Novel numerical control plate shearing machine

By introducing automatic loading mechanism and negative pressure suction cup technology into the CNC shearing machine, the precise movement and adsorption of the sheet in the X, Y, and Z directions is achieved, and the problems of low loading efficiency and operational safety hazards of existing CNC shearing machines are solved, and the work efficiency and safety are improved.

CN222679638UActive Publication Date: 2025-03-28江苏泽海机械科技有限公司
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Patent Information

Application Number
CN202420791475.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2025-03-28
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

The existing CNC shearing machines have problems of inefficiency and operating safety hazards during the loading process, especially when dealing with large sheets, manual loading speed is slow and operators need to approach the shearing mechanism, which poses safety risks.

Method used

An automatic loading mechanism is introduced, and through the coordination and cooperation of multiple driving mechanisms, the sheet is accurately moved and adjusted in the three directions of X, Y and Z, and the negative pressure suction cup adsorption force is used to accurately absorb the sheet and place it in an appropriate position, reducing manual intervention by operators.

Benefits of technology

It improves the feeding efficiency, reduces the labor intensity of operators, reduces the operational safety hazards, realizes accurate cutting of the board, and improves the working efficiency and safety of the CNC shearing machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel numerical control plate shearing machine, and belongs to the field of plate shearing machines. A novel numerical control plate shearing machine comprises a plate shearing machine body, a feeding mechanism and a numerical control panel. According to the utility model, the automatic feeding mechanism is introduced, and a plurality of driving mechanisms are coordinated and matched, so that accurate movement and adjustment of plates in X, Y and Z directions are realized, and the plates are accurately sucked and placed at proper positions by adopting the suction force of a negative pressure suction cup, so that manual feeding of operators is not needed, and the labor intensity of the operators is reduced. And potential safety hazards in the feeding process are avoided, and the feeding efficiency is improved. Meanwhile, after the plates are moved and adjusted in the X direction, the Y direction and the Z direction, cutting work can be completed without intervention of operators, the labor intensity of the operators is relieved, the working efficiency and safety of the numerical control plate shearing machine are improved, and more convenient and efficient use experience is provided for users.
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Description

Technical Field

[0001] The utility model relates to the field of plate shearing machines, in particular to a novel numerically controlled plate shearing machine. Background Art

[0002] CNC shearing machine is a kind of equipment that automatically cuts metal plates through computer control system. Traditional CNC shearing machine usually includes shearing mechanism and CNC system. The operator inputs cutting parameters through CNC system, and the shearing mechanism performs cutting operation according to the instructions, so as to realize accurate and efficient processing of plates.

[0003] After research and analysis, it was found that the existing CNC shearing machines have some problems in feeding. Usually, the operator needs to manually place the sheet material to the feed end of the shearing machine. When the size of the sheet material is large, feeding is more difficult, and the manual feeding speed is also slow and inefficient. In addition, during the feeding process, the operator needs to be close to the shearing mechanism, which poses certain operational safety hazards. Therefore, the existing CNC shearing machines have some shortcomings in feeding, and further improvements are needed to improve feeding efficiency and ensure the safety of operation. Improvement measures can consider introducing an automatic feeding system to reduce the operator's manual intervention, thereby improving feeding efficiency and operational safety. Utility Model Content

[0004] The purpose of this utility model is to provide a novel CNC shearing machine to solve the problems raised in the background technology.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A novel CNC shearing machine comprises: a shearing machine body, a feeding mechanism, and a CNC panel. The shearing machine body comprises a frame, in which a shearing mechanism and a base are installed from top to bottom. The feeding mechanism comprises two U-shaped frames arranged in parallel, a Y-direction plate is slidably connected in the guide rail on the upper side of the U-shaped frame, an X-direction plate is slidably connected in the guide rail on the upper side of the Y-direction plate, the X-direction plate is L-shaped, the vertical section of the X-direction plate is slidably connected to the Z-direction plate through the guide rail, a mounting plate is fixed at the bottom of the Z-direction plate, a plurality of negative pressure suction cups are fixed on the lower side of the mounting plate, a material storage table is placed directly below the negative pressure suction cup, a rack 1 is fixed on the upper side of the U-shaped frame, a rack 2 is fixed on the upper side of the Y-direction plate, a rack 3 is fixed on the outer surface of the Z-direction plate, and a driving mechanism is installed and fixed at the connecting parts between the Y-direction plate and the rack 1, the horizontal section of the X-direction plate and the rack 2, and the vertical section of the X-direction plate and the rack 3.

