Multidirectional welding device for power switch cabinet
By designing a multi-directional welding device for power switch cabinets, multi-directional welding of switch cabinet shells is achieved using rotating seats and transmission steel belts, the problems of large welding limitations and low efficiency in the existing technology are solved, and an efficient and automatic welding process is achieved.
Patent Information
- Application Number
- CN202421401137.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-19
AI Technical Summary
In the prior art, there are problems of high limitations and low efficiency in the welding process of switch cabinet shells, especially the difficulty in achieving edge joint welding of end faces by straight seams, and it is necessary to manually adjust the welding position.
A multi-directional welding device for power switch cabinets is designed, including welding frames, rotary seats, transmission steel belts and load bearing components. The rotary seats drive the adjustment frames to rotate, and the transmission steel belts drive the moving seats and load bearing components to realize multi-directional welding of the switch cabinet shell, and automatic welding is carried out through the inner support block.
Multi-directional welding without manual operation is realized, processing efficiency and welding range are improved, and the problem of great limitations of straight seam welding machines is solved.
Smart Images

Figure CN222679880U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of switch cabinets, in particular to a multi-directional welding device for a power switch cabinet. Background Art
[0002] The switch cabinet is an electrical equipment. The external line of the switch cabinet first enters the main control switch inside the cabinet, and then enters the sub-control switch. Each branch is set according to its needs. Such as instruments, automatic control, motor magnetic switches, various AC contactors, etc. Some also have high-voltage and low-voltage room switch cabinets, with high-voltage busbars, such as power plants, etc. The switch cabinet needs to be welded during the production process.
[0003] Before welding the switch cabinet shell, it is necessary to perform preliminary spot welding on the welding position, and then place the shell on a straight seam welding machine, and perform welding on the corners of the four outer peripheral surfaces of the shell. After each corner is welded, the position of the shell needs to be manually adjusted to weld another corner, and the end face of the shell also needs to be welded. However, the straight seam welding machine is not only difficult to achieve the side seam welding of the end face, but also requires manual adjustment of the welding position. The overall limitation is large and the processing efficiency is low. Utility Model Content
[0004] The utility model discloses a multi-directional welding device for an electric switch cabinet, aiming to solve the technical problems of large welding limitations and low efficiency of a straight seam welding machine.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A multi-directional welding device for an electric switch cabinet comprises a welding frame, a welding head is movably arranged on the lower surface of the welding frame, a rotating seat is arranged below the welding frame, a motor is arranged inside the rotating seat, an adjusting frame is fixedly connected to the output end of the motor, a transmission steel belt is arranged on the surface of the adjusting frame, a movable seat is fixedly arranged on the surface of the transmission steel belt, a bearing assembly is rotatably arranged on the upper surface of the movable seat, a feeding conveyor belt is arranged on the left side of the rotating seat, a switch cabinet housing is transmitted on the surface of the feeding conveyor belt, and a unloading conveyor belt is arranged on the rear side of the rotating seat; the bearing assembly comprises an outer shell rotatably arranged on the upper surface of the movable seat, a telescopic inner shell is lifted and lowered inside the outer shell, a limiting convex strip is arranged on the lower end edge of the telescopic inner shell, a plurality of inner support blocks that can be turned outward are arranged on the outer surface of the telescopic inner shell, and the turned outward inner support blocks can contact the inner wall of the switch cabinet housing, the transmission steel belt can drive the switch cabinet housing on the bearing assembly to be vertically and horizontally for welding operation, the outer surface of the adjusting frame is in a quarter arc shape, and the transmission steel belt is embedded in the quarter arc surface.
[0007] The adjusting frame is driven to rotate to the direction of the feeding conveyor belt by setting a rotating seat, and the moving seat and the bearing assembly are driven to move to the top of the adjusting frame by a transmission steel belt. Then the telescopic inner shell will extend outward and be inserted into the switch cabinet shell. At the same time, the inner support block is turned outward and fits against the inner wall of the switch cabinet shell, thereby fixing the switch cabinet shell and transferring it to the bottom of the welding head for vertical welding and horizontal welding. After welding, the material can be unloaded automatically.
[0008] In a preferred solution, a driving motor is disposed inside the moving base, and an output end of the driving motor is fixedly connected to the lower end of the housing.
[0009] In a preferred solution, an electric push rod is arranged inside the outer shell, the telescopic end of the electric push rod is in contact with but not fixed to the lower end of the telescopic inner shell, a circular hole is opened at the lower end of the telescopic inner shell, the telescopic end of the electric push rod is fixedly connected to a push block, the push block can pass through the circular hole and squeeze the inner support block through the extension of the electric push rod, the push block has resistance when passing through the circular hole, and a plurality of limiting spring blocks are elastically arranged on the outer surface of the push block to prevent the electric push rod from directly passing through the circular hole and failing to play a driving role in the process of pushing the telescopic inner shell to extend.
[0010] In a preferred embodiment, four groups of slots are provided on the outer surface of the telescopic inner shell, the lower end of the inner support block elastically rotates on the inner wall of the slot, an extrusion portion is provided on the side of the upper end of the inner support block close to the outer shell, and an inclined pressure portion is provided on the side of the upper end of the inner support block away from the outer shell.
