Intelligent sorting device for compressor shells

By designing an intelligent sorting device including a transmission belt, a ccd camera and an automatic clamping system, the problem of traditional sorting inefficiency is solved and an efficient and automated sorting process is achieved.

CN222678807UActive Publication Date: 2025-03-28NANCHANG LIQI MASCH MFG CO LTD
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Patent Information

Application Number
CN202420677904.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2025-03-28
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

The sorting work of traditional compressor housing relies on manual operations, is inefficient and labor-intensive, so it is necessary to design an intelligent sorting device to improve sorting efficiency.

Method used

An intelligent sorting device including a transmission belt, mounting frame, slider, slider, threaded rod, electric push rod, dual output shaft motor and clamping plate was designed. The housing size was detected by the ccd camera, and the unqualified items were automatically identified and sorted.

Benefits of technology

Efficient and fast sorting work is achieved, reducing the time and labor intensity of manual operations, significantly improving sorting efficiency and simplifying the sorting process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222678807U_ABST
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Abstract

The compressor shell intelligent sorting device comprises a conveying belt, the left side of the rear end of the top of the conveying belt is fixedly connected with a mounting frame, a sliding groove is formed in the bottom of the mounting frame, an inner cavity of the sliding groove is slidably connected with a sliding block, and an inner cavity of the sliding block is in threaded connection with a first threaded rod; one end of the first threaded rod is movably connected with the inner wall of the sliding groove through a bearing, the other end of the first threaded rod penetrates through the outer portion of the mounting frame and is fixedly connected with a driving motor, the surface of the driving motor is fixedly connected with the surface of the mounting frame, and the bottom of the sliding block is fixedly connected with an electric push rod. The bottom of the electric push rod is fixedly connected with a protection box, and the bottom of an inner cavity of the protection box is fixedly connected with a first double-output-shaft motor. By the adoption of the equipment, efficient and rapid sorting work can be achieved, time and labor are saved, the sorting efficiency is greatly improved, and great convenience is brought to the sorting work.
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Description

Technical Field

[0001] The utility model relates to the technical field of sorting devices, in particular to an intelligent sorting device for compressor casings. Background Art

[0002] The compressor is a driven fluid machine that boosts low-pressure gas to high-pressure gas. It is the heart of the refrigeration system. The compressor housing is used to assemble compressor parts. When the housing is produced, it needs to be sorted to remove defective products. At present, traditional sorting work is generally done manually by staff, which is not only inefficient but also labor-intensive. Therefore, it is necessary to design an intelligent sorting device to solve the above problems. Utility Model Content

[0003] The purpose of the utility model is to provide an intelligent sorting device for compressor casings, which has the advantage of being easy to use and solves the problems raised by the above-mentioned background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an intelligent sorting device for compressor casings, comprising a conveyor belt, a mounting bracket is fixedly connected to the left rear end of the top of the conveyor belt, a slide groove is provided at the bottom of the mounting bracket, a slider is slidably connected to the inner cavity of the slide groove, a first threaded rod is threadedly connected to the inner cavity of the slider, one end of the first threaded rod is movably connected to the inner wall of the slide groove through a bearing, the other end of the first threaded rod passes through the outside of the mounting bracket and is fixedly connected to a driving motor, the surface of the driving motor is fixedly connected to the surface of the mounting bracket, the bottom of the slider is fixedly connected to an electric push rod, the bottom of the electric push rod is fixedly connected to a protection box, and the bottom of the inner cavity of the protection box A first dual-output shaft motor is fixedly connected, a partition is fixedly connected to the top of the first dual-output shaft motor, a second dual-output shaft motor is fixedly connected to the top of the partition, a second threaded rod is fixedly connected to the left and right ends of the first dual-output shaft motor and the front and rear ends of the second dual-output shaft motor, the first dual-output shaft motor is threadedly connected to a first clamping plate through the second threaded rod, the front and rear ends of the second dual-output shaft motor are threadedly connected to a second clamping plate through the second threaded rod, the first clamping plate and the second clamping plate extend away from the second threaded rod to the outside of the protective box, a mounting plate is fixedly connected to the right side of the mounting frame, and a CCD camera is fixedly connected to the right side of the bottom of the mounting plate.

[0005] Preferably, through holes passing through the first clamping plate and the second clamping plate are provided at four corners of the surface of the protection box, and grease is applied between the through holes and the first clamping plate and the second clamping plate.

[0006] Preferably, batteries are fixedly connected to the front and rear ends of the inner cavity bottom of the protection box and the left and right sides of the partition top, and the batteries are electrically connected to the first dual-output shaft motor and the second dual-output shaft motor through wires.

[0007] Preferably, the number of the second threaded rods is four, two of them form a group, and the threads on the surfaces of the two second threaded rods in each group are designed in reverse.

