Anti-static dust removal device for solar street lamp production
By designing an anti-static dust removal device, the use of components such as windless pulse ion rods and brush rollers to remove static electricity and dust on the solar street lamp chip board, the impact of static electricity and dust on product quality and production cost is solved, and the effect of improving product quality and reducing production costs is achieved.
Patent Information
- Application Number
- CN202420924560.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-30
AI Technical Summary
During the production and packaging of solar street lamp chip boards, static electricity and dust will affect product quality and service life, and not removing dust will reduce yield and increase production costs.
An anti-static dust removal device is designed, including a windless pulse ion rod, a brush roller, a motor, an air pump, a gas pipe and a nozzle, and through the synergy of these components, the static electricity and dust on the chip board are removed.
The device can effectively remove static electricity and dust from the chip board, improve product quality and yield, reduce production costs, and improve the cleanliness of the processing chamber.
Smart Images
Figure CN222678850U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of solar street lamp production, in particular to an anti-static dust removal device for solar street lamp production. Background Art
[0002] Solar street lights are devices that rely on the sun to generate electricity and store and use the generated electricity. The structure of a solar street light includes a street light pole, battery, generator panel, chip board, wire and street light. When the sun is shining, the generator panel converts solar energy into electricity and stores it in the battery. At night, the battery provides power for the street light for lighting.
[0003] Before the production and packaging of the chip boards of solar street lights, the static electricity on the chip boards needs to be removed. Static electricity will affect the quality of the chip boards produced, and will affect the working conditions and service life of the chip boards. Moreover, the dust on the surface of the chip boards will also have an irreversible impact on the production. If the dust is not removed during production, the yield rate will be reduced, which will indirectly increase the production cost. After production, the chip boards need to be taken out, and the production area also needs to be dustproof to prevent external dust from entering the production area and affecting the production work. Therefore, in view of the above problems, an anti-static dust removal device for the production of solar street lights is proposed. Utility Model Content
[0004] The purpose of the utility model is to provide an anti-static dust removal device for producing solar street lamps to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] An anti-static dust removal device for producing solar street lamps comprises a processing chamber, wherein a feed port is provided at the top of the processing chamber near the left edge, a rotating shaft is rotatably connected to the inside of the processing chamber, a conveyor belt is provided on the outside of the rotating shaft, a vertical rod is fixedly connected to the top of the processing chamber, a horizontal plate is fixedly connected to the bottom of the vertical rod, a windless pulse ion rod is fixedly connected to the bottom of the horizontal plate, a curtain is fixedly connected to the top of the processing chamber, a bracket is fixedly connected to the right side of the curtain at the bottom of the processing chamber, a motor is fixedly connected to the outside of the processing chamber, a brush roller is fixedly connected to the outside of the motor shaft, an L-shaped horizontal rod is fixedly connected to the top of the bracket, a universal ball head is fixedly connected to the bottom of the horizontal rod, an air pump is fixedly connected to the bottom of the processing chamber, an air pipe is fixedly connected to the top of the air pump, and a nozzle is fixedly connected to the end of the air pipe.
[0007] Preferably, baffles are fixedly connected at the upper and lower ends of the interior of the processing chamber, a slide plate is slidably connected between the two baffles, a rubber plate is fixedly connected to one side of the slide plate, a discharge port is provided on the outside of the processing chamber, and a chip plate is provided on the conveyor belt.
[0008] Preferably, the number of the windless pulse ion rods at the bottom end of the horizontal plate is three, which are arranged at equal intervals, and the distance between the windless pulse ion rods and the chip board passing therebelow is 150 mm.
[0009] Preferably, the rotating shaft of the motor is a long shaft, and the bracket and the rotating shaft of the motor are rotationally connected.
[0010] Preferably, the number of the baffles is three, the number of the slide plates and the rubber plates is two, and one slide plate and one rubber plate form a group.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. In the utility model, the windless pulse ion bar can remove static electricity from the chip board, and no external compressed air is required, which reduces the number of components to be processed, simplifies the processing device, and ensures the effect;
[0013] 2. In the utility model, the dust on the chip board after the electrostatic treatment can be removed by the provided curtain, brush roller, motor, air pump, air pipe and nozzle. The dust on the surface of the chip board can be removed by the rotation of the brush roller. The dust on the chip board can be blown away from the chip board by the airflow ejected from the nozzle. Moreover, the curtain can block the blown dust in the dust removal part and will not enter the static removal area to affect the static removal work.
