Cleaning and drying device for wear-resistant metal material machining

Abstract

The utility model belongs to the technical field of material cleaning equipment, and particularly relates to a cleaning and drying device for wear-resistant metal material processing, which comprises a chain type mesh conveyer belt, and an ultrasonic cleaning pool for cleaning metal materials is arranged at the bottom end part of a climbing section of the chain type mesh conveyer belt. A drying mechanism used for drying metal materials is arranged on the portion, located on the top of the climbing section, of the chain type mesh conveying belt, and a liquid level flow guide frame is installed on one side of the top of the ultrasonic cleaning pool and used for guiding out impurities floating on the liquid level; the part, located on the climbing section, of the chain type mesh conveying belt is rotationally provided with a stirring and rotating piece used for stirring materials to rotate, and the part, located on the climbing section, of the chain type mesh conveying belt is fixedly provided with a spraying and washing pipe used for washing the surfaces of the materials. The utility model provides a special structure for treating liquid level suspended impurities, solves the problem of residual impurities on the surface of a material, and also can turn over the material.

Description

Technical Field

[0001] The utility model belongs to the technical field of material cleaning equipment, and in particular relates to a cleaning and drying device for processing wear-resistant metal materials. Background Art

[0002] A cleaning and drying device is usually a device used to clean objects and dry them by hot air or other means. It varies according to its purpose and design. Multi-tank design: Some cleaning and drying devices adopt a multi-tank design, such as the Jietai three-tank ultrasonic cleaning machine with filtering, rinsing and drying, which includes an ultrasonic cleaning tank, a filtering circulation system and a rinsing tank. This design can effectively filter out the floating oil, impurities and dust that are cleaned, and then rinse and finally dry. Modern cleaning and drying devices may have a high degree of automation, and can automatically complete multiple steps such as cleaning, rinsing and drying, improve production efficiency and reduce the need for manual operation.

[0003] Problems with existing technologies:

[0004] The following problems still exist in the existing cleaning equipment. Depending on the density of impurities, some impurities will be suspended on the liquid surface. When the metal material is discharged from the ultrasonic cleaning tank, it will not contact the impurities at the bottom for a second time, but will contact the impurities on the liquid surface again. Therefore, no matter how it is cleaned, it will be contaminated by impurities again when it is discharged from the tank. How to solve this kind of problem is an urgent problem to be solved. Utility Model Content

[0005] The utility model aims to provide a cleaning and drying device for processing wear-resistant metal materials, which provides a structure specially for processing impurities suspended on the liquid surface, solves the problem of residual impurities on the surface of the material, and can also turn the material over.

[0006] The technical solution adopted by the utility model is as follows:

[0007] A cleaning and drying device for processing wear-resistant metal materials, comprising a chain-type mesh conveyor belt, wherein the bottom end portion of the chain-type mesh conveyor belt located at a climbing section is provided with an ultrasonic cleaning pool for cleaning metal materials, and the top portion of the chain-type mesh conveyor belt located at the climbing section is provided with a drying mechanism for drying metal materials, a liquid surface guide frame is installed on one side of the top of the ultrasonic cleaning pool, and the liquid surface guide frame is used to guide out impurities floating on the liquid surface, the portion of the chain-type mesh conveyor belt located at the climbing section is rotatably assembled with a dialing member for rotating the material, and the portion of the chain-type mesh conveyor belt located at the climbing section is fixedly provided with a spray pipe for flushing the surface of the material;

[0008] The end of the liquid level guide frame extending to the outside of the ultrasonic cleaning tank is integrally provided with a double-chamber filter box for filtering, the middle part of the double-chamber filter box is integrally provided with a liquid level jump plate, and filter screens are detachably installed inside the double-chamber filter box and on both sides of the liquid level jump plate, and the double-chamber filter box is connected to a liquid pipe below each filter screen;

[0009] The dial member comprises a rotating shaft, the outer surface of the rotating shaft is equidistantly fixedly sleeved with dial wheels, the outer wall of each branch end of the dial wheel is fixedly mounted with a rubber dial block, and both ends of the rotating shaft are fixedly mounted with cams;

