Efficient washing pool for waste storage battery partition plate
By designing a battery waste partition with an efficient washing sink containing a washing basket, a substrate and a slope, the problems of incomplete cleaning, difficult to clean impurities and inconvenient removal of partition debris in the existing washing technology are solved, and efficient washing of battery partitions and convenient cleaning of impurities is achieved.
Patent Information
- Application Number
- CN202520263296.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2035-02-19
AI Technical Summary
During the washing process of existing battery partitions, the impact force of spray cleaning is insufficient or too large, and it cannot be fully cleaned; the centrifugal force of drum cleaning produces the accumulation of partitions and is not thoroughly cleaned; impurities are difficult to clean after washing, and the partition fragments are inconvenient to be taken out.
An efficient washing tank with used battery partitions is designed, including washing tank body, cleaning tube, washing basket, substrate, rotary shaft, cylinder, washing tank body, slope, and collection tank. By setting up cleaning pipes, water washing pipes, water washing baskets and substrates, the substrate is driven by the cylinder to drive the substrate movement, and the water washing basket is rotated, and high-pressure flushing is performed through the nozzle. Combined with the design of the slope and collection tank, efficient water washing and impurity cleaning are achieved.
The comprehensive cleaning of the battery partition is achieved, solving the problem of difficult cleaning of impurities after washing and inconvenient removal of partition debris after washing, and improving the efficiency and convenience of washing.
Smart Images

Figure CN222678931U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of battery recycling, in particular to a high-efficiency water washing pool for waste battery partitions. Background Art
[0002] Lead-acid battery is a common chemical battery, which usually includes the following components: plate group, separator, electrolyte, shell, safety valve. The function of the separator is to separate the positive and negative plates to prevent short circuit, while allowing positive and negative ions in the electrolyte to pass through. The separator needs to have sufficient porosity (about 60%), acid resistance, chemical stability and certain mechanical strength. When the lead-acid battery is used to the scrap state, it cannot be used, but at this time there are still some components in the lead-acid battery that can be recycled, such as the battery separator. However, when recycling, the waste battery separator needs to be treated in a certain way, such as water washing, which is an indispensable part. However, there are still the following disadvantages in the actual water washing process:
[0003] 1. For the washing of battery separators, soaking alone cannot meet the washing requirements. Most of the time, the separators will be broken into certain small pieces before washing. There are usually two cleaning methods: spray cleaning and drum cleaning (similar to washing machines), but both have some defects. For example, if the impact force of spray cleaning is too small, the impurities on the surface of the separator cannot be cleaned. If the impact force is too large, the battery separators will be impacted and piled together, and the impurities on the other side cannot be cleaned. The movement range of the separator is small. For example, drum cleaning usually generates a large centrifugal force, causing the separator to accumulate on the inner wall or other edge positions of the drum. The separator also has no movement space and can only be cleaned by some cleaning agents. There is a lack of effective physical means for cleaning, and the surface of the separator cannot be cleaned.
[0004] 2. Secondly, there will inevitably be impurities falling after cleaning, so there will inevitably be a lot of sediment in the washing pool after cleaning, which needs to be cleaned regularly. However, the washing pool is usually large, and it is very difficult to clean the entire pool bottom;
[0005] 3. Finally, when the partitions are washed, a large number of fragments are washed together. If conventional drum or spray washing is used, a large number of fragments will be piled up together. It is not convenient to take out and collect them after washing, and it is not convenient to process the next batch. Utility Model Content
[0006] The utility model aims to provide a high-efficiency water washing pool for waste battery partitions. By arranging a cleaning pipe, a water washing pipe, a water washing basket, a base plate, a rotating shaft, a cylinder, a water washing pool body, a slope and a collecting trough, the problems that conventional spray cleaning and drum cleaning are not comprehensive enough, impurities after water washing are inconvenient to clean, and partition fragments after water washing are inconvenient to remove.
