Efficient reaction kettle

Abstract

The utility model relates to the technical field of hand-washing-free disinfection gel production, in particular to an efficient reaction kettle which comprises a reaction tank, a material injection pipe, a material discharge pipe, a controller, a heating mechanism, a rotating shaft, a driving gear, a driven gear, an inner gear, a circular ring, two groups of material scraping rods and two material mixing rollers, the rotating shaft is fixedly connected with the output end of the motor, the driving gear is detachably connected with the rotating shaft, the driven gear is meshed with the driving gear, the inner gear is meshed with the driven gear, the circular ring is fixedly connected with the inner gear, and the corresponding scraping rod is detachably connected with the circular ring. The corresponding scraping rods are detachably connected with the rotating shafts, the two mixing rollers are detachably connected with the corresponding circular rings, and through the structural arrangement, the problems that after raw materials are heated, the raw materials become viscous materials, are easily adhered to the inner wall of the reaction inner tank and are not easy to clean are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of hand-free disinfection gel production, in particular to a high-efficiency reaction kettle. Background Art

[0002] The overall temperature control effect of the existing reactor is poor, the raw materials in the reactor heat up slowly, and the reaction efficiency is relatively low.

[0003] To solve the above problems, the prior art patent (CN216987679U) discloses a high-efficiency reactor, comprising an insulating reactor outer tank, a reaction inner tank is fixedly arranged at the bottom of the inner wall of the insulating reactor outer tank, a temperature-controlled heating chamber is opened between the insulating reactor outer tank and the reaction inner tank, a first electric heating tube is fixedly installed inside the temperature-controlled heating chamber, a frustum-shaped hollow auxiliary heating frame is fixedly arranged at the bottom of the inner wall of the reaction inner tank, and a second electric heating tube is fixedly installed at the bottom of the inner wall of the frustum-shaped hollow auxiliary heating frame. The utility model provides a high-efficiency reactor for the production of hand-free disinfection gel, a frustum-shaped hollow auxiliary heating frame is additionally provided in the reactor, which cooperates with the reaction inner tank for peripheral heating, so that the periphery and center of the raw materials in the tank can be heated simultaneously, and the contact area between the raw materials and the heating source is wider and more sufficient, so that the temperature in the reactor tank can be quickly raised to a suitable reaction temperature, the temperature control speed is fast and the effect is good, the overall thermal insulation performance is excellent, and the reaction efficiency of the reactor is improved.

[0004] However, in the above-mentioned prior art, after the raw materials are heated, the raw materials will become viscous, and are easy to adhere to the inner wall of the reaction tank, which is difficult to clean. Utility Model Content

[0005] The utility model aims to provide a high-efficiency reactor, which solves the technical problem in the prior art that after heating the raw materials, the raw materials become viscous, easily adhere to the inner wall of the reaction tank, and are difficult to clean.

[0006] To achieve the above-mentioned purpose, the utility model adopts a high-efficiency reactor, including a reaction tank, a material injection pipe, a material discharge pipe, a controller, a heating mechanism, a rotating shaft, a driving gear, a driven gear, an internal gear, a circular ring, two groups of scraping rods and two mixing rollers, the material injection pipe is detachably connected to the reaction tank and is located at the upper end of the reaction tank, the material discharge pipe is detachably connected to the reaction tank and is located at the lower end of the reaction tank, the controller is detachably connected to the reaction tank and is located on the outer surface of the reaction tank, the heating mechanism is detachably connected to the reaction tank and is located inside the reaction tank, and the motor is detachably connected to the reaction tank and is located at the bottom of the reaction tank. The motor is connected to one end of the reaction tank and passes through the reaction tank, the rotating shaft is fixedly connected to the output end of the motor, the driving gear is detachably connected to the rotating shaft and is located at one end of the rotating shaft, the driven gear is meshed with the driving gear, the internal gear is meshed with the driven gear, the ring is fixedly connected to the internal gear and is located on the outer surface of the internal gear, the corresponding scraper rod is detachably connected to the ring and is symmetrically arranged at one end of the ring, the corresponding scraper rod is detachably connected to the rotating shaft and is located at one end of the rotating shaft, and the two mixing rollers are detachably connected to the corresponding rings and are symmetrically arranged at one end of the ring.

[0007] Wherein, the reaction tank includes an outer tank, a heating chamber, an inner tank and a plurality of pillars. The heating chamber is fixedly connected to the outer tank and is located inside the outer tank. The inner tank is fixedly connected to the heating chamber and is located at one end of the heating chamber. A plurality of pillars are detachably connected to the outer tank and are evenly arranged at the lower end of the outer tank.

