Steel structure plant spraying equipment capable of efficiently spraying paint

Abstract

The utility model discloses steel structure plant spraying equipment capable of efficiently spraying paint, and relates to the technical field of spraying, in particular to the steel structure plant spraying equipment capable of efficiently spraying paint. Comprising a main body, a storage barrel, an allowance display, an exhaust hole, a driving device, a rolling wheel, a temperature and humidity sensor, a pump, a motor, a centralized controller, a feeding device, an airless paint spraying gun, a rapid switching spraying head, an automatic adjusting system and a monitoring system module. According to the utility model, the airless paint spraying gun and the rapid switching spraying head are additionally arranged, so that high-pressure airless spraying and rapid spraying mode replacement are realized. The equipment is provided with a temperature and humidity sensor, an automatic adjusting system and a centralized controller, real-time monitoring and automatic regulation and control of the spraying environment are achieved, and the quality and stability of a paint film are improved. Through the centralized controller and the monitoring system module, the equipment can optimize energy consumption management, automatically adjust power and operation speed, reduce energy consumption and operation cost, and realize efficient and stable long-time operation.

Description

Technical Field

[0001] The utility model relates to the technical field of spraying, in particular to a high-efficiency spraying equipment for steel structure workshops. Background Art

[0002] A highly efficient spraying equipment for steel structure workshops. In modern industrial production, steel structure workshops are widely used in the fields of construction, bridges, machinery manufacturing, etc. In order to improve the corrosion resistance and aesthetics of steel structures, it is usually necessary to spray paint on their surfaces. At present, steel structure spraying equipment mainly includes two types: traditional air spraying and airless spraying. An existing rapid spraying equipment for the exterior of building panels (publication number: CN113333205A) has the following drawbacks and needs further improvement.

[0003] 1. Traditional equipment causes large waste of paint and low spraying efficiency due to spray dispersion. Although airless spray equipment can reduce paint mist, it still has certain limitations in spraying speed and coverage, and cannot meet the needs of rapid spraying of large-area steel structures. In addition, the existing spray equipment is complicated and time-consuming to operate when changing different types of paint and spraying modes, which further affects the spraying efficiency. Therefore, there is an urgent need for a spraying equipment with efficient painting.

[0004] 2. In the spraying process of traditional equipment, the ambient temperature and humidity have a significant impact on the spraying effect, and traditional spraying equipment usually lacks effective environmental control means. In an environment with large changes in temperature and humidity, traditional spraying equipment cannot stabilize the spraying environment, resulting in unstable spraying effect and difficult to ensure the quality of the paint film. In addition, manually adjusting the temperature and humidity of the spraying environment is not only inefficient, but also difficult to accurately control, which increases the complexity of the operation and labor intensity. Therefore, there is an urgent need for a spraying equipment with temperature and humidity control function.

[0005] 3. Traditional equipment uses fixed power and speed, which cannot be adjusted according to actual spraying needs, resulting in high energy consumption of the equipment under low or high load conditions. During the operation of the spraying equipment, there is a lack of real-time monitoring and adjustment of the equipment status, and it is impossible to achieve optimized management of energy consumption, which increases operating costs. Since the equipment cannot automatically adjust the power and operating speed according to the needs of the spraying task, it leads to serious energy waste and increased operating costs. Therefore, a spraying equipment with variable frequency control technology is urgently needed. Utility Model Content

[0006] The main purpose of the utility model is to provide a high-efficiency paint spraying equipment for steel structure workshops, which can effectively solve the problems in the background technology.

[0007] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: there is a steel structure factory spraying equipment with high-efficiency paint spraying, a material storage barrel is installed above the main body, a remaining amount display is installed on one side of the material storage barrel, an exhaust hole is installed below the main body, a driving device is installed below the main body, a rolling wheel is installed below the main body, a temperature and humidity sensor is installed on one side of the main body, a centralized controller is installed inside the main body, a pump is installed above the centralized controller, a motor is installed on one side of the centralized controller, a feeding device is installed on one side of the main body, an airless spray gun is installed on one side of the main body, a quick-switching spray head is installed on one side of the main body, an automatic adjustment system is installed above the main body, and a monitoring system module is installed inside the main body.

[0008] Preferably, the exterior of the main body adopts a rounded corner design.

[0009] Preferably, the airless paint spray gun uses a high-pressure airless spray device for spraying.