[0010] The spray pipe is fixedly assembled with nozzles at equal intervals on one side facing the surface of the chain-type mesh conveyor belt, and both ends of the spray pipe are connected to a liquid valve through a water pipe 1, and a valve core control rod for controlling the dredging of the liquid valve is slidably assembled above the liquid valve, and the valve core control rod is in compression contact with the corresponding cam, and a spring 1 is arranged between the valve core control rod and the top of the liquid valve;

[0011] A boosting liquid storage tank is arranged below the liquid valve, and the boosting liquid storage tank is connected to the liquid valve through two water pipes. A spring two is movably installed inside the boosting liquid storage tank through a liquid plug connected to the bottom, and a filling pipe for replenishing flushing liquid into the boosting liquid storage tank is connected to the side wall at the top of the boosting liquid storage tank.

[0012] A liquid return tank is arranged below the double-chamber filter box, and the ends of the two liquid pipes are connected to the top of the liquid return tank. A liquid pump for pumping the liquid inside the liquid return tank into the ultrasonic cleaning tank is installed on one side of the liquid return tank.

[0013] A chamber cover is hingedly installed on the surface of the double-chamber filter box corresponding to the upper side of each filter screen.

[0014] The top end of each of the liquid pipes is provided with a valve housing, and a valve plate for controlling the dredging of the liquid pipe is slidably plugged into the interior of the valve housing.

[0015] A steering driven roller is rotatably arranged at the turning point of the chain-type mesh conveyor belt going uphill, sprocket wheels are fixedly installed at both ends of the rotating shaft, and the two ends of the steering driven roller are connected to the corresponding sprocket wheels through a sleeved chain transmission.

[0016] A driving motor for driving the chain-type mesh conveyor belt is fixedly mounted on the outer wall of one side of the top of the ultrasonic cleaning tank.

[0017] The boost liquid storage tank is provided with a one-way valve at the connection between the water pipe 2 and the liquid filling pipe.

[0018] The technical effects achieved by the utility model are:

[0019] The utility model provides a structure specially used for processing impurities suspended on the liquid surface, which can reduce the influence of impurities suspended on the liquid surface on the material when it is discharged from the water, avoid the re-adhesion of impurities on the surface of the material, optimize the cleaning effect, and is equipped with two filter chambers and filter screens, so there is no need to stop the cleaning work and then replace the filter screen.

[0020] The utility model gives the equipment the function of flipping metal materials and flushing impurities attached to the surface of the materials, further improving the cleaning effect of the metal materials and solving the problem of residual impurities on the surface of the materials. In addition, the material flipping process and the process of intermittently spraying flushing liquid by the nozzle are both realized by the power of the chain mesh conveyor belt during operation, and no additional power equipment is required for control. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a rear perspective view of the cleaning and drying device provided in an embodiment of the utility model;

[0022] Figure 2 It is a front perspective view of a cleaning and drying device provided in an embodiment of the utility model;

[0023] Figure 3 It is an integrated structural diagram of a liquid surface guide frame and a liquid return tank provided in an embodiment of the utility model;

[0024] Figure 4 It is an integrated structural diagram of a rotating member, a spray washing pipe and a pressurized liquid storage tank provided in an embodiment of the utility model.

[0025] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0026] 1. Chain-type mesh conveyor belt; 101. Steering driven roller; 102. Chain; 2. Driving motor; 3. Ultrasonic cleaning tank; 4. Liquid level guide frame; 401. Double-chamber filter box; 402. Liquid level jump plate; 403. Chamber cover; 404. Filter screen; 405. Liquid pipe; 406. Valve shell; 407. Valve plate; 5. Liquid return tank; 501. Liquid pump; 6. Turning piece; 601. Rotating shaft; 602. Turning wheel; 603. Rubber turning block; 604. Sprocket; 605. Cam; 7. Spraying pipe; 701. Nozzle; 702. Water pipe 1; 703. Liquid valve; 704. Valve core control rod; 705. Spring 1; 706. Water pipe 2; 8. Pressurized liquid storage tank; 801. Liquid plug; 802. Spring 2; 803. Filling pipe; 9. Drying mechanism. DETAILED DESCRIPTION

[0027] In order to make the purpose and advantages of the utility model more clear, the utility model is specifically described in combination with the following embodiments. It should be understood that the following text is only used to describe one or several specific implementations of the utility model, and does not strictly limit the protection scope of the specific request of the utility model.

