Semi-continuous hydraulic casting machine for aluminum

Abstract

The utility model discloses a semi-continuous hydraulic casting machine for aluminum. The semi-continuous hydraulic casting machine comprises a base, a fixing column is arranged on the upper surface of the base, a fixing plate is arranged on the side surface of the fixing column, a hydraulic cylinder is arranged on the surface of the fixing plate, a push plate is arranged on the upper surface of the hydraulic cylinder, and a loading shell is movably installed on the surface of the fixing column. When the aluminum material smelting device is used, an aluminum material is placed in the smelting barrel, the smelting barrel is placed in the loading shell, the loading shell is rotated so that the smelting barrel can be located under the shell, then the hydraulic cylinder is started, the smelting barrel is pushed through the push plate so that the smelting barrel can be located in the shell, and then the electric control box is started; the aluminum material in the smelting barrel is heated and melted through the heating rod, meanwhile, the stepping motor is started, the first bevel gear is driven, and the stirring rod is driven to stir the aluminum material under the action of the first bevel gear and the second bevel gear, so that the aluminum material is heated more uniformly and can be melted more quickly, and energy consumption is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of general mechanical equipment, in particular to a semi-continuous hydraulic casting machine for aluminum. Background Art

[0002] Casting is one of the basic processes in the modern machinery manufacturing industry. As a metal heat processing process, casting has gradually matured in my country. Casting machinery uses this technology to melt metal into liquid that meets certain requirements and pour it into a mold. After cooling and solidification, cleaning and treatment, all mechanical equipment that can be used to obtain castings with predetermined shapes, sizes and performances is also called casting equipment. The melting furnace is an important part of the casting equipment, which mainly plays the role of melting the metal into liquid metal.

[0003] The existing technology has the following problems:

[0004] Some existing small-scale smelting and casting equipment has a relatively simple structure. Generally, aluminum is placed inside a smelting furnace and melted at high temperature to achieve the desired purpose. However, since the aluminum is heated unevenly when it melts inside, the melting effect is poor, the melting time is long, and the energy consumption is high.

[0005] To this end, we proposed a semi-continuous hydraulic casting machine for aluminum to solve the above-mentioned drawbacks. Utility Model Content

[0006] The utility model aims to solve the shortcomings of the prior art that the aluminum material is heated unevenly when it is melted inside, resulting in poor melting effect, long melting time, high energy consumption, etc., and proposes a semi-continuous hydraulic casting machine for aluminum.

[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0008] A semi-continuous hydraulic casting machine for aluminum comprises a base, a fixed column is arranged on the upper surface of the base, a fixed plate is arranged on the side surface of the fixed column, a hydraulic cylinder is arranged on the surface of the fixed plate, a push plate is arranged on the upper surface of the hydraulic cylinder, a loading shell is movably mounted on the surface of the fixed column, and a smelting barrel is arranged inside the loading shell, an outer shell is arranged on the surface of the fixed column and above the loading shell, a stepping motor is arranged on the side surface of the outer shell, a first bevel gear is arranged on the output end of the stepping motor, the first bevel gear and the second bevel gear are meshed and connected, the second bevel gear is arranged on the stirring rod, a heating rod is arranged on the side of the stirring rod, and the heating rod is connected to an electric control box through a wire.

[0009] Preferably, a fixing clip is provided on the side surface of the loading shell, and the fixing clip is clamped with the fixing column, and a handle is provided on the side surface of the fixing clip, and a rubber sleeve is provided on the surface of the handle.

[0010] Preferably, a sealing cover is installed on the upper surface of the shell through a hinge, and an observation window is inlaid on the upper surface of the sealing cover.

[0011] Preferably, a protective cover is provided on the inner side of the shell.

[0012] Preferably, a heat dissipation window is provided on the side surface of the electric control box.

