Novel magnetic separation device with good magnetic separation effect
By designing a vertical magnetic separation device, the gravitational force and high-frequency swing mechanism are used to crush the ore soil or silt clumping, the problem of poor magnetic separation effect of existing magnetic separation machines is solved, and more efficient metal powder sorting is achieved.
Patent Information
- Application Number
- CN202420913176.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-29
AI Technical Summary
When existing magnetic separators divide metal powders contained in ore soil or silt, the agglomeration of ore soil or silt leads to poor magnetic separation effect and cannot effectively separate metal powders.
A vertical magnetic separation device is designed to transport mineral soil or silt downwards using gravity, driving the installation plate and the cutting plate to swing at high frequency, break and clump, and drive the shaft and magnetic separation roller to rotate through the driving mechanism to improve the magnetic separation effect.
Through vertical arrangement and high-frequency swing mechanism, the clumps are effectively broken, the magnetic separation effect on metal powder is improved, and the sorting performance of the magnetic separation machine is improved.
Smart Images

Figure CN222678346U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of magnetic separation devices, in particular to a novel magnetic separation device with good magnetic separation effect. Background Art
[0002] A magnetic separator is a device that uses the physical properties of magnetic materials to separate or extract substances. It is usually used to separate or extract mixtures containing magnetic components, such as extracting iron ore from ore. Magnetic separators are widely used in mining, metallurgy, building materials and other industries.
[0003] Existing magnetic separators usually consist of a magnetic system and a conveying system. The magnetic system includes components such as a magnetic drum and a magnetic separation zone, and uses a strong magnetic field to absorb or repel the magnetic components in the material. The conveying system is used to feed the mixture into the magnetic system and discharge the separated material from the magnetic system.
[0004] However, when using existing magnetic separators to separate metal powders contained in mineral soil or mud, due to the presence of agglomerates in the mineral soil or mud, the agglomerated mineral soil or mud is not easy to loosen and break when passing through the magnetic separator, and the metal powders wrapped in the agglomerates cannot be normally magnetically attracted and are discharged along with the agglomerates, resulting in poor magnetic separation effect. Utility Model Content
[0005] The purpose of the utility model is to provide a novel magnetic separation device with good magnetic separation effect to solve the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions.
[0007] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.
[0008] It can be seen that since the entire magnetic separation device is arranged vertically, the mineral soil or silt is transported downward by gravity, and there is a downward impact effect, which can disperse some of the agglomerated mineral soil or silt, thereby improving the magnetic separation effect on metal powders. In addition, when the shaft rotates, it drives the mounting plate to rotate synchronously, and the sleeve will intermittently contact the arc-shaped protrusion on the mounting plate. The arc-shaped protrusion pushes the sleeve and the discharge plate upward. As the rotation continues, the discharge plate swings back and forth up and down at a high frequency, so that the mineral soil or silt can be shaken evenly, and the agglomerates can also be shaken off, further ensuring the magnetic separation effect on metal powders.
[0009] Furthermore, both frames are provided with vertically extending sliding grooves, in which sliding seats are respectively installed for limited sliding, and the scraper is installed between the two sliding seats. One side of the frame is provided with an adjustment mechanism for driving the scraper to move vertically and adjust.
[0010] When the top of the scraper is excessively worn and the gap between it and the magnetic separation roller is too large, the scraper can be pushed upward by operating the adjustment mechanism to reduce the gap between the scraper and the magnetic separation roller to ensure the scraping effect on the metal powder.
[0011] Furthermore, the driving mechanism includes a mounting base, a driving motor, a first pulley, a second pulley and a transmission belt. The driving motor is fixed to the side of the frame through the mounting base, the first pulley is fixed to the output shaft of the driving motor, the second pulley is fixedly sleeved on one end of the shaft, and the transmission belt is sleeved on the first pulley and the second pulley.
[0012] The driving motor drives the first pulley to rotate. The rotating first pulley can drive the second pulley to rotate under the transmission action of the transmission belt, and then drives the shaft rod and the magnetic separation roller to rotate, providing a stable drive for the rotation of the shaft rod.