[0007] Furthermore, the shearing mechanism is provided with a hydraulic telescopic rod and a connecting rod 1. The connecting rod 1 is rotatably connected to the upper part of the frame and is provided with two of them. The upper part of one connecting rod 1 is hinged to the power output end of the hydraulic telescopic rod, and the hydraulic telescopic rod is rotatably connected to the upper side of the frame. A connecting rod 2 is hinged at the lower part between the two connecting rods 1, and the hinge points at both ends of the connecting rod 2 and the connecting rod 1 are rotatably connected to connecting rod 3. A shear plate is vertically slidably connected to the guide rail in the frame, and the shear plate is located on the lower side of the connecting rod 3 and is hinged to the bottom of the connecting rod 3.

[0008] Furthermore, a material placing rack is fixedly installed on one side of the frame close to the feeding end of the plate, and the material placing rack is located between the shearing mechanism and the base.

[0009] Furthermore, a plurality of rotating drums are evenly distributed on the unloading rack, and the rotating drums are parallel to the frame and arranged in a horizontal direction.

[0010] Furthermore, a servo motor is provided on the driving mechanism, and a power output end of the servo motor is fixedly connected to a gear via an output shaft, and the gear is respectively meshed with rack one, rack two, and rack three at corresponding positions.

[0011] Furthermore, the upper side of the negative pressure suction cup is fixedly connected to an external vacuum generator through a connecting pipe.

[0012] Furthermore, the numerical control panel is installed and fixed on the outside of the frame, and the numerical control panel is electrically connected to the shearing mechanism on the shearing machine body and the multiple driving mechanisms and negative pressure suction cups on the feeding mechanism.

[0013] Compared with the prior art, the utility model provides a new CNC shearing machine, which has the following beneficial effects:

[0014] In the utility model, by introducing an automatic feeding mechanism and utilizing multiple driving mechanisms to coordinate and cooperate, the precise movement and adjustment of the sheet material in the three directions of X, Y, and Z is realized, and the sheet material is accurately sucked up and placed in an appropriate position by the adsorption force of a negative pressure suction cup, so that the operator does not need to manually feed the sheet material, thus avoiding the potential safety hazards in the feeding process and improving the feeding efficiency. At the same time, after the sheet material is moved and adjusted in the three directions of X, Y, and Z, the cutting work can be completed without the intervention of the operator, which reduces the labor intensity of the operator, improves the working efficiency and safety of the CNC shearing machine, and provides users with a more convenient and efficient use experience. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a side structural schematic diagram of a new type of CNC shearing machine proposed by the utility model;

[0016] Figure 2This is a top view structural schematic diagram of a new type of CNC shearing machine proposed by the utility model;

[0017] Figure 3 A schematic diagram of the main structure of a new type of CNC shearing machine proposed in the utility model;

[0018] Figure 4 This is a schematic diagram of the feeding mechanism structure of a new type of CNC shearing machine proposed in the utility model;

[0019] Figure 5 A new type of CNC shearing machine proposed in this utility model Figure 4 Schematic diagram of the structure of part A;

[0020] Figure 6 The utility model is a schematic diagram of a negative pressure suction cup structure of a new type of CNC shearing machine.

[0021] In the figure: 1. frame; 2. shearing mechanism; 21. hydraulic telescopic rod; 22. connecting rod 1; 23. connecting rod 2; 24. connecting rod 3; 25. shearing piece; 3. base; 4. unloading rack; 5. CNC panel; 6. U-shaped rack; 61. rack 1; 7. Y-axis plate; 71. rack 2; 8. X-axis plate; 9. Z-axis plate; 91. rack 3; 10. mounting plate; 11. negative pressure suction cup; 12. driving mechanism; 121. servo motor; 122. gear; 13. storage table. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0024] Embodiment 1:

[0025] Reference Figure 1-6A new type of CNC shearing machine includes: a shearing machine body, a feeding mechanism, and a CNC panel 5. The shearing machine body includes a frame 1, in which a shearing mechanism 2 and a base 3 are installed from top to bottom. The feeding mechanism includes two parallel U-shaped frames 6. A Y-direction plate 7 is slidably connected to the guide rail on the upper side of the U-shaped frame 6. An X-direction plate 8 is slidably connected to the guide rail on the upper side of the Y-direction plate 7. The X-direction plate 8 is L-shaped. The vertical section of the X-direction plate 8 is slidably connected to a Z-direction plate 9 through a guide rail. The Z-direction plate 9 is A mounting plate 10 is fixed to the bottom of the plate 9, a plurality of negative pressure suction cups 11 are fixed to the lower side of the mounting plate 10, a storage table 13 is placed directly below the negative pressure suction cup 11, a rack 1 61 is fixed to the upper side of the U-shaped frame 6, a rack 2 71 is fixed to the upper side of the Y-direction plate 7, a rack 3 91 is fixed to the outer surface of the Z-direction plate 9, and a driving mechanism 12 is fixed to the connecting parts between the Y-direction plate 7 and the rack 1 61, the horizontal section of the X-direction plate 8 and the rack 2 71, and the vertical section of the X-direction plate 8 and the rack 3 91.