[0007] In order to solve the above technical problems, the utility model is achieved through the following technical solutions:
[0008] The utility model is a high-efficiency water washing tank for waste separators of storage batteries, comprising a water washing tank body, a washing pipe, a water washing basket, a base plate and a collecting tank, wherein a washing pipe is transversely fixed in the water washing tank body, and branch pipes distributed at equal intervals are fixed through the outer periphery of the washing pipe, and a water washing pipe is fixed through one end of the branch pipe away from the washing pipe, and a plurality of rows of nozzles distributed in a circular array are fixed on the outer periphery of the water washing pipe; a water washing basket is arranged on the outer sleeve of the water washing pipe;
[0009] The water washing tank body is also provided with a longitudinally sliding base plate, on which five groups of bearing seats are fixed at equal intervals, and a rotating shaft is connected to the two bearing seats in each group for common rotation, and a threaded head is fixed to one end of the rotating shaft close to the water washing pipe;
[0010] Two cylinders are fixed on an outer side wall of the water washing tank body away from the cleaning pipe, and piston rods at the telescopic ends of the cylinders penetrate the water washing tank body and are connected to the side of the base plate;
[0011] The inner bottom of the water washing tank body is provided with a slope, and a collecting trough is fixed at the bottom of the water washing tank body.
[0012] Furthermore, a through groove is provided at the bottom of the washing tank body near the lower part of the slope, and the collecting tank is located below the through groove and connected to the through groove. A support foot is also fixed to the bottom of the washing tank body, and the height of the support foot is higher than the height of the collecting tank.
[0013] Furthermore, a turntable is rotatably connected outside the branch pipe, and a gasket is fixed to a surface of the turntable close to the water washing pipe, and one end of the water washing basket close to the branch pipe abuts against the gasket on the surface of the turntable.
[0014] Furthermore, the outer side of the water washing basket is provided with equidistantly distributed water filtering holes, and the inner wall of the water washing basket is fixed with blocking plates distributed in a circular array. The end of the water washing basket away from the branch pipe is provided with an internal threaded port, and the internal threaded port is threadedly connected to the threaded head.
[0015] Furthermore, a pulley is fixed at the middle of the rotating shaft, and a linkage belt is commonly sleeved between the pulleys on two adjacent rotating shafts.
[0016] Furthermore, a mounting plate is fixed at the center of one side of the base plate close to the cylinder, and a motor is fixed above the mounting plate. The output shaft of the motor is fixed to the end of the rotating shaft located in the center, and a handle is fixed to the periphery of the end of all the rotating shafts away from the threaded head.
[0017] Furthermore, limiting grooves are provided on both inner side walls of the washing tank body, limiting strips are fixed on both ends of the base plate, and the limiting strips are slidably arranged in the limiting grooves.
[0018] The utility model has the following beneficial effects:
[0019] 1. The utility model solves the problem that conventional spray-type cleaning and drum-type cleaning are not comprehensive enough by arranging a cleaning pipe, a water-washing pipe, a water-washing basket, a base plate, a rotating shaft, a cylinder and a water-washing tank body; during cleaning, the partition to be washed is placed in the water-washing basket, and its end with a threaded port is connected to the threaded head at the end of the rotating shaft, and then the base plate is driven to move by the cylinder until the water-washing basket is sleeved on the outside of the water-washing pipe, and the other end of the water-washing basket is abutted on the turntable. During the water-washing operation, the cleaning pipe is connected to the external cleaning water, and the cleaning water enters the branch pipe and the water-washing pipe, and then is sprayed out from the nozzle. The partition fragments in the washing basket are washed with high pressure. At the same time, the motor works. Under the action of the linkage belt, all the belt pulleys and the rotating shaft rotate synchronously, thereby rotating the washing basket. It will not rotate at a high speed like a drum. Its rotation speed is slow. In addition, a baffle is set in the washing basket. After it rotates, the partition will still fall and move in the washing basket. It will not stick to the inner wall of the washing basket due to the high-speed rotation. Combined with the nozzle flushing, the flushing effect is effectively increased. A large number of partition fragments move in a disorderly manner, which can make them more comprehensively cleaned.
[0020] 2. The utility model solves the problem of inconvenient cleaning of impurities after washing by providing a water washing tank body, a slope and a collecting trough; the impurities and waste water after washing fall from the water washing basket into the water washing tank body, slide down along the inclined surface of the slope, and fall into the collecting trough from the through trough. In the subsequent cleaning operation, after the waste water is discharged, the collecting trough can be removed to clean up the deposited impurities, and the water washing tank body does not need to be cleaned too much.
[0021] 3. The utility model solves the problem that it is inconvenient to remove the partition fragments after washing by providing a water washing basket; before washing, the partition fragments are placed in the water washing basket, and after washing, the water washing basket is disassembled as a whole and taken out, without the need to take out the partition fragments one by one, so that the next batch of washing operations can be carried out quickly and conveniently. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments are briefly introduced below.