[0014] 3. In the utility model, the processed chip board can be taken out by means of the baffle, slide plate and rubber plate, and the dust outside the processing room will not be brought into the working area of the processing room when the chip board is taken out, thereby improving the cleanliness of the processing room and reducing external influences. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 For this utility model Figure 1 A schematic diagram of the structure at A;
[0017] Figure 3 For this utility model Figure 1 Schematic diagram of the structure at B;
[0018] Figure 4 It is a top view half-section schematic diagram of the overall structure of the utility model.
[0019] In the figure: 1. Processing chamber; 2. Feed inlet; 3. Rotating shaft; 4. Conveyor belt; 5. Vertical rod; 6. Horizontal plate; 7. Windless pulse ion rod; 8. Curtain; 9. Bracket; 10. Motor; 11. Brush roller; 12. Horizontal rod; 13. Universal ball head; 14. Air pump; 15. Air pipe; 16. Nozzle; 17. Baffle; 18. Slide plate; 19. Rubber plate; 20. Discharge port; 21. Chip board. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0022] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.
[0023] See also Figure 1-4 , the utility model provides a technical solution:
[0024] An anti-static dust removal device for producing solar street lamps comprises a processing chamber 1, wherein a feed port 2 is provided at the top of the processing chamber 1 near the left edge, a rotating shaft 3 is rotatably connected inside the processing chamber 1, a conveyor belt 4 is provided outside the rotating shaft 3, a vertical rod 5 is fixedly connected to the top of the processing chamber 1, a horizontal plate 6 is fixedly connected to the bottom end of the vertical rod 5, a windless pulse ion rod 7 is fixedly connected to the bottom end of the horizontal plate 6, a curtain 8 is fixedly connected to the top of the processing chamber 1, a bracket 9 is fixedly connected to the right side of the curtain 8 at the bottom end of the processing chamber 1, a motor 10 is fixedly connected to the outside of the processing chamber 1, a brush roller 11 is fixedly connected to the outside of the rotating shaft of the motor 10, an L-shaped cross bar 12 is fixedly connected to the top of the bracket 9, a universal ball head 13 is fixedly connected to the bottom end of the cross bar 12, a nozzle 16 is fixedly connected to the bottom of the universal ball head 13, an air pump 14 is fixedly connected to the bottom end of the processing chamber 1, an air pipe 15 is fixedly connected to the top of the air pump 14, and a nozzle 16 is fixedly connected to the end of the air pipe 15.
[0025] Baffles 17 are fixedly connected at the upper and lower ends of the processing chamber 1, a slide plate 18 is slidably connected between the two baffles 17, a rubber plate 19 is fixedly connected to one side of the slide plate 18, a discharge port 20 is provided on the outside of the processing chamber 1, and a chip plate 21 is provided on the conveyor belt 4; there are three windless pulse ion rods 7 at the bottom end of the cross plate 6, which are arranged at equal intervals, and the distance between the windless pulse ion rods 7 and the chip plate 21 passing below is 150 mm; the rotating shaft of the motor 10 is the long axis, and the bracket 9 and the rotating shaft of the motor 10 are rotatably connected; there are three baffles 17, and the number of slide plates 18 and rubber plates 19 is two, and one slide plate 18 and one rubber plate 19 form a group.