[0008] Wherein, the heating mechanism includes a first heating tube, a mounting column and a second heating tube, the first heating tube is detachably connected to the heating chamber and is located inside the heating chamber, the mounting column is detachably connected to the inner tank and is located inside the inner tank, and the second heating tube is detachably connected to the mounting column and is located inside the mounting column.

[0009] Wherein, each group of scraper rods includes a support arm, a first scraper plate and a second scraper plate, the support arm is fixedly connected to the rotating shaft and is located at one end of the rotating shaft, the first scraper plate is detachably connected to the rotating shaft and is located at the lower end of the rotating shaft, and the second scraper plate is detachably connected to the support arm and is located at one end of the support arm.

[0010] Wherein, each of the mixing rollers comprises a support rod and a plurality of mixing plates, and the plurality of mixing plates are detachably connected to the support rod and are evenly arranged on the outer surface of the support rod.

[0011] Among them, the high-efficiency reactor also includes a mounting frame, an observation glass and a locking block. The mounting frame is detachably connected to the outer tank and is located at one end of the outer tank. The observation glass is detachably connected to the mounting frame and is located inside the mounting frame. The locking block is detachably connected to the mounting frame and is located at one end of the mounting frame.

[0012] The utility model discloses a high-efficiency reactor, wherein the motor is detachably connected to the reaction tank and is located at one end of the reaction tank and passes through the reaction tank, the rotating shaft is fixedly connected to the output end of the motor, the driving gear is detachably connected to the rotating shaft and is located at one end of the rotating shaft, the driven gear is meshed with the driving gear, the internal gear is meshed with the driven gear, the ring is fixedly connected to the internal gear and is located on the outer surface of the internal gear, the corresponding scraper rod is detachably connected to the ring and is symmetrically arranged at one end of the ring, the corresponding scraper rod is detachably connected to the rotating shaft and is located at the rotating shaft At one end, the two mixing rollers are detachably connected to the corresponding circular ring and are symmetrically arranged at one end of the circular ring. The motor drives the rotating shaft to rotate, and the rotating shaft drives the driving gear to rotate, and the driving gear drives the driven gear to rotate in the opposite direction. The driven gear drives the circular ring to rotate in the opposite direction through the internal gear, and the circular ring drives the corresponding scraper rod to rotate in the opposite direction, and at the same time drives the two mixing rollers to rotate in the opposite direction, and the rotating shaft drives the corresponding scraper roller to rotate. This method can effectively solve the problem that after the raw materials are heated, the raw materials will become viscous, easily adhere to the inner wall of the reaction tank, and are difficult to clean. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 It is a structural schematic diagram of the first embodiment of the utility model.

[0015] Figure 2 It is a side view of the first embodiment of the utility model.

[0016] Figure 3 The utility model Figure 2 Structural cross-sectional view of line AA.

[0017] Figure 4 It is a structural schematic diagram of the driving gear of the utility model.

[0018] Figure 5 It is a structural schematic diagram of the second embodiment of the utility model.

[0019] 101-injection pipe, 102-discharge pipe, 103-controller, 104-motor, 105-rotating shaft, 106-outer tank, 107-heating chamber, 108-inner tank, 109-pillar, 110-first heating tube, 111-mounting column, 112-second heating tube, 113-support arm, 114-first scraper plate, 115-second scraper plate, 116-support rod, 117-mixing plate, 118-driving gear, 119-driven gear, 120-inner gear, 121-ring, 201-mounting frame, 202-observation glass, 203-locking block. DETAILED DESCRIPTION

[0020] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0021] The first embodiment of the present application is:

[0022] See also Figure 1 to Figure 4 ,in Figure 1 It is a structural schematic diagram of the first embodiment of the utility model. Figure 2 is a side view of the first embodiment of the utility model, Figure 3 The utility model Figure 2 The structural cross-section view of line AA, Figure 4 It is a structural schematic diagram of the driving gear of the utility model.

[0023] The utility model provides a high-efficiency reactor, including a filling pipe 101, a discharge pipe 102, a controller 103, a motor 104, a rotating shaft 105, an outer tank 106, a heating chamber 107, an inner tank 108, a support 109, a first heating tube 110, a mounting column 111, a second heating tube 112, a support arm 113, a first scraper plate 114, a second scraper plate 115, a support rod 116 and a mixing plate 117. The above-mentioned solution solves the problem that after the raw materials are heated, the raw materials will become viscous, easily adhere to the inner wall of the reaction inner tank 108, and are difficult to clean.