[0010] Preferably, the automatic adjustment system includes a heater, a refrigerator, a humidifier and a dehumidifier.

[0011] Preferably, the monitoring system module includes an operation status sensor and a data processing unit, and provides data feedback to a centralized controller.

[0012] Preferably, the scroll wheel can rotate 360°.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. The utility model can ensure uniform paint film and reduce paint mist by adding an airless paint spray gun and quickly switching the spray head, significantly improving the spraying efficiency. The design of the quick-switching spray head allows different types of paint and spraying modes to be quickly switched, greatly improving the spraying flexibility and efficiency of the equipment, and can quickly adapt to the spraying needs of large-area steel structures.

[0015] 2. The utility model can monitor the temperature and humidity data of the spraying environment in real time by adding temperature and humidity sensors, automatic adjustment systems, and centralized controllers. The automatic adjustment system includes a heater, a refrigerator, a humidifier, and a dehumidifier. According to the feedback from the temperature and humidity sensors, the temperature and humidity of the spraying environment are automatically adjusted to ensure the best spraying effect. The centralized controller processes the data of the temperature and humidity sensors, controls the operation of the automatic adjustment system, maintains a stable spraying environment, and improves the quality of the paint film and the stability of the spraying effect.

[0016] 3. The utility model can reduce energy consumption through frequency conversion technology by adding a centralized controller and a monitoring system module. The monitoring system module includes an operating status sensor and a data processing unit, which monitors the operating status of the equipment in real time, provides data feedback to the centralized controller, and automatically adjusts the operating parameters of the equipment to optimize energy consumption and efficiency. This not only reduces energy waste and operating costs, but also achieves efficient operation and long-term stable operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The overall structure of the utility model is shown in FIG. Figure 1 ;

[0018] Figure 2 The overall structure of the utility model is shown in FIG. Figure 2 ;

[0019] Figure 3 This is a detailed view of Part A of the utility model;

[0020] Figure 4 This is a detailed diagram of part B of the utility model.

[0021] In the figure: 1. Main body; 2. Material storage barrel; 3. Remaining quantity display; 4. Exhaust hole; 5. Driving device; 6. Rolling wheel; 7. Temperature and humidity sensor; 8. Pump; 9. Motor; 10. Centralized controller; 11. Feeding device; 12. Airless paint spray gun; 13. Quick switching spray head; 14. Automatic adjustment system; 15. Monitoring system module. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] Example

[0026] See also Figure 1-4 , the utility model provides a technical solution:

[0027] A steel structure factory spraying equipment for efficient paint spraying, wherein a material storage barrel 2 is installed above the main body 1, a remaining display 3 is installed on one side of the material storage barrel 2, an exhaust hole 4 is installed below the main body 1, a driving device 5 is installed below the main body 1, a rolling wheel 6 is installed below the main body 1, a temperature and humidity sensor 7 is installed on one side of the main body 1, a centralized controller 10 is installed inside the main body 1, a pump 8 is installed above the centralized controller 10, a motor 9 is installed on one side of the centralized controller 10, a feeding device 11 is installed on one side of the main body 1, an airless paint spray gun 12 is installed on one side of the main body 1, a quick-switching spray head 13 is installed on one side of the main body 1, an automatic adjustment system is installed above the main body 1, and a monitoring system module 15 is installed inside the main body 1.

[0028] The following is the specific technical logic implementation method of the innovative point of this utility model:

[0029] The utility model realizes efficient painting by adding an airless paint spray gun and a quick-switching spray head. The airless paint spray gun adopts high-pressure airless spraying technology to atomize the paint and spray it onto the surface of the steel structure, ensuring a uniform paint film and reducing paint mist. At the same time, the design of the quick-switching spray head allows the operator to quickly change the spray head according to different types of paint and spraying requirements to adapt to different spraying modes. This design greatly improves the spraying flexibility and efficiency of the equipment, enabling it to quickly adapt to the spraying needs of large-area steel structures and improve the overall spraying efficiency.

[0030] The utility model realizes real-time monitoring and control of the spraying environment by adding temperature and humidity sensors, automatic adjustment system and centralized controller. The temperature and humidity sensors are installed at different positions in the equipment to monitor the temperature and humidity data of the spraying environment in real time. The automatic adjustment system includes a heater, a refrigerator, a humidifier and a dehumidifier, which automatically adjusts the temperature and humidity of the spraying environment according to the feedback of the temperature and humidity sensors. The centralized controller processes the data of the temperature and humidity sensors and controls the operation of the automatic adjustment system to ensure that the temperature and humidity of the spraying environment are maintained in the optimal state, thereby improving the quality of the paint film and the stability of the spraying effect.