[0026] The shearing mechanism 2 is provided with a hydraulic telescopic rod 21 and a connecting rod 1 22. The connecting rod 1 22 is rotatably connected to the upper part of the frame 1 and is provided with two of them. The upper part of one connecting rod 1 22 is hinged to the power output end of the hydraulic telescopic rod 21. The hydraulic telescopic rod 21 is rotatably connected to the upper side of the frame 1. A connecting rod 23 is hinged at the lower part between the two connecting rods 1 22. The connecting rod 23 and the two end hinge points of the connecting rod 1 22 are both rotatably connected to the connecting rod 3 24. A shearing piece 25 is vertically slidably connected to the guide rail in the frame 1. The shearing piece 25 is located at the lower side of the connecting rod 3 24 and is hinged to the bottom of the connecting rod 3 24.

[0027] like Figure 3 As shown, the operator can start the hydraulic telescopic rod 21 on the shearing mechanism 2 through the numerical control panel 5. When the movable end of the hydraulic telescopic rod 21 is extended, it will drive the connecting rod 1 22 to rotate. While the connecting rod 1 22 rotates, it can drive the shearing piece 25 to move vertically downward in the guide rail in the frame 1 through the cooperation of the connecting rod 2 23 and the connecting rod 3 24. The shearing piece 25 moves downward to shear the plate passing between the base 3 and the shearing piece 25.

[0028] A material discharging rack 4 is fixedly installed on one side of the frame 1 close to the feeding end of the plate, and the material discharging rack 4 is located between the shearing mechanism 2 and the base 3.

[0029] A plurality of rotating drums are evenly distributed on the unloading rack 4, and the rotating drums are parallel to the frame 1 and arranged in the horizontal direction.

[0030] Embodiment 2:

[0031] The difference between this embodiment and embodiment 1 is that:

[0032] The driving mechanism 12 is provided with a servo motor 121, and a power output end of the servo motor 121 is fixedly connected to a gear 122 via an output shaft. The gear 122 is respectively meshed with the rack 1 61, the rack 2 71, and the rack 3 91 at corresponding positions.

[0033] The upper side of the negative pressure suction cup 11 is fixedly connected to an external vacuum generator through a connecting pipe.

[0034] The numerical control panel 5 is fixedly mounted on the outer side of the frame 1 , and is electrically connected to the shearing mechanism 2 on the shearing machine body and the plurality of driving mechanisms 12 and the negative pressure suction cup 11 on the feeding mechanism.

[0035] Working principle: In the working state, the sheets to be cut are neatly placed on the storage table 13, such as Figure 4 , Figure 5 As shown, the operator can then start the driving mechanism 12 at the connection between the U-shaped frame 6 and the Y-axis plate 7 through the numerical control panel 5, and the servo motor 121 starts to drive the gear 122 to rotate. Since the gear 122 and the rack 161 are meshed with each other, the Y-axis plate 7 can be driven to move horizontally along the Y direction on the upper side of the U-shaped frame 6; similarly, when the driving mechanism 12 at the connection between the Y-axis plate 7 and the X-axis plate 8 is started, the X-axis plate 8 can move horizontally along the X direction on the upper side of the Y-axis plate 7; when the driving mechanism 12 at the connection between the X-axis plate 8 and the Z-axis plate 9 is started, the Y-axis plate 8 can move horizontally along the X direction on the upper side of the Y-axis plate 7; When the Z-direction plate 9 is moved up and down along the Z direction, i.e., the vertical direction, on the side of the X-direction plate 8, the negative pressure suction cup 11 on the lower side of the mounting plate 10 can be adjusted in the three directions of X, Y, and Z by the mutual cooperation after the above-mentioned multiple driving mechanisms 12 are started, until the negative pressure suction cup 11 moves to the top of the material storage table 13 and the negative pressure suction cup 11 and the upper surface of the sheet to be cut are attached to each other, and then the external vacuum generator is started through the numerical control panel 5, and the negative pressure adsorption force is generated on the negative pressure suction cup 11 by using the connecting pipe to suck up the sheet;