[0024] According to this specific embodiment, the injection pipe 101 is detachably connected to the reaction tank and is located at the upper end of the reaction tank, the discharge pipe 102 is detachably connected to the reaction tank and is located at the lower end of the reaction tank, the controller 103 is detachably connected to the reaction tank and is located on the outer surface of the reaction tank, the heating mechanism is detachably connected to the reaction tank and is located inside the reaction tank, the motor 104 is detachably connected to the reaction tank and is located at one end of the reaction tank and passes through the reaction tank, the rotating shaft 105 is fixedly connected to the output end of the motor 104, the driving gear 118 is detachably connected to the rotating shaft 105 and is located at one end of the rotating shaft 105, the driven gear 119 is meshed with the driving gear 118, the internal gear 120 is meshed with the driven gear 119, the ring 121 is fixedly connected to the internal gear 120 and is located on the outer surface of the internal gear 120, corresponding to The scraper rod is detachably connected to the ring 121 and is symmetrically arranged at one end of the ring 121. The corresponding scraper rod is detachably connected to the rotating shaft and is located at one end of the rotating shaft 105. The two mixing rollers are detachably connected to the corresponding ring 121 and are symmetrically arranged at one end of the ring 121. The raw materials are placed in the reaction tank and heated by the heating mechanism. The motor 104 drives the rotating shaft 105 to rotate, and the rotating shaft 105 drives the driving gear 118 to rotate. The driving gear 118 drives the driven gear 119 to rotate in the opposite direction. The driven gear 119 drives the ring 121 to rotate in the opposite direction through the internal gear 120. The ring 121 drives the corresponding scraper rod to rotate in the opposite direction, and at the same time drives the two mixing rollers to rotate in the opposite direction. The rotating shaft 105 drives the corresponding scraper roller to rotate, so as to prevent the heated raw materials from adhering to the inside of the reaction tank.

[0025] Among them, the reaction tank includes an outer tank 106, a heating chamber 107, an inner tank 108 and a plurality of pillars 109. The heating chamber 107 is fixedly connected to the outer tank 106 and is located inside the outer tank 106. The inner tank 108 is fixedly connected to the heating chamber 107 and is located at one end of the heating chamber 107. A plurality of the pillars 109 are detachably connected to the outer tank 106 and are evenly arranged at the lower end of the outer tank 106. A plurality of the pillars 109 are used to support the outer tank 106. The heating chamber 107 is installed on the outer tank 106. The inner tank 108 is used to add raw materials.

[0026] Secondly, the heating mechanism includes a first heating tube 110, a mounting column 111 and a second heating tube 112. The first heating tube 110 is detachably connected to the heating chamber 107 and is located inside the heating chamber 107. The mounting column 111 is detachably connected to the inner tank 108 and is located inside the inner tank 108. The second heating tube 112 is detachably connected to the mounting column 111 and is located inside the mounting column 111. The first heating tube 110 and the second heating tube 112 generate heat to heat the raw materials.

[0027] At the same time, each group of scraper rods includes a support arm 113, a first scraper plate 114 and a second scraper plate 115. The support arm 113 is fixedly connected to the rotating shaft 105 and is located at one end of the rotating shaft 105. The first scraper plate 114 is detachably connected to the rotating shaft 105 and is located at the lower end of the rotating shaft 105. The second scraper plate 115 is detachably connected to the support arm 113 and is located at one end of the support arm 113. The disc drives the first scraper plate 114 to rotate, and at the same time drives the second scraper plate 115 to rotate through the support arm 113.

[0028] In addition, each mixing roller includes a support rod 116 and a plurality of mixing plates 117. The plurality of mixing plates 117 are detachably connected to the support rod 116 and are evenly arranged on the outer surface of the support rod 116. The support rod 116 is used to install a plurality of mixing plates 117, and the plurality of mixing plates 117 are used to stir the raw materials.

[0029] When using a high-efficiency reactor of the present embodiment, raw materials are added into the inner tank 108 through the injection pipe 101, the controller 103 controls and adjusts the temperature of the first heating tube 110 and the second heating tube 112, and the motor 104 is started. The motor 104 drives the rotating shaft 105 to rotate, and the rotating shaft 105 drives the driving gear 118 to rotate. The driving gear 118 drives the driven gear 119 to rotate in the opposite direction. The driven gear 119 drives the ring 121 to rotate in the opposite direction through the internal gear 120. The ring 121 drives the first scraper plate 114 and the second scraper plate 114 through one of the support arms 113. The plate 115 rotates in the opposite direction, and at the same time, the ring 121 drives the plurality of mixing plates 117 to rotate in the opposite direction through the support rod 116, and the rotating shaft 105 drives another first scraper plate 114 and a second scraper plate 115 to rotate through the corresponding support arm 113, and the plurality of mixing plates 117 stir the raw materials, one of the first scraper plate 114 and the second scraper plate 115 scrapes the mounting column 111, and the other first scraper plate 114 and the second scraper plate 115 scrapes the inner wall of the inner tank 108, and then the processed raw materials are discharged through the discharge pipe 102, so as to avoid the raw materials from adhering to the inside of the reaction tank during processing.

