Efficient reloading device for upsetting plate of free forging press
By designing the efficient replacement device for pier thick plates of free forging presses, and using the combined structure of fixed gripping plates and replaceable working plates, the rapid replacement of pier thick plates of forging presses is achieved, solving the problem of long replacement time in the existing technology, and improving processing efficiency and product quality.
Patent Information
- Application Number
- CN202420627713.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-03-28
AI Technical Summary
When processing complex shapes, forging presses need to frequently replace the pier thick plates, resulting in a long replacement time and affecting processing efficiency and product quality.
An efficient replacement device for the pier thick plate of a free forging press is designed, and a combined structure of fixed gripping plates and replaceable working plates is adopted. It can achieve rapid coupling and fixation through positioning guide columns and jaw structures, reducing the replacement time.
It realizes the rapid replacement of the forging machine pier thick plate, saves installation time, improves work efficiency, and reduces the processing time and energy consumption of hot forgings.
Smart Images

Figure CN222679450U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a tooling improvement of forging equipment, in particular to a high-efficiency replacement device for a rough plate of a free forging machine. Background Art
[0002] A forging press is a processing equipment used to forge metal products. It deforms the metal through the downward pressure to achieve the desired shape. The forging press itself only has downward pressure. If it needs to be processed into certain shapes, such as rings, it needs to be achieved through tooling. Therefore, it is necessary to replace the pier plates of different shapes during the processing. The usual replacement process requires frequent correction and alignment. The long replacement time will cause the hot forged workpiece to cool down and fail to achieve the expected processing purpose. Therefore, improvement is needed. Utility Model Content
[0003] The purpose of the utility model is to overcome the above-mentioned deficiencies in the prior art and to provide a high-efficiency replacement device for a rough plate of a free forging press.
[0004] The technical solution adopted by the utility model to solve the above-mentioned problem is: the pier roughing plate tooling includes a fixed gripping plate and a replaceable working plate, the fixed gripping plate is fixed to the bottom end of the stamping working structure of the forging machine and is arranged toward the working surface, the fixed gripping plate grips and fixes the replaceable working plate, the lower surface of the replaceable working plate is the forming working surface, the replaceable working plate and the fixed gripping plate are in plane contact, and mutually matching positioning structures are arranged between the contacting planes, the fixed gripping plate is also fixedly connected to the replaceable working plate by a claw structure and limits lateral displacement. The fixed gripping plate is a basic fixed structure, and the replaceable working plate is the main processing structure that can be replaced according to processing requirements. The fixed gripping plate has a positioning structure for quickly aligning with the replaceable working plate, eliminating the process of repeated operations, saving replacement time, and using a claw structure for fixing, the unlocking and locking processes can save time and improve work efficiency.
[0005] Furthermore, the fixed grab plate includes a base plate body, an upper fixing, a positioning guide column, and a claw structure. The base plate body is horizontally arranged, and the upper fixing is fixed on its upper surface and fixedly connected to the stamping working structure of the forging machine. The positioning guide column is arranged on the lower surface of the base plate body and vertically extends downward to form. The claw structure is arranged on the side of the base plate body and extends downward to set a clamping part. The length of the clamping part corresponds to the physical thickness of the replaceable working plate. The positioning guide column has high structural strength and is arranged vertically downward. The downward pressure of the forging machine is used to achieve rapid guiding and matching. The positioning guide column can be arranged in a diagonal distribution or a three-point non-collinear distribution to prevent problems such as reverse installation. It can be adjusted according to the structure of the working plate. The claw structure can rotate freely when loosened, so it can automatically enter the clamped position along the edge during the descending process, and then lock it to complete the replacement.
[0006] Furthermore, the upper surface of the replaceable working plate contacts the fixed gripping plate and is formed with a positioning guide hole, the positioning guide column is arranged opposite to the positioning guide hole, and a fixing groove for embedding the claw structure is formed on the side of the replaceable working plate. The positioning guide holes are arranged opposite to each other, and the fixing grooves on the side are also arranged correspondingly, so that the replaceable working plate is a solid structure with uniform texture as a whole.
[0007] Furthermore, the claw structure includes a swing claw, a pin shaft, and a locking hole. The swing claw is rotatably connected to the side of the base plate body through the pin shaft, one end of the swing claw is embedded in the entity structure of the base plate body, and the locking hole is set through the base plate body and the swing claw. The locking pin is inserted into the locking hole and maintains the swing claw in a gripping and fixed state. The swing claw can rotate with the pin shaft in the unlocked state, and the locking hole is a rigid through-locking form. The locking state is reliable and meets the processing requirements.
[0008] Furthermore, the positioning guide column is cylindrical, and the edge of its end is arc-shaped or beveled, and the shapes in the positioning guide hole are relatively arranged. The cylindrical shape has a good guiding effect, and the side circular surface can be set with a certain taper, which has a guiding effect, and the arc edge or bevel edge of the end can reduce wear and extend the service life.
[0009] Compared with the prior art, the utility model has the following advantages and effects: the design is an improvement on the tooling structure of a forging machine, is a structure that can be quickly replaced according to processing requirements, has the advantages of quick loosening, quick guiding, and quick locking, has high work efficiency, can reduce the processing time of hot forgings, and reduce energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a lateral structural schematic diagram of a fixed grab plate.
[0011] Figure 2It is a schematic diagram of the back structure of the replaceable working plate.