[0036] After the above-mentioned multiple driving mechanisms 12 are started and coordinated, the sucked sheet material can fall onto the surface of the unloading rack 4 after completing the movement adjustment in the three directions of X, Y and Z. Figure 1As shown, as the Y-plate 7 continues to move along the Y direction, that is, in the direction close to the frame 1, the sheet material will pass through the shearing mechanism 2 and the base 3 on the frame 1, and then the shearing mechanism 2 and the base 3 will cooperate to cut the sheet material. In this process, the corresponding processing operation can be completed only through the numerical control panel 5, and the operator does not need to hold the sheet material to the feeding end of the shearing machine body, which avoids close contact between the operator's limbs and the shearing mechanism 2 and protects the operator's safety. The driving mechanism 12 on the feeding mechanism cooperates with the Y-plate 7, the X-plate 8, and the Z-plate 9 to easily complete the adjustment of the position of the sheet material in the three directions of X, Y, and Z, which reduces the labor burden of the operator in feeding large sheets when cutting, saves manpower, and improves the efficiency of sheet shearing processing.

Claims

1. A new type of CNC shearing machine, comprising: A shearing machine body, a feeding mechanism, and a numerical control panel (5), characterized in that the shearing machine body comprises a frame (1), a shearing mechanism (2) and a base (3) are installed in the frame (1) from top to bottom, the feeding mechanism comprises two parallel U-shaped frames (6), a Y-direction plate (7) is slidably connected to the guide rail on the upper side of the U-shaped frame (6), an X-direction plate (8) is slidably connected to the guide rail on the upper side of the Y-direction plate (7), the X-direction plate (8) is L-shaped, the vertical section of the X-direction plate (8) is slidably connected to the Z-direction plate (9) through the guide rail, and the bottom of the Z-direction plate (9) is fixed A mounting plate (10) is fixed, a plurality of negative pressure suction cups (11) are fixed on the lower side of the mounting plate (10), a material storage platform (13) is placed directly below the negative pressure suction cups (11), a rack 1 (61) is fixed on the upper side of the U-shaped frame (6), a rack 2 (71) is fixed on the upper side of the Y-direction plate (7), a rack 3 (91) is fixed on the outer surface of the Z-direction plate (9), and a driving mechanism (12) is fixedly installed at the connection parts between the Y-direction plate (7) and the rack 1 (61), the horizontal section of the X-direction plate (8) and the rack 2 (71), and the vertical section of the X-direction plate (8) and the rack 3 (91).

2. A new type of CNC shearing machine according to claim 1, characterized in that: The shearing mechanism (2) is provided with a hydraulic telescopic rod (21) and a connecting rod 1 (22). The connecting rod 1 (22) is rotatably connected to the upper part of the frame (1) and is provided with two of them. The upper part of one connecting rod 1 (22) is hinged to the power output end of the hydraulic telescopic rod (21). The hydraulic telescopic rod (21) is rotatably connected to the upper side of the frame (1). A connecting rod 2 (23) is hinged at the lower part between the two connecting rods 1 (22). The connecting rod 2 (23) and the connecting rod 1 (22) are both rotatably connected to a connecting rod 3 (24). A shearing piece (25) is vertically slidably connected to the guide rail in the frame (1). The shearing piece (25) is located at the lower side of the connecting rod 3 (24) and is hinged to the bottom of the connecting rod 3 (24).

3. A new type of CNC shearing machine according to claim 1, characterized in that: A material placing rack (4) is fixedly mounted on one side of the frame (1) close to the feeding end of the plate, and the material placing rack (4) is located between the shearing mechanism (2) and the base (3).

4. A new type of CNC shearing machine according to claim 3, characterized in that: A plurality of rotating drums are evenly distributed on the unloading rack (4), and the rotating drums are parallel to the frame (1) and arranged in a horizontal direction.

5. A new type of CNC shearing machine according to claim 1, characterized in that: The driving mechanism (12) is provided with a servo motor (121), the power output end of the servo motor (121) is fixedly connected to a gear (122) via an output shaft, and the gear (122) is respectively meshed with a rack 1 (61), a rack 2 (71), and a rack 3 (91) at corresponding positions.

6. A new type of CNC shearing machine according to claim 1, characterized in that: The upper side of the negative pressure suction cup (11) is fixedly connected to an external vacuum generator via a connecting pipe.

7. A new type of CNC shearing machine according to claim 1, characterized in that: The numerical control panel (5) is mounted and fixed on the outside of the frame (1), and the numerical control panel (5) is electrically connected to the shearing mechanism (2) on the shearing machine body and the multiple driving mechanisms (12) and negative pressure suction cups (11) on the feeding mechanism.