[0028] like Figure 1-4 As shown, a cleaning and drying device for processing wear-resistant metal materials includes a chain-type mesh conveyor belt 1, the bottom end portion of the chain-type mesh conveyor belt 1 located at the climbing section is provided with an ultrasonic cleaning pool 3 for cleaning metal materials, the top portion of the chain-type mesh conveyor belt 1 located at the climbing section is provided with a drying mechanism 9 for drying metal materials, and the outer wall of one side of the top of the ultrasonic cleaning pool 3 is fixedly installed with a driving motor 2 for driving the chain-type mesh conveyor belt 1 to operate.

[0029] See attached Figure 1-Figure 2 A liquid surface guide frame 4 is installed on one side of the top of the ultrasonic cleaning tank 3, and the liquid surface guide frame 4 is used to guide out impurities floating on the liquid surface. The part of the chain-type mesh conveyor belt 1 located in the climbing section is rotatably assembled with a turning piece 6 for driving the material to rotate, and the part of the chain-type mesh conveyor belt 1 located in the climbing section is fixedly installed with a spray pipe 7 for flushing the surface of the material.

[0030] See attached Figure 3 , a double-chamber filter box 401 for filtering is integrally provided at one end of the liquid surface guide frame 4 extending to the outside of the ultrasonic cleaning tank 3, a liquid level jump plate 402 is integrally provided in the middle of the double-chamber filter box 401, and filter screens 404 are detachably installed inside the double-chamber filter box 401 and on both sides of the liquid level jump plate 402, a chamber cover 403 is hingedly installed above each filter screen 404 on the surface of the double-chamber filter box 401, and a liquid pipe 405 is connected to the bottom of each filter screen 404 of the double-chamber filter box 401; a valve shell 406 is provided at the top of the liquid pipe 405, and a valve plate 407 for controlling the dredging of the liquid pipe 405 is slidably inserted inside the valve shell 406.

[0031] See attached Figure 3 A liquid return tank 5 is arranged below the double-chamber filter box 401, and the ends of the two liquid pipes 405 are connected to the top of the liquid return tank 5. A liquid pump 501 is installed on one side of the liquid return tank 5 for pumping the liquid inside the liquid return tank 5 into the ultrasonic cleaning tank 3.

[0032] According to the above structure, impurities suspended at the liquid surface in the ultrasonic cleaning tank 3 will flow through the liquid surface guide frame 4 to the double-chamber filter box 401. In the process of liquid penetrating downward, the impurities therein will be filtered out through the filter screen 404. The filtered liquid will flow into the return liquid tank 5 through the liquid pipe 405, and the liquid pump 501 will re-pump the liquid into the ultrasonic cleaning tank 3, insert one side valve plate 407 into the valve shell 406 and close the valve shell 406. At this time, the liquid is filtered in another filter chamber, and when the filter screen 404 in the filter chamber needs to be replaced, the previously closed valve shell 406 is opened and the other valve shell 406 is closed, and then the corresponding chamber cover 403 is opened to replace the filter screen 404. The above process provides a structure specifically for handling impurities suspended on the liquid surface, which can reduce the impact of impurities suspended on the liquid surface on the material when it is discharged from the water, avoid re-adherence of impurities on the surface of the material, optimize the cleaning effect, and is equipped with two filter chambers and filter screen 404, so there is no need to stop the cleaning work and then replace the filter screen 404.

[0033] See attached Figure 1 and Figure 4 The rotating member 6 includes a rotating shaft 601, and the outer surface of the rotating shaft 601 is equidistantly fixed with a dial wheel 602, and the outer wall of each branch end of the dial wheel 602 is fixedly installed with a rubber dial block 603, and both ends of the rotating shaft 601 are fixedly installed with a cam 605, and both ends of the rotating shaft 601 are fixedly installed with a sprocket 604. The chain-type mesh conveyor belt 1 is rotated at the uphill turning point with a steering driven roller 101, and the two ends of the steering driven roller 101 are connected to the corresponding sprocket 604 through a sleeved chain 102.