[0030] The second embodiment of the present application is:

[0031] Based on the first embodiment, please refer to Figure 5 , Figure 5 It is a structural schematic diagram of the second embodiment of the utility model.

[0032] The utility model provides a high-efficiency reaction kettle which also includes a mounting frame 201 , an observation glass 202 and a locking block 203 .

[0033] According to this specific embodiment, the mounting frame 201 is detachably connected to the outer tank 106 and is located at one end of the outer tank 106, the observation glass 202 is detachably connected to the mounting frame 201 and is located inside the mounting frame 201, the locking block 203 is detachably connected to the mounting frame 201 and is located at one end of the mounting frame, the mounting frame 201 mounts the observation glass 202 on the outer tank 106, the locking block 203 fixes the observation glass 202 in the mounting frame 201, and the observation glass 202 is used to observe the processing status of the raw materials.

[0034] When using a high-efficiency reactor of this embodiment, the observation glass 202 is installed on the outer tank 106 through the installation frame 201, and the locking block 203 fixes the observation glass 202 in the installation frame 201, so as to facilitate the observation of the raw material processing.

[0035] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope covered by the utility model.

Claims

1. A high-efficiency reactor, comprising a reaction tank, a material injection pipe, a material discharge pipe, a controller and a heating mechanism, wherein the material injection pipe is detachably connected to the reaction tank and is located at the upper end of the reaction tank, the material discharge pipe is detachably connected to the reaction tank and is located at the lower end of the reaction tank, the controller is detachably connected to the reaction tank and is located on the outer surface of the reaction tank, the heating mechanism is detachably connected to the reaction tank and is located inside the reaction tank, characterized in that: It also includes a motor, a rotating shaft, a driving gear, a driven gear, an internal gear, a ring, two groups of scraping rods and two mixing rollers. The motor is detachably connected to the reaction tank and is located at one end of the reaction tank and passes through the reaction tank. The rotating shaft is fixedly connected to the output end of the motor. The driving gear is detachably connected to the rotating shaft and is located at one end of the rotating shaft. The driven gear is meshed with the driving gear. The internal gear is meshed with the driven gear. The ring is fixedly connected to the internal gear and is located on the outer surface of the internal gear. The corresponding scraping rod is detachably connected to the ring and is symmetrically arranged at one end of the ring. The corresponding scraping rod is detachably connected to the rotating shaft and is located at one end of the rotating shaft. The two mixing rollers are detachably connected to the corresponding ring and are symmetrically arranged at one end of the ring.

2. The high-efficiency reactor according to claim 1, characterized in that: The reaction tank comprises an outer tank, a heating chamber, an inner tank and a plurality of pillars. The heating chamber is fixedly connected to the outer tank and is located inside the outer tank. The inner tank is fixedly connected to the heating chamber and is located at one end of the heating chamber. A plurality of pillars are detachably connected to the outer tank and are evenly arranged at the lower end of the outer tank.

3. The high-efficiency reactor according to claim 2, characterized in that: The heating mechanism includes a first heating tube, a mounting column, and a second heating tube. The first heating tube is detachably connected to the heating chamber and is located inside the heating chamber. The mounting column is detachably connected to the inner tank and is located inside the inner tank. The second heating tube is detachably connected to the mounting column and is located inside the mounting column.

4. The high-efficiency reactor according to claim 3, characterized in that: Each group of scraper rods includes a support arm, a first scraper plate and a second scraper plate. The support arm is fixedly connected to the rotating shaft and is located at one end of the rotating shaft. The first scraper plate is detachably connected to the rotating shaft and is located at the lower end of the rotating shaft. The second scraper plate is detachably connected to the support arm and is located at one end of the support arm.

5. The high-efficiency reactor according to claim 4, characterized in that: Each of the mixing rollers comprises a support rod and a plurality of mixing plates, wherein the plurality of mixing plates are detachably connected to the support rod and are evenly arranged on the outer surface of the support rod.

6. The high-efficiency reactor according to claim 5, characterized in that: The high-efficiency reactor also includes a mounting frame, an observation glass and a locking block. The mounting frame is detachably connected to the outer tank and is located at one end of the outer tank. The observation glass is detachably connected to the mounting frame and is located inside the mounting frame. The locking block is detachably connected to the mounting frame and is located at one end of the mounting frame.

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