art, the beneficial effects of the present invention are:
[0021] The utility model provides a stirring assembly. When the worker uses the reactor, the motor speed regulator is connected to an external power supply. Then the worker can control the speed of the servo motor through the motor speed regulator, so that the transmission rod drives the long rod and the stirring blade to rotate at a set speed, and stirs the mixed material inside the reactor body. Thus, the reactor can control the speed of the stirrer, and the applicability of the reactor is improved.
[0022] The utility model is provided with a heating component. When the staff uses the reactor to react, they close valve A, and then add heat transfer oil into the cavity between the shell and the reactor body through the input pipe. After the staff connects the temperature controller to an external power supply, they can adjust the heating temperature of the heating wire through the temperature controller. After the temperature of the heating wire rises, the heat is transferred to the heat transfer oil. The reactor body can be heated by the heat transfer oil, so that the reactor can adjust the heating temperature to control the reaction speed, thereby improving the degree of reaction sufficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0024] Figure 2 This is a schematic diagram of the split structure of the utility model;
[0025] Figure 3 This is a schematic diagram of the structure of the stirring assembly of the utility model;
[0026] Figure 4 This is a schematic diagram of the structure of the heating component of the utility model;
[0027] Figure 5 It is a rear view structural schematic diagram of the utility model.
[0028] Description of main symbols:
[0029] 1. Fixing ring; 2. Kettle cover; 3. Stirring assembly; 301. Transmission rod; 302. Servo motor; 303. Long rod; 304. Stirring blade; 305. Motor speed regulator; 4. Kettle body; 5. Baffle; 6. Shell; 7. Heating assembly; 701. Connecting ring; 702. Temperature controller; 703. Heating wire; 8. Input pipe; 9. Output pipe; 10. A valve; 11. Conical cylinder; 12. B valve; 13. Guide pipe; 14. Support ring; 15. Support foot. DETAILED DESCRIPTION
[0030] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0031] Example:
[0032] Please combine Figure 1-4 A novel glass-lined reactor with a built-in baffle in this embodiment comprises a fixing ring 1, a kettle cover 2 is threadedly connected to the top of the fixing ring 1, a through hole is opened in the middle of the top of the kettle cover 2, a stirring assembly 3 is connected through the through hole, a kettle body 4 is fixedly connected to the bottom of the fixing ring 1, a baffle 5 is fixedly connected to the inner surface of the kettle body 4 in a ring array, four baffles 5 are arranged, a shell 6 is fixedly connected to the edge of the bottom of the kettle cover 2, a heating assembly 7 is fixedly connected to the surface of the shell 6, and the purpose of eliminating the vortex flow inside the kettle body 4 is achieved by the arrangement of the baffle 5.
[0033] The stirring assembly 3 includes a transmission rod 301 which is connected to the inside of the through hole, the top of the transmission rod 301 is fixedly connected to the output end of the servo motor 302, the bottom of the transmission rod 301 is fixedly connected to a long rod 303, the surface of the long rod 303 is fixedly connected to a stirring plate 304, one end of the servo motor 302 is connected to a motor speed regulator 305, the model of the motor speed regulator is 220DR28BL, and the bottom of the motor speed regulator 305 is fixedly connected to the kettle cover 2. Through the setting of the motor speed regulator 305, the purpose of controlling the speed of the servo motor 302 is achieved.
[0034] The heating assembly 7 includes a connecting ring 701 fixedly connected to the surface of the outer shell 6, and both ends of the connecting ring 701 are fixedly connected to a temperature controller 702. The model of the temperature controller 702 is CX-JL1209. One side of the temperature controller 702 is fixedly connected to the outer shell 6. One end of the temperature controller 702 is connected to a heating wire 703. The interior of the heating wire 703 is sleeved with the kettle body 4. Through the setting of the temperature controller 702, the purpose of controlling the heating temperature of the heating wire 703 is achieved.
[0035] An input pipe 8 is connected to one side of the shell 6, and an output pipe 9 is connected to the surface of the shell 6 close to the input pipe 8. An A valve 10 is fixedly connected to one end of the output pipe 9. Through the setting of the input pipe 8 and the output pipe 9, the staff can add heat transfer oil to the cavity between the shell 6 and the kettle body 4.