[0034] See attached Figure 4 , a nozzle 701 is fixedly assembled at an equal distance on one side of the spray pipe 7 facing the surface of the chain mesh conveyor belt 1, and both ends of the spray pipe 7 are connected to a liquid valve 703 through a water pipe 702, and a valve core control rod 704 for controlling the dredging of the liquid valve 703 is slidably assembled above the liquid valve 703, and the valve core control rod 704 is pressed and contacted with the corresponding cam 605, and a spring 705 is arranged between the valve core control rod 704 and the top of the liquid valve 703;

[0035] See attached Figure 4 A boosting liquid storage tank 8 is arranged below the liquid valve 703, and the boosting liquid storage tank 8 is connected to the liquid valve 703 through a water pipe 706. The inside of the boosting liquid storage tank 8 is movably equipped with a spring 802 through a liquid plug 801 connected to the bottom. The side wall at the top of the boosting liquid storage tank 8 is connected to a filling pipe 803 for replenishing flushing liquid into the boosting liquid storage tank 8. A one-way valve is installed at the connection between the water pipe 706 and the filling pipe 803 of the boosting liquid storage tank 8.

[0036] According to the above structure, flushing liquid is injected into the boosting liquid storage tank 8 through the filling pipe 803, and under the action of the compressed state spring 802, the boosting liquid storage tank 8 has a certain hydraulic pressure. When the chain mesh conveyor belt 1 is in operation, the steering driven roller 101 will rotate with it, and it can drive the rotating shaft 601 to rotate through the chain 102, and the rotating shaft 601 will drive each dial wheel 602 to rotate. Under the dialing of the rubber dial block 603, the metal material will rotate while climbing, and the rotation direction is the same as the direction in which the drive motor 2 drives the chain mesh conveyor belt 1 to operate. During the rotation process, the rotating shaft 601 is repeatedly rotated through the cam 605. The liquid valve 703 is repeatedly opened by pressing down the valve core control rod 704. Under the action of the hydraulic pressure inside the liquid storage tank 8, the flushing liquid will eventually be intermittently sprayed toward the metal material being transported through the nozzle 701, so as to wash away the impurities attached to the surface of the metal material. The above process gives the equipment the function of flipping the metal material and flushing the impurities attached to the surface of the material, further improving the cleaning effect of the metal material and solving the problem of residual impurities on the surface of the material. In addition, the material flipping process and the process of intermittently spraying the flushing liquid by the nozzle 701 are both achieved by the power of the chain mesh conveyor belt 1 during operation, and no additional electrical equipment is required for control.

[0037] The working principle of the utility model is as follows: impurities suspended at the liquid surface in the ultrasonic cleaning pool 3 will flow through the liquid surface guide frame 4 to the double-chamber filter box 401, and in the process of the liquid penetrating downward, the impurities therein will be filtered out through the filter screen 404, and the filtered liquid will flow into the return liquid tank 5 through the liquid pipe 405, and the liquid pump 501 will pump the liquid into the ultrasonic cleaning pool 3 again, insert the valve plate 407 on one side into the valve shell 406 and close the valve shell 406, at this time, the liquid is filtered in another filter chamber, and when the filter screen 404 in the filter chamber needs to be replaced, the previously closed valve shell 406 is opened to close the other valve shell 406, and then the corresponding chamber cover 403 is opened to replace the filter screen 404;

[0038] Flushing liquid is injected into the boosting liquid storage tank 8 through the filling pipe 803. Under the action of the compressed spring 802, a certain hydraulic pressure is generated in the boosting liquid storage tank 8. While the chain mesh conveyor belt 1 is in operation, the steering driven roller 101 will rotate along with it, and it can drive the rotating shaft 601 to rotate through the chain 102, and the rotating shaft 601 will drive each dial wheel 602 to rotate. Under the manipulation of the rubber dial block 603, the metal material will rotate while climbing, and the rotation direction is the same as the direction in which the drive motor 2 drives the chain mesh conveyor belt 1 to operate. During the rotation of the rotating shaft 601, the cam 605 repeatedly presses down the valve core control rod 704 to repeatedly open the liquid valve 703. Under the action of the hydraulic pressure inside the liquid storage tank 8, the flushing liquid will eventually be intermittently sprayed toward the metal material being transported through the nozzle 701, so as to wash away impurities attached to the surface of the metal material.