[0013] Furthermore, the adjustment mechanism includes an adjustment plate, an adjustment screw and a connecting block. The adjustment plate is fixed to the side of the frame. A vertical threaded hole is provided on the adjustment plate. The adjustment screw is thread-matched and installed in the threaded hole. The connecting block is rotatably installed on the top of the adjustment screw. The connecting block is fixedly connected to the side of the sliding seat on one side.
[0014] By rotating the adjusting screw, the adjusting screw moves upward, thereby pushing the connecting block and the sliding seat on one side to move upward, so that the scraper can be adjusted upward to reduce the gap between the scraper and the magnetic separation roller to prevent metal powder from passing between the scraper and the magnetic separation roller.
[0015] Furthermore, a pinch handle is fixed to the bottom end of the adjusting screw rod, and the outside of the pinch handle is provided with anti-slip grooves.
[0016] By holding the handle, it is convenient to exert force to turn the adjusting screw, and the anti-slip grooves are provided on the handle to increase the friction between the hand and avoid slipping when twisting.
[0017] Furthermore, side baffles are respectively fixed on both sides of the upper surface of the blanking plate, and the side baffles extend along the blanking direction of the blanking plate.
[0018] The side baffles are used to block the conveying of ore soil or silt on the unloading plate to prevent the ore soil or silt from rolling down from the side of the unloading plate.
[0019] Furthermore, a conveying trough plate is arranged obliquely between the two frames, and the conveying trough plate is located below the scraper. One side of the frame is provided with a clearance opening with two sides passing through the clearance opening, and one end of the conveying trough plate extends to the outer side of the frame through the clearance opening.
[0020] The metal powder scraped off by the scraper falls down onto the conveying trough plate, and the metal powder can be transported to the outside through the conveying trough plate for easy collection.
[0021] Furthermore, the width of the discharge hopper is smaller than that of the discharge plate, the width of the discharge plate is smaller than that of the magnetic separation roller, and the width of the separation plate is larger than that of the magnetic separation roller.
[0022] The width of the unloading plate is sufficient to cover the unloading hopper, the width of the magnetic separation roller is sufficient to cover the unloading plate, and the width of the separation plate is sufficient to cover the magnetic separation roller, so as to prevent the mineral soil or silt from leaking from the sides of the unloading plate and the magnetic separation roller during the transportation process.
[0023] Compared with the prior art, the beneficial effects of the present invention are as follows.
[0024] 1. In the utility model, since the entire magnetic separation device is arranged vertically, the ore soil or silt is transported downward by gravity, which has a downward impact effect, and can disperse part of the agglomerated ore soil or silt, thereby improving the magnetic separation effect on metal powder.
[0025] 2. When the shaft of the utility model rotates, the mounting plate is driven to rotate synchronously, and the sleeve will intermittently contact the arc-shaped protrusion on the mounting plate. The arc-shaped protrusion pushes the sleeve and the unloading plate upward. As the rotation continues, the unloading plate swings back and forth up and down at a high frequency, thereby shaking the mineral soil or mud evenly and also shaking off the agglomerates, further ensuring the magnetic separation effect on metal powder.
[0026] 3. When the top of the scraper is excessively worn and the gap between it and the magnetic separation roller is too large, the utility model can adjust the scraper upward by screwing the adjusting screw to push the connecting block and the sliding seat on one side to move upward, so as to reduce the gap between the scraper and the magnetic separation roller, thereby preventing metal powder from passing through between the scraper and the magnetic separation roller, thereby ensuring the scraping effect of the metal powder. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model;
[0028] Figure 2 This is one of the schematic cross-sectional views of the local structure of the utility model;
[0029] Figure 3 This is the second schematic diagram of the partial structural section of the utility model;
[0030] Figure 4 It is a schematic diagram of the detailed structure installation of the scraper in the utility model;
[0031] Figure 5 for Figure 1 A schematic diagram of the structure enlargement in the middle;
[0032] Figure 6 for Figure 4 Enlarged schematic diagram of the structure at point B in the middle.