[0031] The utility model realizes the optimized management of the energy consumption of the equipment by adding a centralized controller and a monitoring system module. The centralized controller automatically adjusts the power and operating speed of the equipment according to the actual spraying requirements, and reduces energy consumption by using frequency conversion technology. The monitoring system module includes an operating status sensor and a data processing unit, which monitors the operating status of the equipment in real time and feeds back the data to the centralized controller. The centralized controller automatically adjusts the operating parameters of the equipment based on these data to optimize energy consumption and efficiency. This not only reduces energy waste and operating costs, but also realizes efficient operation and long-term stable operation of the equipment.

[0032] The following is the workflow of this utility model:

[0033] 1. Preparation:

[0034] a) Check the remaining paint in the storage tank and confirm that there is enough paint through the remaining amount display.

[0035] b) Select the appropriate spray head according to your needs and install it on the airless spray gun.

[0036] c) Confirm that the temperature and humidity sensors and automatic adjustment system are in normal working condition.

[0037] 2. Start the device:

[0038] a) Start the equipment and activate the pump and motor through the centralized controller to start transferring paint from the storage tank to the airless paint spray gun.

[0039] b) The centralized controller automatically adjusts the temperature and humidity of the spraying environment according to the feedback from the temperature and humidity sensors to ensure the best spraying conditions.

[0040] 3. Spraying operation:

[0041] a) The operator holds an airless spray gun and starts spraying the surface of the steel structure.

[0042] b) According to actual needs, different types of coatings or spraying modes can be changed by quickly switching the spray head to adapt to different spraying requirements.

[0043] 4. Monitor and adjust:

[0044] a) The monitoring system module monitors the operating status of the equipment in real time and feeds the data back to the centralized controller.

[0045] b) The centralized controller automatically adjusts the power and operating speed of the equipment based on the monitoring data, and uses frequency conversion technology to optimize energy consumption to ensure efficient operation of the equipment.

[0046] 5. End of work:

[0047] a) After completing the spraying task, turn off the equipment, clean the airless spray gun and spray head, and ensure that the equipment is clean.

[0048] b) Check and record the working status and spraying effect of the equipment for next use.

[0049] The following is a comparison of parameters between the utility model and traditional equipment:

[0050]

[0051]

[0052] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A high-efficiency spraying equipment for steel structure workshops, comprising a main body (1), characterized in that: A material storage barrel (2) is installed above the main body (1), a remaining quantity display (3) is installed on one side of the material storage barrel (2), an exhaust hole (4) is installed below the main body (1), a driving device (5) is installed below the main body (1), a rolling wheel (6) is installed below the main body (1), a temperature and humidity sensor (7) is installed on one side of the main body (1), a centralized controller (10) is installed inside the main body (1), a pump (8) is installed above the centralized controller (10), a motor (9) is installed on one side of the centralized controller (10), a feeding device (11) is installed on one side of the main body (1), an airless paint spray gun (12) is installed on one side of the main body (1), a quick-switching spray head (13) is installed on one side of the main body (1), an automatic adjustment system is installed above the main body (1), and a monitoring system module (15) is installed inside the main body (1).

2. The high-efficiency paint spraying equipment for steel structure workshops according to claim 1 is characterized by: The exterior of the main body (1) adopts a rounded corner design.

3. The high-efficiency paint spraying equipment for steel structure workshops according to claim 1 is characterized by: The airless paint spray gun (12) uses a high-pressure airless spray device for spraying.

4. The high-efficiency spraying equipment for steel structure workshops according to claim 1 is characterized by: The automatic regulating system (14) comprises a heater, a refrigerator, a humidifier and a dehumidifier.

5. The high-efficiency paint spraying equipment for steel structure workshops according to claim 1 is characterized by: The monitoring system module (15) comprises an operating status sensor and a data processing unit, and provides data feedback to the centralized controller (10).

6. The high-efficiency paint spraying equipment for steel structure workshops according to claim 1 is characterized by: The scroll wheel (6) can rotate 360 ​​degrees.

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