[0008] Preferably, both sides of the first clamping plate and the second clamping plate located at one end of the inner cavity of the protection box are fixedly connected with anti-slip plates.

[0009] Preferably, the surfaces of the first clamping plate and the second clamping plate are both fixedly connected with rubber pads, and the surfaces of the rubber pads are provided with anti-slip grooves.

[0010] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0011] 1. The utility model transmits the shell through a conveyor belt. When the shell is transmitted to the bottom of the CCD camera, the conveying work of the conveyor belt is stopped, and the size of the shell is detected by the CCD camera. When unqualified is detected, the shell is moved to the bottom of the protection box through the conveyor belt, and then the protection box is driven to move to the top of the unqualified shell by the electric push rod. Then, by starting the first double-output shaft motor and the second double-output shaft motor, the second threaded rod can be driven to rotate, and the second threaded rod drives the first clamping plate and the second clamping plate to move to clamp and fix the unqualified shell. Then, by starting the driving motor, the driving motor drives the first threaded rod to rotate, and the first threaded rod drives the slider to move. The slider can drive the protection box to move through the electric push rod, so that the unqualified shell can be sorted out. By adopting this equipment, efficient and fast sorting work can be achieved, saving time and effort, greatly improving the sorting efficiency, and bringing great convenience to the sorting work.

[0012] 2. The utility model can provide power to the first dual-output shaft motor and the second dual-output shaft motor by providing a storage battery, and can prevent the first clamping plate and the second clamping plate from being separated from the protection box by providing an anti-detachment plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 This is a bottom view schematic diagram of the structure of the utility model;

[0015] Figure 3 This is a schematic diagram of the internal connection structure of the protection box of the utility model.

[0016] In the figure: 1. conveyor belt; 2. mounting frame; 3. slide groove; 4. slider; 5. first threaded rod; 6. drive motor; 7. electric push rod; 8. protection box; 9. first double output shaft motor; 10. partition; 11. second double output shaft motor; 12. second threaded rod; 13. first clamping plate; 14. second clamping plate; 15. mounting plate; 16. CCD camera; 17. battery; 18. anti-slip plate. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] The components of the present invention are all common standard components or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.

[0019] See also Figure 1-3 A compressor casing intelligent sorting device comprises a conveyor belt 1, a mounting frame 2 is fixedly connected to the left side of the rear end of the top of the conveyor belt 1, a slide groove 3 is opened at the bottom of the mounting frame 2, a slider 4 is slidably connected to the inner cavity of the slide groove 3, a first threaded rod 5 is threadedly connected to the inner cavity of the slider 4, one end of the first threaded rod 5 is movably connected to the inner wall of the slide groove 3 through a bearing, the other end of the first threaded rod 5 passes through the outside of the mounting frame 2 and is fixedly connected to a driving motor 6, the surface of the driving motor 6 is fixedly connected to the surface of the mounting frame 2, an electric push rod 7 is fixedly connected to the bottom of the slider 4, a protective box 8 is fixedly connected to the bottom of the inner cavity of the protective box 8, a first dual-output shaft motor 9 is fixedly connected to the top of the first dual-output shaft motor 9, and a partition 10 is fixedly connected to the top of the partition 10. A second dual-output shaft motor 11 is connected, the left and right ends of the first dual-output shaft motor 9 and the front and rear ends of the second dual-output shaft motor 11 are fixedly connected with a second threaded rod 12, the first dual-output shaft motor 9 is threadedly connected with a first clamping plate 13 through the second threaded rod 12, the front and rear ends of the second dual-output shaft motor 11 are threadedly connected with a second clamping plate 14 through the second threaded rod 12, the first clamping plate 13 and the second clamping plate 14 are far away from the second threaded rod 12. One end extends to the outside of the protective box 8, and a mounting plate 15 is fixedly connected to the right side of the mounting frame 2, and a CCD camera 16 is fixedly connected to the right side of the bottom of the mounting plate 15. By adopting this equipment, efficient and fast sorting work can be achieved, saving time and effort, greatly improving the sorting efficiency, and bringing great convenience to the sorting work.

[0020] Through holes passing through the first clamping plate 13 and the second clamping plate 14 are formed at four corners of the surface of the protection box 8 , and grease is applied between the through holes and the first clamping plate 13 and the second clamping plate 14 .

[0021] Batteries 17 are fixedly connected to the front and rear ends of the bottom of the inner cavity of the protective box 8 and the left and right sides of the top of the partition 10. The battery 17 is electrically connected to the first dual output shaft motor 9 and the second dual output shaft motor 11 through wires. By setting the battery 17, the first dual output shaft motor 9 and the second dual output shaft motor 11 can be powered.

[0022] The number of the second threaded rods 12 is four, and two of them form a group, and the threads on the surfaces of the two second threaded rods 12 in each group are designed in reverse.