[0033] In the figure: 01, discharge hopper; 02, separation plate; 03, conveying trough plate; 1, frame; 101, sliding trough; 102, give way; 11, rotating shaft; 2, shaft; 3, magnetic separation roller; 4, discharge plate; 42, support rod; 43, sleeve; 44, side baffle; 5, mounting plate; 51, arc-shaped protrusion; 6, scraper; 61, sliding seat; 7, driving mechanism; 71, mounting seat; 72, driving motor; 73, first pulley; 74, second pulley; 75, transmission belt; 8, adjusting mechanism; 81, adjusting plate; 811, threaded hole; 82, adjusting screw; 83, connecting block; 84, pinch handle. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0035] In the description of the embodiments of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms, "connection" and "installation" should be understood in a broad sense. For example, "connection" can be a detachable connection or a non-detachable connection; it can be a direct connection or an indirect connection through an intermediate medium. In addition, "connection" can be a direct connection or an indirect connection through an intermediate medium. Among them, "fixed" means that they are connected to each other and the relative position relationship after connection remains unchanged. The directional terms mentioned in the embodiments of the present utility model, such as "inside", "outside", "top", "bottom", etc., are only reference to the directions of the accompanying drawings. Therefore, the directional terms used are for better and clearer explanation and understanding of the embodiments of the present utility model, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present utility model.
[0036] In the embodiments of the present invention, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features.
[0037] See also Figure 1-Figure 6 The utility model provides a novel magnetic separation device with good magnetic separation effect, comprising a pair of frames 1, a shaft 2 is rotatably installed between the two frames 1, a magnetic separation roller 3 is fixedly mounted on the shaft 2, a blanking plate 4 with its bottom end aligned with the magnetic separation roller 3 is obliquely arranged between the two frames 1 and located above the magnetic separation roller 3, a rotating shaft 11 is rotatably connected to both sides of the upper end of the blanking plate 4, and the rotating shaft 11 is correspondingly fixed on the frame 1 on the same side, and a mounting plate 5 is fixedly mounted on both sides of the magnetic separation roller 3 on the outside of the shaft 2, and arc-shaped protrusions 51 are arranged around the outer edge of the mounting plate 5 at intervals, and both sides of the bottom end of the blanking plate 4 are respectively A support rod 42 is fixed, and a sleeve 43 is mounted on the support rod 42. The sleeve 43 is in contact with the outer edge of the mounting plate 5 on the same side. A driving mechanism 7 for driving the shaft 2 to rotate is provided on one of the frames 1. A scraper 6 for scraping off the metal powder adsorbed on the outer wall of the magnetic separation roller 3 is provided between the two frames 1 below the magnetic separation roller 3. A discharge hopper 01 is provided above the discharge plate 4 between the two frames 1. A separation plate 02 extending obliquely downward is provided between the two frames 1 at the front side of the magnetic separation roller 3. A gap is provided between the upper end of the separation plate 02 and the outer wall of the magnetic separation roller 3 for the metal powder to pass through.
[0038] The ore soil or silt containing metal powder is injected into the discharge hopper 01 and falls onto the discharge plate 4, and is transported downward to the magnetic separation roller 3 by the discharge plate 4. At the same time, the drive mechanism 7 drives the shaft 2 and the magnetic separation roller 3 to rotate. The ore soil or silt falling on the magnetic separation roller 3 is separated from the magnetic separation roller 3 under the action of centrifugal force and falls on the separation plate 02, and is continuously transported downward by the separation plate 02. The metal powder contained in the ore soil or silt is magnetically attracted to the magnetic separation roller 3 and rotates with it, and passes through the gap between the upper end of the separation plate 02 and the magnetic separation roller 3 to approach the scraper 6, and the metal powder magnetically attracted to the magnetic separation roller 3 is scraped off by the scraper 6, thereby realizing the magnetic separation of the metal powder.