[0036] The bottom of the kettle body 4 is connected with a conical cylinder 11, the bottom of the conical cylinder 11 is connected with a B valve 12, and the bottom of the B valve 12 is connected with a guide pipe 13. The arrangement of the B valve 12 and the guide pipe 13 achieves the purpose of facilitating the discharge of the reaction products.
[0037] A support ring 14 is overlapped at the bottom of the shell 6, and the bottom of the support ring 14 is fixedly connected with support legs 15 in a circular array. There are four support legs 15. The arrangement of the support ring 14 and the support legs 15 achieves the purpose of improving the overall installation stability of the reactor.
[0038] The implementation principle of a new type of glass-lined reactor with a built-in baffle in the embodiment of the present application is as follows: when using the reactor, the staff connects the motor speed regulator 305 to an external power supply, and then the staff can control the speed of the servo motor 302 through the motor speed regulator 305, so that the transmission rod 301 drives the long rod 303 and the stirring blade 304 to rotate at a set speed to stir the internal mixed material in the reactor body 4. When the staff uses the reactor for reaction, the A valve 10 is closed, and then heat transfer oil is added to the cavity between the outer shell 6 and the reactor body 4 through the input pipe 8. After connecting the temperature controller 702 to the external power supply, the staff can adjust the heating temperature of the heating wire 703 through the temperature controller 702. After the temperature of the heating wire 703 rises, the heat is transferred to the heat transfer oil, and the reactor body 4 can be heated by the heat transfer oil.
[0039] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A novel glass-lined reactor with built-in baffles, comprising a fixing ring (1), characterized in that: The top of the fixing ring (1) is threadedly connected to a kettle cover (2); a through hole is provided in the middle of the top of the kettle cover (2); a stirring assembly (3) is connected through the through hole; the bottom of the fixing ring (1) is fixedly connected to a kettle body (4); the inner surface of the kettle body (4) is fixedly connected to baffles (5) in a circular array; four baffles (5) are provided; an outer shell (6) is fixedly connected to the edge of the bottom of the kettle cover (2); a heating assembly (7) is fixedly connected to the surface of the outer shell (6).
2. A novel glass-lined reactor with built-in baffles as claimed in claim 1, characterized in that: The stirring assembly (3) comprises a transmission rod (301) connected to the inside of the through hole, the top of the transmission rod (301) is fixedly connected to the output end of the servo motor (302), the bottom of the transmission rod (301) is fixedly connected to a long rod (303), the surface of the long rod (303) is fixedly connected to a stirring blade (304), one end of the servo motor (302) is connected to a motor speed regulator (305) by an electric wire, and the bottom of the motor speed regulator (305) is fixedly connected to a kettle cover (2).
3. A novel glass-lined reactor with built-in baffles as claimed in claim 1, characterized in that: The heating component (7) comprises a connecting ring (701) fixedly connected to the surface of the outer shell (6), the two ends of the connecting ring (701) are fixedly connected to a temperature controller (702), one side of the temperature controller (702) is fixedly connected to the outer shell (6), one end of the temperature controller (702) is connected to a heating wire (703), and the interior of the heating wire (703) is sleeved with a kettle body (4).
4. A novel glass-lined reactor with built-in baffles as claimed in claim 1, characterized in that: An input pipe (8) is connected through one side of the shell (6), an output pipe (9) is connected through the surface of the shell (6) close to the input pipe (8), and an A valve (10) is fixedly connected to one end of the output pipe (9).
5. A novel glass-lined reactor with built-in baffles as claimed in claim 1, characterized in that: The bottom of the kettle body (4) is connected through a conical cylinder (11), the bottom of the conical cylinder (11) is connected through a B valve (12), and the bottom of the B valve (12) is connected through a guide pipe (13).
6. A novel glass-lined reactor with built-in baffles as claimed in claim 1, characterized in that: The bottom of the shell (6) is overlapped with a support ring (14), and the bottom of the support ring (14) is fixedly connected with supporting feet (15) in a ring array, and the number of the supporting feet (15) is four.
Citation Information
Patent Citations
Reaction kettle
CN205886851U