[0013] Preferably, a control panel is provided on the front of the electric control box.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] (1) The utility model is provided with a base, a fixing column, a fixing plate, a hydraulic cylinder, a push plate, a loading shell, a smelting barrel, an outer shell, a stepping motor, a first bevel gear, a second bevel gear, a stirring rod, a heating rod and an electric control box. When in use, the aluminum material is placed in the smelting barrel, and the smelting barrel is placed in the loading shell, and the loading shell is rotated so that the smelting barrel is located directly below the outer shell. Then, the hydraulic cylinder is started to push the smelting barrel through the push plate so that the smelting barrel is located in the outer shell. Then, the electric control box is started to heat and melt the aluminum material in the smelting barrel through the heating rod. At the same time, the stepping motor is started to drive the first bevel gear. Under the action of the first bevel gear and the second bevel gear, the stirring rod is driven to stir the aluminum material, so that the aluminum material is heated more evenly and can be melted faster, thereby saving energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings required to be used in the embodiments are briefly introduced below.

[0017] Figure 1 This is a schematic diagram of the structure of the semi-continuous hydraulic casting machine for aluminum proposed by the utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the shell of the semi-continuous hydraulic casting machine for aluminum proposed by the utility model;

[0019] Figure 3 This is a schematic diagram of the overall structure of the loading shell of the semi-continuous hydraulic casting machine for aluminum proposed by the utility model;

[0020] Figure 4 The utility model is a schematic diagram of the overall structure of the sealing cover of the semi-continuous hydraulic casting machine for aluminum.

[0021] Legend:

[0022] 1. Base; 2. Fixed column; 3. Outer shell; 4. Loading shell; 5. Sealing cover; 6. Melting barrel; 7. Fixed plate; 8. Hydraulic cylinder; 9. Electric control box; 10. Heating rod; 11. Stepper motor; 12. First bevel gear; 13. Second bevel gear; 14. Stirring rod; 15. Fixed clip; 16. Handle; 17. Observation window; 18. Heat dissipation window; 19. Protective cover; 20. Control panel. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.

[0024] Please refer to Figure 1-4 A semi-continuous hydraulic casting machine for aluminum includes a base 1, a fixed column 2 is arranged on the upper surface of the base 1, a fixed plate 7 is arranged on the side surface of the fixed column 2, a hydraulic cylinder 8 is arranged on the surface of the fixed plate 7, a push plate is arranged on the upper surface of the hydraulic cylinder 8, a loading shell 4 is movably installed on the surface of the fixed column 2, and a smelting barrel 6 is arranged inside the loading shell 4, a shell 3 is arranged on the surface of the fixed column 2 and above the loading shell 4, a stepping motor 11 is arranged on the side surface of the shell 3, a first bevel gear 12 is installed on the output end of the stepping motor 11, the first bevel gear 12 and the second bevel gear 13 are meshed and connected, the second bevel gear 13 is installed on the stirring rod 14, a heating rod 10 is arranged on the stirring rod 14, and the heating rod 10 is connected to the electric control box 9 through a wire.

[0025] In this embodiment, when in use, the aluminum material is placed in the smelting barrel 6, and the smelting barrel 6 is placed in the loading shell 4, and the loading shell 4 is rotated so that the smelting barrel 6 is located directly below the outer shell 3, and then the hydraulic cylinder 8 is started, and the smelting barrel 6 is pushed by the push plate so that the smelting barrel 6 is located in the outer shell 3, and then the electric control box 9 is started, and the aluminum material in the smelting barrel 6 is heated and melted by the heating rod 10, and at the same time, the stepping motor 11 is started to drive the first bevel gear 12, and under the action of the first bevel gear 12 and the second bevel gear 13, the stirring rod 14 is driven to stir the aluminum material, so that the aluminum material is heated more evenly and can be melted faster, thereby saving energy consumption.

[0026] Specifically, a fixing clip 15 is disposed on the side surface of the loading shell 4 , and the fixing clip 15 is clamped with the fixing column 2 . A handle 16 is disposed on the side surface of the fixing clip 15 , and a rubber sleeve is disposed on the surface of the handle 16 .

[0027] In this embodiment, a fixing clip 15 is provided to engage with the fixing column 2 to fix and limit the loading shell 4 so that the smelting barrel 6 is located directly below the outer shell 3 .