[0023] Figure 1 A three-dimensional diagram of an efficient water washing tank for waste battery separators;
[0024] Figure 2 This is the structural diagram after the water washing basket is removed;
[0025] Figure 3 A bottom-up stereogram of a high-efficiency water washing tank for waste battery separators;
[0026] Figure 4for Figure 1 A stereogram from another perspective;
[0027] Figure 5 This is the connection diagram between the base plate and the cylinder;
[0028] Figure 6 This is the structural diagram of the cleaning pipe;
[0029] Figure 7 is a cross-sectional view of a water washing tank body;
[0030] Figure 8 This is a structural diagram of the water washing basket;
[0031] Fig. 9 It is a cross-sectional view of the water washing basket.
[0032] Reference numerals:
[0033] 1. Washing tank body; 101. Support foot; 102. Slope; 103. Limiting groove; 104. Through groove; 2. Cleaning pipe; 201. Branch pipe; 202. Turntable; 2021. Gasket; 203. Washing pipe; 204. Nozzle; 3. Washing basket; 301. Blocking plate; 4. Base plate; 401. Mounting plate; 402. Motor; 403. Bearing seat; 404. Rotating shaft; 4041. Threaded head; 4042. Handle; 405. Pulley; 4051. Linkage belt; 406. Limiting strip; 5. Cylinder; 6. Collecting tank. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0035] See also Figure 1-9 As shown, the utility model is a high-efficiency water washing tank for waste battery partitions, comprising a water washing tank body 1, a washing pipe 2, a water washing basket 3, a base plate 4 and a collecting tank 6. The washing tank body 1 is transversely fixed with a washing pipe 2, the outer periphery of the washing pipe 2 is fixed with equally spaced branch pipes 201, and the end of the branch pipe 201 away from the washing pipe 2 is fixed with a water washing pipe 203, and the outer periphery of the water washing pipe 203 is fixed with multiple rows of nozzles 204 distributed in a circular array; the outer periphery of the water washing pipe 203 is provided with a water washing basket 3;
[0036] The cleaning pipe 2 is connected to an external cleaning water delivery pipeline (not shown in the figure), and the cleaning water is input into the branch pipe 201, and then enters the water washing pipe 203, and finally sprayed out from the nozzle 204. The waste water generated after water washing falls into the water washing tank body 1 for collection. The water washing basket 3 is used to store a certain amount of partition fragments that need to be washed, and serves as the main place for water washing;
[0037] A longitudinally sliding base plate 4 is also provided in the washing tank body 1, and five groups of bearing seats 403 are fixed on the base plate 4 at equal intervals. A rotating shaft 404 is connected to the two bearing seats 403 in each group for common rotation, and a threaded head 4041 is fixed to one end of the rotating shaft 404 close to the washing pipe 203;
[0038] A pulley 405 is fixed in the middle of the rotating shaft 404, and a linkage belt 4051 is sleeved between the pulleys 405 on two adjacent rotating shafts 404;
[0039] A mounting plate 401 is fixed at the center of one side of the base plate 4 close to the cylinder 5, and a motor 402 is fixed above the mounting plate 401. The output shaft of the motor 402 is fixed to the end of a rotating shaft 404 located in the center, and a handle 4042 is fixed to the outer periphery of the end of all rotating shafts 404 away from the threaded head 4041.