[0039] Specifically, both frames 1 are provided with vertically extending sliding grooves 101, and sliding seats 61 are respectively installed in the two sliding grooves 101 for limited sliding. The scraper 6 is installed between the two sliding seats 61, and an adjusting mechanism 8 is provided on one side of the frame 1. The adjusting mechanism 8 is used to drive the scraper 6 to move vertically and adjust. With long-term work, the top of the scraper 6 will be worn, resulting in a large gap between the top of the scraper 6 and the magnetic separation roller 3, thereby affecting the scraping effect on the metal powder. When the top of the scraper 6 is excessively worn and the gap between it and the magnetic separation roller 3 is too large, the scraper 6 can be pushed upward by operating the adjusting mechanism 8 to reduce the gap between the scraper 6 and the magnetic separation roller 3 to ensure the scraping effect on the metal powder.
[0040] Specifically, the driving mechanism 7 includes a mounting base 71, a driving motor 72, a first pulley 73, a second pulley 74 and a transmission belt 75. The driving motor 72 is fixed to the side of the frame 1 through the mounting base 71, the first pulley 73 is fixed to the output shaft of the driving motor 72, the second pulley 74 is fixedly sleeved on one end of the shaft 2, and the transmission belt 75 is transmission sleeved on the first pulley 73 and the second pulley 74. The driving motor 72 drives the first pulley 73 to rotate. The rotating first pulley 73 can drive the second pulley 74 to rotate under the transmission action of the transmission belt 75, thereby driving the shaft 2 and the magnetic separation roller 3 to rotate, providing a stable drive for the rotation of the shaft 2.
[0041] Specifically, the adjustment mechanism 8 includes an adjustment plate 81, an adjustment screw 82 and a connecting block 83. The adjustment plate 81 is fixed to the side of the frame 1. A vertically through-threaded hole 811 is provided on the adjustment plate 81. The adjustment screw 82 is threadedly matched and installed in the threaded hole 811. The connecting block 83 is rotatably installed on the top of the adjustment screw 82. The connecting block 83 is fixedly connected to the side of the sliding seat 61 on one side. By screwing the adjustment screw 82, the adjustment screw 82 moves upward, thereby pushing the connecting block 83 and the sliding seat 61 on one side to move upward, so that the scraper 6 can be adjusted upward to reduce the gap between the scraper 6 and the magnetic separation roller 3 to prevent metal powder from passing through between the scraper 6 and the magnetic separation roller 3.
[0042] Specifically, a handle 84 is fixed to the bottom end of the adjusting screw 82. By holding the handle 84, it is convenient to exert force to twist the adjusting screw 82. The outside of the handle 84 is provided with anti-slip grooves to increase the friction between the hand and avoid slipping when twisting.
[0043] Specifically, side baffles 44 are fixed on both sides of the upper surface of the blanking plate 4, and the side baffles 44 extend along the blanking direction of the blanking plate 4. The side baffles 44 are used to block the transportation of mineral soil or silt on the blanking plate 4 to prevent the mineral soil or silt from rolling down from the side of the blanking plate 4.
[0044] Specifically, a conveying trough plate 03 is arranged obliquely between the two frames 1, and the conveying trough plate 03 is located below the scraper 6. One side of the frame 1 is provided with a clearance opening 102 that passes through both sides. One end of the conveying trough plate 03 extends through the clearance opening 102 to the outer side of the frame 1. The metal powder scraped off by the scraper 6 falls downward onto the conveying trough plate 03. The metal powder can be transported to the outside through the conveying trough plate 03 for easy collection.
[0045] Specifically, the width of the lower hopper 01 is smaller than that of the lower hopper plate 4, the width of the lower hopper plate 4 is smaller than that of the magnetic separation roller 3, the width of the separation plate 02 is larger than that of the magnetic separation roller 3, the width of the lower hopper plate 4 is sufficient to cover the lower hopper 01, ensuring that the width of the magnetic separation roller 3 is sufficient to cover the lower hopper plate 4, and the width of the separation plate 02 is sufficient to cover the magnetic separation roller 3, so as to prevent mineral soil or mud from leaking out from the sides of the lower hopper plate 4 and the magnetic separation roller 3 during transportation.