[0028] Specifically, a sealing cover 5 is installed on the upper surface of the housing 3 via a hinge, and an observation window 17 is inlaid on the upper surface of the sealing cover 5 .

[0029] In this embodiment, the sealing cover 5 is provided to prevent the aluminum liquid from splashing out and causing damage to the staff, and the observation window 17 is provided to facilitate observation of the smelting condition of the aluminum liquid.

[0030] Specifically, a protective cover 19 is provided on the inner side of the housing 3 .

[0031] In this embodiment, a protective cover 19 is provided to protect the first bevel gear 12 and the second bevel gear 13 .

[0032] Specifically, a heat dissipation window 18 is provided on the side surface of the electric control box 9 .

[0033] In this embodiment, a heat dissipation window 18 is provided to dissipate heat from the electrical components inside the electric control box 9 .

[0034] Specifically, a control panel 20 is disposed on the front of the electric control box 9 .

[0035] In this embodiment: a control panel 20 is provided to control the casting machine. The control circuit of the control panel 20 can be realized by simple programming by technicians in this field. It is common knowledge in this field and is only used without modification. Therefore, the control method and circuit connection will not be described in detail.

[0036] Working principle: When in use, the aluminum material is placed in the smelting barrel 6, and the smelting barrel 6 is placed in the loading shell 4, and the loading shell 4 is rotated so that the smelting barrel 6 is located directly below the outer shell 3, and then the hydraulic cylinder 8 is started, and the smelting barrel 6 is pushed through the push plate so that the smelting barrel 6 is in the outer shell 3, and then the electric control box 9 is started, and the aluminum material in the smelting barrel 6 is heated and melted through the heating rod 10, and at the same time, the stepping motor 11 is started to drive the first bevel gear 12, and under the action of the first bevel gear 12 and the second bevel gear 13, the stirring rod 14 is driven to stir the aluminum material, so that the aluminum material is heated more evenly and can be melted faster, thereby saving energy consumption.

[0037] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the scope of protection of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or the equivalent forms of such scope and boundaries.

Claims

1. A semi-continuous hydraulic casting machine for aluminum, comprising a base (1), characterized in that: A fixing column (2) is arranged on the upper surface of the base (1), a fixing plate (7) is arranged on the side surface of the fixing column (2), a hydraulic cylinder (8) is arranged on the surface of the fixing plate (7), a push plate is arranged on the upper surface of the hydraulic cylinder (8), a loading shell (4) is movably mounted on the surface of the fixing column (2), and a smelting bucket (6) is arranged inside the loading shell (4), an outer shell (3) is arranged on the surface of the fixing column (2) and above the loading shell (4), a stepping motor (11) is arranged on the side surface of the outer shell (3), a first bevel gear (12) is arranged on the output end of the stepping motor (11), the first bevel gear (12) and the second bevel gear (13) are meshed and connected, the second bevel gear (13) is mounted on the stirring rod (14), a heating rod (10) is arranged on the side of the stirring rod (14), and the heating rod (10) is connected to the electric control box (9) through a wire.

2. The semi-continuous hydraulic casting machine for aluminum according to claim 1, characterized in that: A fixing clip (15) is provided on the side surface of the loading shell (4), and the fixing clip (15) is clamped with the fixing column (2). A handle (16) is provided on the side surface of the fixing clip (15), and a rubber sleeve is provided on the surface of the handle (16).

3. The semi-continuous hydraulic casting machine for aluminum according to claim 1, characterized in that: A sealing cover (5) is mounted on the upper surface of the housing (3) via a hinge, and an observation window (17) is inlaid on the upper surface of the sealing cover (5).

4. The semi-continuous hydraulic casting machine for aluminum according to claim 1, characterized in that: A protective cover (19) is provided on the inner side of the shell (3).

5. The semi-continuous hydraulic casting machine for aluminum according to claim 1, characterized in that: A heat dissipation window (18) is provided on the side surface of the electric control box (9).

6. The semi-continuous hydraulic casting machine for aluminum according to claim 1, characterized in that: A control panel (20) is provided on the front of the electric control box (9).

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