[0012] In the figure: 1. fixed grab plate, 2. replaceable working plate, 3. positioning structure, 4. claw structure, 5. base plate body, 6. upper fixing part, 7. positioning guide column, 8. positioning guide hole, 9. fixing groove, 10. swing claw, 11. pin shaft, 12. locking hole. DETAILED DESCRIPTION
[0013] The present invention will be further described in detail below with reference to the accompanying drawings and through examples. The following examples are provided to explain the present invention, but the present invention is not limited to the following examples.
[0014] A high-efficiency replacement device for roughing plates of a free forging press, the roughing plate tooling includes a fixed gripping plate 1 and a replaceable working plate 2, the fixed gripping plate 1 is fixed to the bottom end of the stamping working structure of the forging press and is arranged toward the working surface, the fixed gripping plate 1 grips and fixes the replaceable working plate 2, the lower surface of the replaceable working plate 2 is the forming working surface, the replaceable working plate 2 is in planar contact with the fixed gripping plate 1, and mutually matching positioning structures 3 are arranged between the contacting planes, the fixed gripping plate 1 is also fixedly connected to the replaceable working plate 2 through a claw structure 4 and limits lateral displacement.
[0015] The fixed grab plate 1 includes a base plate body 5, an upper fixing part 6, a positioning guide column 7, and a claw structure 4. The base plate body 5 is horizontally arranged, and the upper fixing part 6 is fixed on its upper surface and fixedly connected to the stamping working structure of the forging machine. The positioning guide column 7 is arranged on the lower surface of the base plate body 5 and extends vertically downward to form a claw structure. The claw structure 4 is arranged on the side of the base plate body 5 and extends downward to set a clamping part. The length of the clamping part corresponds to the physical thickness of the replaceable working plate 2.
[0016] The upper surface of the replaceable working plate 2 contacts the fixed gripping plate 1 and is formed with a positioning guide hole 8. The positioning guide column 7 is arranged opposite to the positioning guide hole 8. A fixing groove 9 for embedding the claw structure 4 is formed on the side of the replaceable working plate 2.
[0017] The claw structure 4 includes a swing claw 10, a pin shaft 11, and a locking hole 12. The swing claw 10 is rotatably connected to the side of the base plate body 5 through the pin shaft 11. One end of the swing claw 10 is embedded in the physical structure of the base plate body 5. The locking hole 12 is set through the base plate body 5 and the swing claw 10. The locking pin is inserted into the locking hole 12 to maintain the swing claw 10 in a gripped and fixed state.
[0018] The positioning guide column 7 is cylindrical, and the edge of its end is arc-shaped or bevel-shaped, and the shapes inside the positioning guide hole 8 are relatively arranged.
[0019] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary rather than restrictive. The scope of the present invention is defined by the claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim involved.
[0020] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. An efficient replacement device for rough plate of a free forging press, characterized by: The pier roughing plate tooling comprises a fixed gripping plate (1) and a replaceable working plate (2), wherein the fixed gripping plate (1) is fixed to the bottom end of the punching working structure of the forging machine and is arranged toward the working surface, the fixed gripping plate (1) grips and fixes the replaceable working plate (2), the lower surface of the replaceable working plate (2) is the forming working surface, the replaceable working plate (2) and the fixed gripping plate (1) are in plane contact, and mutually matched positioning structures (3) are arranged between the contacting planes, and the fixed gripping plate (1) is also fixedly connected to the replaceable working plate (2) through a claw structure (4) and limits lateral displacement.
2. The high-efficiency replacement device for the rough plate of the free forging press according to claim 1 is characterized in that: The fixed grab plate (1) includes a base plate body (5), an upper fixing member (6), a positioning guide column (7), and a claw structure (4). The base plate body (5) is horizontally arranged, and the upper fixing member (6) is fixed on its upper surface and is fixedly connected to the stamping working structure of the forging machine. The positioning guide column (7) is arranged on the lower surface of the base plate body (5) and extends vertically downward to form a shape. The claw structure (4) is arranged on the side of the base plate body (5) and extends downward to set a clamping part. The length of the clamping part corresponds to the physical thickness of the replaceable working plate (2).
3. The high-efficiency replacement device for the rough plate of the free forging press according to claim 2 is characterized in that: The upper surface of the replaceable working plate (2) contacts the fixed gripping plate (1) and is formed with a positioning guide hole (8). The positioning guide column (7) is arranged opposite to the positioning guide hole (8). A fixing groove (9) for embedding the claw structure (4) is formed on the side of the replaceable working plate (2).
4. The high-efficiency replacement device for the rough plate of the free forging press according to claim 3 is characterized by: The claw structure (4) comprises a swing claw (10), a pin shaft (11), and a locking hole (12); the swing claw (10) is rotatably connected to the side of the base plate body (5) via the pin shaft (11); one end of the swing claw (10) is embedded in the physical structure of the base plate body (5); the locking hole (12) is arranged to penetrate the base plate body (5) and the swing claw (10); a locking pin is inserted into the locking hole (12) to maintain the swing claw (10) in a gripping and fixed state.
5. The high-efficiency replacement device for the rough plate of the free forging press according to claim 3 is characterized by: The positioning guide column (7) is cylindrical, and the edge of its end is arc-shaped or bevel-shaped, and the shapes inside the positioning guide hole (8) are arranged relatively.