[0046] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A novel magnetic separation device with good magnetic separation effect, comprising a pair of frames (1), characterized in that: A shaft (2) is rotatably mounted between the two frames (1), a magnetic separation roller (3) is fixedly mounted on the shaft (2), and a blanking plate (4) with its bottom end aligned with the magnetic separation roller (3) is obliquely arranged between the two frames (1) and located above the magnetic separation roller (3); Both sides of the upper end of the blanking plate (4) are rotatably connected to rotating shafts (11), and the rotating shafts (11) are correspondingly fixed on the frame (1) on the same side; The shaft (2) is externally provided with mounting plates (5) fixedly mounted on both sides of the magnetic separation roller (3), and the mounting plates (5) are provided with arc-shaped protrusions (51) arranged at intervals around the outer edge thereof; Support rods (42) are fixed to both sides of the bottom end of the blanking plate (4), and sleeves (43) are mounted on the support rods (42). The sleeves (43) are in contact with the outer edge of the mounting plate (5) on the same side. A driving mechanism (7) for driving the shaft (2) to rotate is provided on one of the frames (1), and a scraper (6) for scraping off metal powder adsorbed on the outer wall of the magnetic separation roller (3) is provided between the two frames (1) and below the magnetic separation roller (3); A material discharge hopper (01) is provided between the two frames (1) and located above the material discharge plate (4); a separation plate (02) extending obliquely downward is provided between the two frames (1) and located in front of the magnetic separation roller (3); and a gap is provided between the upper end of the separation plate (02) and the outer wall of the magnetic separation roller (3) for metal powder to pass through.
2. A novel magnetic separation device with good magnetic separation effect according to claim 1, characterized in that: The two frames (1) are each provided with a vertically extending sliding groove (101), and a sliding seat (61) is respectively installed in the two sliding grooves (101) in a limited sliding manner, and the scraper (6) is installed between the two sliding seats (61); An adjustment mechanism (8) is provided on the frame (1) on one side, and the adjustment mechanism (8) is used to drive the scraper (6) to move vertically and adjust.
3. A novel magnetic separation device with good magnetic separation effect according to claim 1, characterized in that: The driving mechanism (7) comprises a mounting seat (71), a driving motor (72), a first pulley (73), a second pulley (74) and a transmission belt (75); The driving motor (72) is fixed to the side of the frame (1) through the mounting seat (71), and the first pulley (73) is fixed to the output shaft of the driving motor (72); The second pulley (74) is fixedly sleeved on one end portion of the shaft (2), and the transmission belt (75) is transmission-sleeved on the first pulley (73) and the second pulley (74).
4. A novel magnetic separation device with good magnetic separation effect according to claim 2, characterized in that: The adjusting mechanism (8) comprises an adjusting plate (81), an adjusting screw (82) and a connecting block (83); The adjustment plate (81) is fixed to the side of the frame (1), and a vertically penetrating threaded hole (811) is provided on the adjustment plate (81); The adjusting screw (82) is threadably mounted in the threaded hole (811), and the connecting block (83) is rotatably mounted on the top end of the adjusting screw (82); The connecting block (83) is fixedly connected to a side portion of the sliding seat (61) on one side.
5. A novel magnetic separation device with good magnetic separation effect according to claim 4, characterized in that: A gripping handle (84) is fixed to the bottom end of the adjusting screw rod (82), and the gripping handle (84) is provided with anti-slip grooves on the outside.
6. A novel magnetic separation device with good magnetic separation effect according to claim 1, characterized in that: Side baffles (44) are respectively fixed on both sides of the upper surface of the blanking plate (4), and the side baffles (44) extend along the blanking direction of the blanking plate (4).
7. A novel magnetic separation device with good magnetic separation effect according to claim 1, characterized in that: A conveying trough plate (03) is arranged obliquely between the two frames (1), and the conveying trough plate (03) is located below the scraper (6); A clearance opening (102) penetrating on both sides is provided on one side of the frame (1), and one end of the conveying trough plate (03) passes through the clearance opening (102) and extends to the outer side of the frame (1).
8. A novel magnetic separation device with good magnetic separation effect according to claim 7, characterized in that: The width of the discharge hopper (01) is smaller than the width of the discharge plate (4), the width of the discharge plate (4) is smaller than the width of the magnetic separation roller (3), and the width of the separation plate (02) is larger than the width of the magnetic separation roller (3).