[0040] The base plate 4 is used as a mounting carrier, and five groups of bearing seats 403 are installed, corresponding to the number of water washing pipes 203, indicating that five groups can be cleaned at the same time, and the number and size can be appropriately increased according to actual needs. The bearing seat 403 is rotatably connected to the rotating shaft 404, and a motor 402 is installed in conjunction with the mounting plate 401. The motor 402 can drive one of the rotating shafts 404 to rotate, and under the action of the pulley 405 and the linkage belt 4051, all the remaining rotating shafts 404 can rotate synchronously;
[0041] When assembling the washing basket 3, a certain amount of partition fragments are stored inside it, and the handle 4042 at the end of the rotating shaft 404 is held, and then the threaded port at the end of the washing basket 3 is threadedly connected with the threaded head 4041, so that the washing basket 3 and the rotating shaft 404 are connected. After the connection, the rotation of the rotating shaft 404 will also drive the rotation of the washing basket 3;
[0042] Two cylinders 5 are fixed on an outer side wall of the washing tank body 1 away from the cleaning pipe 2, and the piston rods of the telescopic ends of the cylinders 5 penetrate the washing tank body 1 and are connected to the side of the base plate 4;
[0043] The cylinder 5 can drive the displacement of the base plate 4, thereby controlling whether the water washing basket 3 is sleeved outside the water washing pipe 203, making it more convenient to take and put;
[0044] The inner bottom of the water washing tank body 1 is provided with a slope 102, and a collecting tank 6 is fixed at the bottom of the water washing tank body 1;
[0045] A through groove 104 is formed through the bottom of the washing tank body 1 near the lower part of the slope 102, and the collecting tank 6 is located below the through groove 104 and communicates with the through groove 104. A support leg 101 is also fixed to the bottom of the washing tank body 1, and the height of the support leg 101 is higher than the height of the collecting tank 6.
[0046] The support leg 101 is used to support the water washing tank body 1. The impurities and waste water after washing fall from the water washing basket 3 into the water washing tank body 1, slide down along the slope of the slope 102, and fall into the collection tank 6 from the through groove 104. In the subsequent cleaning operation, after the waste water is discharged, the collection tank 6 can be removed to clean up the deposited impurities.
[0047] The branch pipe 201 is rotatably connected to a turntable 202 outside, and a gasket 2021 is fixed to a side of the turntable 202 close to the water washing pipe 203, and one end of the water washing basket 3 close to the branch pipe 201 abuts against the gasket 2021 on the surface of the turntable 202; after the water washing basket 3 is installed with the threaded head 4041 at the end of the rotating shaft 404, the cylinder 5 works to drive the substrate 4 close to the branch pipe 201 until the other end of the water washing basket 3 abuts against the gasket 2021 on the surface of the turntable 202, so that the partition fragments will not fall off during the water washing process and the synchronous rotation of the water washing basket 3 can be maintained.
[0048] The outer side of the water washing basket 3 is provided with equidistantly distributed water filtering holes, and the inner wall of the water washing basket 3 is fixed with blocking plates 301 distributed in a circular array. The end of the water washing basket 3 away from the branch pipe 201 is provided with an internal threaded port, and the internal threaded port is threadedly connected to the thread head 4041.
[0049] The water filter hole is used to filter out waste water and impurities. A baffle plate 301 is set in the water washing basket 3 so that after it rotates, the baffle plate will still fall and move in the water washing basket 3 and will not stick to the inner wall of the water washing basket 3 due to high-speed rotation. Combined with the nozzle 204 for flushing, the flushing effect is effectively increased. A large number of baffle fragments move in a disorderly manner, which can make them more comprehensively clean.
[0050] Limiting grooves 103 are provided on both inner side walls of the washing tank body 1, and limiting bars 406 are fixed at both ends of the base plate 4, and the limiting bars 406 are slidably arranged in the limiting grooves 103. The base plate 4 slides in the limiting grooves 103 through the limiting bars 406, maintaining a stable structure with sufficient force support points, and no need to use the cylinder 5 for support.
[0051] The specific working principle of the utility model is as follows: first, place the partition to be washed in the washing basket 3, hold the handle 4042 at the end of the rotating shaft 404, and then thread the threaded port at the end of the washing basket 3 with the threaded head 4041 to complete the connection between the washing basket 3 and the rotating shaft 404, and then drive the base plate 4 to move through the cylinder 5 until the washing basket 3 is sleeved on the outside of the washing pipe 203, until the other end of the washing basket 3 abuts against the gasket 2021 on the surface of the turntable 202, so that the partition fragments will not fall off during the washing process, and then wash. The pipe 2 is connected to the external washing water delivery pipeline (not shown in the figure), and the washing water is input into the branch pipe 201, and then enters the washing pipe 203, and finally sprayed out from the nozzle 204. At this time, the motor 402 drives one of the rotating shafts 404 to rotate, and under the action of the pulley 405 and the linkage belt 4051, all the remaining rotating shafts 404 can rotate synchronously, thereby rotating the washing basket 3 together, and the baffle plate 301 is set in the washing basket 3. After the baffle plate 301 rotates, it will still fall and move in the washing basket 3, and the washing will end after a certain period of time;
[0052] After the water washing is completed, the above steps are performed in reverse order to remove the water washing basket 3 to obtain clean partition fragments; the impurities and waste water after water washing fall from the water washing basket 3 into the water washing tank body 1, slide down along the inclined surface of the slope 102, and fall into the collecting tank 6 from the through groove 104. In the subsequent cleaning operation, after the waste water is discharged, the collecting tank 6 can be removed to clean up the deposited impurities.