[0039] The above is only a preferred embodiment of the present invention. It should be noted that, for ordinary technicians in the technical field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. A cleaning and drying device for processing wear-resistant metal materials, comprising a chain-type mesh conveyor belt (1), wherein the bottom portion of the chain-type mesh conveyor belt (1) located at the climbing section is provided with an ultrasonic cleaning pool (3) for cleaning the metal materials, and the top portion of the chain-type mesh conveyor belt (1) located at the climbing section is provided with a drying mechanism (9) for drying the metal materials, characterized in that: A liquid surface guide frame (4) is installed on one side of the top of the ultrasonic cleaning pool (3), and the liquid surface guide frame (4) is used to guide out impurities floating on the liquid surface; the portion of the chain-type mesh conveyor belt (1) located in the climbing section is rotatably assembled with a turning member (6) for turning the material to rotate; and the portion of the chain-type mesh conveyor belt (1) located in the climbing section is fixedly installed with a spray pipe (7) for washing the surface of the material; A double-chamber filter box (401) for filtering is integrally provided at one end of the liquid surface guide frame (4) extending to the outside of the ultrasonic cleaning tank (3); a liquid level jump plate (402) is integrally provided in the middle of the double-chamber filter box (401); and filter screens (404) are detachably installed inside the double-chamber filter box (401) and on both sides of the liquid level jump plate (402); and a liquid pipe (405) is connected to the bottom of each filter screen (404) of the double-chamber filter box (401); The rotating member (6) comprises a rotating shaft (601), the outer surface of the rotating shaft (601) is provided with a dial wheel (602) fixedly sleeved at equal intervals, the outer wall of each branch end of the dial wheel (602) is fixedly mounted with a rubber dial block (603), and both ends of the rotating shaft (601) are fixedly mounted with a cam (605); The spray pipe (7) is equidistantly fixedly assembled with nozzles (701) on one side of the surface of the chain-type mesh conveyor belt (1); both ends of the spray pipe (7) are connected to a liquid valve (703) via a water pipe (702); a valve core control rod (704) for controlling the dredging of the liquid valve (703) is slidably assembled above the liquid valve (703); the valve core control rod (704) is in compression contact with a corresponding cam (605); and a spring (705) is arranged between the valve core control rod (704) and the top of the liquid valve (703); A booster liquid storage tank (8) is provided below the liquid valve (703), and the booster liquid storage tank (8) and the liquid valve (703) are connected via a second water pipe (706). A second spring (802) is movably installed inside the booster liquid storage tank (8) via a liquid plug (801) connected at the bottom, and a liquid filling pipe (803) for replenishing flushing liquid into the booster liquid storage tank (8) is connected to the side wall at the top of the booster liquid storage tank (8).

2. The cleaning and drying device for processing wear-resistant metal materials according to claim 1, characterized in that: A liquid return tank (5) is provided below the double-chamber filter box (401), and the ends of the two liquid pipes (405) are connected to the top of the liquid return tank (5). A liquid pump (501) for pumping liquid inside the liquid return tank (5) into the ultrasonic cleaning tank (3) is installed on one side of the liquid return tank (5).

3. The cleaning and drying device for processing wear-resistant metal materials according to claim 1, characterized in that: A chamber cover (403) is hingedly mounted on the surface of the double-chamber filter box (401) above each filter screen (404).

4. The cleaning and drying device for processing wear-resistant metal materials according to claim 1, characterized in that: The top end of each of the liquid pipes (405) is provided with a valve housing (406), and a valve plate (407) for controlling the dredging of the liquid pipe (405) is slidably plugged into the interior of the valve housing (406).

5. The cleaning and drying device for processing wear-resistant metal materials according to claim 1, characterized in that: A steering driven roller (101) is rotatably arranged at the uphill turning point of the chain-type mesh conveyor belt (1), sprocket wheels (604) are fixedly mounted at both ends of the rotating shaft (601), and the two ends of the steering driven roller (101) are connected to the corresponding sprocket wheels (604) through a sleeved chain (102).

6. The cleaning and drying device for processing wear-resistant metal materials according to claim 1, characterized in that: A driving motor (2) for driving the chain-type mesh conveyor belt (1) is fixedly mounted on an outer wall on one side of the top of the ultrasonic cleaning tank (3).

7. The cleaning and drying device for processing wear-resistant metal materials according to claim 1, characterized in that: The boost liquid storage tank (8) is provided with a one-way valve at the connection between the second water pipe (706) and the liquid filling pipe (803).

Images