[0023] Anti-slip plates 18 are fixedly connected to both sides of the first clamping plate 13 and the second clamping plate 14 at one end of the inner cavity of the protection box 8. The anti-slip plates 18 can prevent the first clamping plate 13 and the second clamping plate 14 from detaching from the protection box 8.

[0024] Rubber pads are fixedly connected to the surfaces of the first clamping plate 13 and the second clamping plate 14 , and anti-slip grooves are arranged on the surfaces of the rubber pads.

[0025] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be realized by simple programming by technicians in this field, which belongs to the common knowledge in this field. In addition, the present invention is mainly used to protect mechanical devices, so the present invention will not explain the control method and circuit connection in detail.

[0026] When in use, the shell is transmitted by the conveyor belt 1. When the shell is transmitted to the bottom of the CCD camera 16, the transmission work of the conveyor belt 1 is stopped, and the size of the shell is detected by the CCD camera 16. When unqualified is detected, the shell is moved to the bottom of the protection box 8 through the conveyor belt 1, and then the protection box 8 is driven by the electric push rod 7 to move to the top of the unqualified shell, and then the first double-output shaft motor 9 and the second double-output shaft motor 11 can be started to drive the second threaded rod 12 to rotate, and the second threaded rod 12 drives the first clamping plate 13 and the second clamping plate 14 to move to clamp and fix the unqualified shell, and then the drive motor 6 is started, the drive motor 6 drives the first threaded rod 5 to rotate, and the first threaded rod 5 drives the slider 4 to move, and the slider 4 can drive the protection box 8 to move through the electric push rod 7, so that the unqualified shell can be sorted out.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A compressor casing intelligent sorting device, comprising a conveyor belt (1), characterized in that: The rear end left side of the top of the conveyor belt (1) is fixedly connected to a mounting frame (2), the bottom of the mounting frame (2) is provided with a slide groove (3), the inner cavity of the slide groove (3) is slidably connected to a slider (4), the inner cavity of the slider (4) is threadedly connected to a first threaded rod (5), one end of the first threaded rod (5) is movably connected to the inner wall of the slide groove (3) through a bearing, the other end of the first threaded rod (5) passes through the outside of the mounting frame (2) and is fixedly connected to a drive motor (6), the surface of the drive motor (6) is fixedly connected to the surface of the mounting frame (2), the bottom of the slider (4) is fixedly connected to an electric push rod (7), the bottom of the electric push rod (7) is fixedly connected to a protection box (8), the bottom of the inner cavity of the protection box (8) is fixedly connected to a first dual-output shaft motor (9), the top of the first dual-output shaft motor (9) is fixedly connected to the inner wall of the slide groove (3), and the top of the first dual-output shaft motor (9) is fixedly connected to the inner wall of the slide groove (3). The first and second dual-output shaft motors (11) are fixedly connected to the top of the mounting frame (2); the left and right ends of the first dual-output shaft motor (9) and the front and rear ends of the second dual-output shaft motor (11) are fixedly connected to second threaded rods (12); the first dual-output shaft motor (9) is threadedly connected to a first clamping plate (13) via the second threaded rod (12); the front and rear ends of the second dual-output shaft motor (11) are threadedly connected to a second clamping plate (14) via the second threaded rod (12); the ends of the first clamping plate (13) and the second clamping plate (14) away from the second threaded rod (12) extend to the outside of the protection box (8); the right side of the mounting frame (2) is fixedly connected to a mounting plate (15); and the right side of the bottom of the mounting plate (15) is fixedly connected to a CCD camera (16).

2. The intelligent sorting device for compressor casings according to claim 1, characterized in that: Through holes passing through the first clamping plate (13) and the second clamping plate (14) are provided at four corners of the surface of the protection box (8), and lubricating grease is applied between the through holes and the first clamping plate (13) and the second clamping plate (14).

3. The intelligent sorting device for compressor casings according to claim 1, characterized in that: A battery (17) is fixedly connected to the front and rear ends of the bottom of the inner cavity of the protection box (8) and the left and right sides of the top of the partition (10), and the battery (17) is electrically connected to the first dual-output shaft motor (9) and the second dual-output shaft motor (11) via a wire.

4. The intelligent sorting device for compressor casings according to claim 1, characterized in that: The number of the second threaded rods (12) is four, two of which form a group, and the threads on the surfaces of the two second threaded rods (12) in each group are designed in reverse.

5. The intelligent sorting device for compressor casings according to claim 1, characterized in that: Anti-slip plates (18) are fixedly connected to both sides of the first clamping plate (13) and the second clamping plate (14) located at one end of the inner cavity of the protection box (8).

6. The intelligent sorting device for compressor casings according to claim 1, characterized in that: The surfaces of the first clamping plate (13) and the second clamping plate (14) are both fixedly connected with rubber pads, and the surfaces of the rubber pads are provided with anti-slip grooves.