[0053] The above are only preferred embodiments of the present invention and do not limit the present invention. Any modification to the technical solutions recorded in the aforementioned embodiments and any equivalent replacement of some of the technical features therein, any modification, equivalent replacement, and improvement made are all within the protection scope of the present invention.
Claims
1. An efficient water washing tank for waste battery separators, comprising a water washing tank body (1), a cleaning pipe (2), a water washing basket (3), a base plate (4) and a collecting tank (6), characterized in that: A cleaning pipe (2) is transversely fixed in the water washing tank body (1); equally spaced branch pipes (201) are fixedly passed through the outer periphery of the cleaning pipe (2); a water washing pipe (203) is fixedly passed through one end of the branch pipe (201) away from the cleaning pipe (2); a plurality of rows of nozzles (204) distributed in a circular array are fixedly disposed on the outer periphery of the water washing pipe (203); and a water washing basket (3) is disposed on the outer jacket of the water washing pipe (203); A longitudinally sliding base plate (4) is also provided in the water washing tank body (1), and five groups of bearing seats (403) are fixed on the base plate (4) at equal intervals, and a rotating shaft (404) is connected to two bearing seats (403) in each group for common rotation, and a threaded head (4041) is fixed to one end of the rotating shaft (404) close to the water washing pipe (203); Two cylinders (5) are fixed on an outer side wall of the water washing tank body (1) away from the cleaning pipe (2), and piston rods at the telescopic ends of the cylinders (5) penetrate the water washing tank body (1) and are connected to the side of the base plate (4); The inner bottom of the water washing tank body (1) is provided with a slope (102), and a collecting trough (6) is fixed at the bottom of the water washing tank body (1).
2. The high-efficiency water washing tank for waste battery separators according to claim 1 is characterized by: A through groove (104) is provided through the bottom of the washing tank body (1) near the lower part of the slope (102), and the collecting tank (6) is located below the through groove (104) and is connected to the through groove (104). A support foot (101) is also fixed to the bottom of the washing tank body (1), and the height of the support foot (101) is higher than the height of the collecting tank (6).
3. The high-efficiency water washing tank for waste battery separators according to claim 1 is characterized by: The branch pipe (201) is rotatably connected to a turntable (202) outside, and a gasket (2021) is fixed to a surface of the turntable (202) close to the water washing pipe (203), and one end of the water washing basket (3) close to the branch pipe (201) abuts against the gasket (2021) on the surface of the turntable (202).
4. The high-efficiency water washing tank for waste battery separators according to claim 1 is characterized by: The outer side surface of the water washing basket (3) is provided with equidistantly distributed water filtering holes, and the inner wall of the water washing basket (3) is fixed with blocking plates (301) distributed in a ring array, and the end of the water washing basket (3) away from the branch pipe (201) is provided with an internal threaded port, and the internal threaded port is threadedly connected to the threaded head (4041).
5. The high-efficiency water washing tank for waste battery separators according to claim 1 is characterized by: A belt pulley (405) is fixed in the middle of the rotating shaft (404), and a linkage belt (4051) is sleeved between the belt pulleys (405) on two adjacent rotating shafts (404).
6. The high-efficiency water washing tank for waste battery separators according to claim 1 is characterized by: A mounting plate (401) is fixed at the center of one side of the base plate (4) close to the cylinder (5), and a motor (402) is fixed above the mounting plate (401). The output shaft of the motor (402) is fixed to the end of a rotating shaft (404) located at the center, and a handle (4042) is fixed to the outer periphery of the end of all the rotating shafts (404) away from the threaded head (4041).
7. The high-efficiency water washing tank for waste battery separators according to claim 1 is characterized by: Limiting grooves (103) are provided on both inner side walls of the washing tank body (1), and limiting strips (406) are fixed at both ends of the base plate (4), and the limiting strips (406) are slidably arranged in the limiting grooves (103).