[0026] Workflow: Before starting work, the power supply outside the processing chamber 1 provides power support for the electrical equipment of the device. The worker can place the chip board 21 to be processed on the surface of the conveyor belt 4 through the feed port 2. Driven by the rotating shaft 3, the conveyor belt 4 will run at a certain speed. The chip board 21 will first pass through the electrostatic treatment area on the conveyor belt 4. The vertical rod 5 provides support and fixation for the horizontal plate 6 and the windless pulse ion rod 7. When the chip board 21 passes under the horizontal plate 6, the windless pulse ion rod 7 will remove static electricity from the chip board 21. Multiple windless pulse ion rods The use of conveyor belt 7 can have a good treatment effect on the static electricity carried by the chip board 21. The treated chip board 21 can meet the use standard. The chip board 21 after removing static electricity reaches the dust removal area through the curtain 8 under the action of the conveyor belt 4. The brush roller 11 can remove the dust on the surface of the chip board 21 passing by under the rotation of the motor 10. The brush roller 11 is made of soft material and will not damage the chip board 21. The top of the bracket 9 is fixedly connected to the cross bar 12, and a universal ball head 13 is provided under the cross bar 12. With the assistance of the universal ball head 13, the nozzle 16 can be arbitrarily The air pump 14 sends the high-speed airflow to the nozzle 16 through the air pipe 15, and then blows it out through the nozzle 16. The dust brushed by the brush roller 11 will be blown away from the chip board 21 by the airflow blown by the nozzle 16, so as to achieve the purpose of dust removal. After the static and dust are removed, the chip board 21 will continue to move backward under the operation of the conveyor belt 4. A slideway will be formed between the two baffles 17. A slide plate 18 is slidably connected between the two baffles 17. A rubber plate 19 is fixedly connected to one side of the slide plate 18. The worker slides the slide plate 18 and the rubber plate 19 to The processed chip board 21 is taken out and temporarily stored in the area between the baffle 17 and the discharge port 20, and then the processing area is closed by the sliding slide 18 to form a partition between the processing area and the discharge area. The chip board 21 temporarily stored on one side of the discharge port 20 can be taken out through the discharge port 20 manually by a worker. Under the action of the baffle 17, the opposing placement of the slide 18 and the rubber plate 19 can isolate the processing area in the processing chamber 1 from the outside, and will not bring external dust into the processing area due to the discharge, affecting the dust removal work, thereby improving the cleanliness of the inside of the processing chamber 1.
[0027] The contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field. The standard parts used in this utility model can be purchased from the market, and the special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt the conventional means such as bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An anti-static dust removal device for solar street lamp production, comprising a processing chamber (1), characterized in that: A feed port (2) is provided at the top of the processing chamber (1) near the left edge; a rotating shaft (3) is rotatably connected inside the processing chamber (1); a conveyor belt (4) is provided outside the rotating shaft (3); a vertical rod (5) is fixedly connected to the top of the processing chamber (1); a horizontal plate (6) is fixedly connected to the bottom of the vertical rod (5); a windless pulse ion rod (7) is fixedly connected to the bottom of the horizontal plate (6); a curtain (8) is fixedly connected to the top of the processing chamber (1); and a curtain (8) is fixedly connected to the bottom of the processing chamber (1). ) is fixedly connected to the right side of the treatment chamber (1), a motor (10) is fixedly connected to the outside of the treatment chamber (1), a brush roller (11) is fixedly connected to the outside of the rotating shaft of the motor (10), an L-shaped cross bar (12) is fixedly connected to the top of the bracket (9), a universal ball head (13) is fixedly connected to the bottom of the cross bar (12), an air pump (14) is fixedly connected to the bottom of the treatment chamber (1), an air pipe (15) is fixedly connected to the top of the air pump (14), and a nozzle (16) is fixedly connected to the end of the air pipe (15).
2. The anti-static dust removal device for producing solar street lamps according to claim 1 is characterized in that: Baffles (17) are fixedly connected at the upper and lower ends of the processing chamber (1), a slide plate (18) is slidably connected between the two baffles (17), a rubber plate (19) is fixedly connected to one side of the slide plate (18), a discharge port (20) is provided on the outside of the processing chamber (1), and a chip plate (21) is provided on the conveyor belt (4).
3. The anti-static dust removal device for producing solar street lamps according to claim 1 is characterized in that: The number of the windless pulse ion rods (7) at the bottom end of the horizontal plate (6) is three, which are arranged at equal intervals, and the distance between the windless pulse ion rods (7) and the chip board (21) passing below is 150 mm.
4. The anti-static dust removal device for producing solar street lamps according to claim 1 is characterized in that: The rotating shaft of the motor (10) is a long shaft, and the bracket (9) and the rotating shaft of the motor (10) are rotatably connected.
5. The anti-static dust removal device for producing solar street lamps according to claim 2 is characterized in that: The number of the baffles (17) is three, the number of the slide plates (18) and the rubber plates (19) is two, and one slide plate (18) and one rubber plate (19) form a group.