[0011] As can be seen from the above, the multi-directional welding device for a power switch cabinet provided by the utility model has the following technical effects.
[0012] A rotating seat is provided to drive the adjusting frame to rotate to the direction of the feeding conveyor belt, and the arc-shaped transmission steel belt on the surface of the adjusting frame can drive the moving seat and the bearing assembly to move upward and present a horizontal state, so that the bearing assembly can feed the switch cabinet housing. At the same time, the inner support block is turned outward and fits against the inner wall of the switch cabinet housing, thereby fixing the switch cabinet housing and transferring it to the bottom of the welding head through the rotating seat for vertical welding and horizontal welding. After welding, the material can be unloaded automatically. The whole process does not require manual operation, the processing efficiency is higher, and the welding range is more comprehensive. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 The utility model discloses an axonometric structural diagram of a multi-directional welding device for a power switch cabinet.
[0014] Figure 2 This is a structural diagram of an adjustment frame of a multi-directional welding device for an electric switch cabinet proposed by the utility model.
[0015] Figure 3The utility model discloses an exploded schematic diagram of an outer shell and a telescopic inner shell of a multi-directional welding device for an electric switch cabinet.
[0016] Figure 4 This is a schematic diagram of the outward-turned state of the inner support block of the multi-directional welding device of the power switch cabinet proposed by the utility model.
[0017] Figure 5 The utility model provides a schematic diagram of the horizontal welding corner state of a switch cabinet shell of a multi-directional welding device for an electric switch cabinet.
[0018] Figure 6 The utility model provides a schematic diagram of the vertical welding end face state of a switch cabinet shell of a multi-directional welding device for an electric switch cabinet.
[0019] Figure 7 A multi-directional welding device for a power switch cabinet proposed by the utility model Figure 3 Enlarged schematic diagram at point A in the middle.
[0020] Figure 8 The utility model provides a circular hole schematic diagram of a multi-directional welding device for a power switch cabinet.
[0021] Fig. 9 The utility model is a schematic diagram of the extrusion part of the multi-directional welding device of the power switch cabinet.
[0022] Fig.10 The utility model is a schematic diagram of a limiting convex strip of a multi-directional welding device for an electric switch cabinet.
[0023] In the attached drawings: 1. welding frame; 2. welding head; 3. rotating seat; 4. adjusting frame; 5. transmission steel belt; 6. moving seat; 7. bearing assembly; 701. outer shell; 702. electric push rod; 703. push block; 704. limiting spring block; 705. telescopic inner shell; 706. round hole; 707. notch; 708. inner support block; 7081. extrusion part; 7082. pressure part; 8. feeding conveyor belt; 9. switch cabinet shell; 10. unloading conveyor belt; 11. limiting convex strip. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0025] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0026] The utility model discloses a multi-directional welding device for an electric switch cabinet, which is mainly used in the scene where a straight seam welding machine has great welding limitations and low efficiency.
[0027] Reference Figure 1-Figure 9 A multi-directional welding device for an electric switch cabinet comprises a welding frame 1, a welding head 2 is movably arranged on the lower surface of the welding frame 1, a rotating seat 3 is arranged below the welding frame 1, a motor is arranged inside the rotating seat 3, an adjusting frame 4 is fixedly connected to the output end of the motor, a transmission steel belt 5 is arranged on the surface of the adjusting frame 4, a moving seat 6 is fixedly arranged on the surface of the transmission steel belt 5, a bearing assembly 7 is rotatably arranged on the upper surface of the moving seat 6, a feeding conveyor belt 8 is arranged on the left side of the rotating seat 3, a switch cabinet housing 9 is transmitted on the surface of the feeding conveyor belt 8, a unloading conveyor belt 10 is arranged on the rear side of the rotating seat 3, the bearing assembly 7 comprises an outer shell 701 rotatably arranged on the upper surface of the moving seat 6, a telescopic inner shell 705 is lifted and lowered inside the outer shell 701, a plurality of inner support blocks 708 which can be turned outward are arranged on the outer surface of the telescopic inner shell 705, and the turned outward inner support blocks 708 can contact the inner wall of the switch cabinet housing 9, and the transmission steel belt 5 can drive the switch cabinet housing 9 on the bearing assembly 7 to be vertically and horizontally for welding operation.
[0028] In this embodiment, the feeding conveyor belt 8 is first provided to convey the switch cabinet housing 9 to one side of the adjusting frame 4, and then the rotating seat 3 is provided to drive the adjusting frame 4 to rotate to the direction of the feeding conveyor belt 8, and then the transmission steel belt 5 drives the moving seat 6 and the bearing assembly 7 to move to the top of the adjusting frame 4, and makes the outer shell 701 horizontal, and the telescopic inner shell 705 inside the outer shell 701 will extend outward and be inserted into the switch cabinet housing 9, and then the inner support block 708 on the outer surface of the telescopic inner shell 705 will turn outward and fit the inner wall of the switch cabinet housing 9, and then the rotating seat 3 and the bearing assembly 7 are reset, at this time Figure 6 As shown, the switch cabinet housing 9 is vertical, and the upper welding head 2 can weld the end surface of the switch cabinet housing 9. After welding, the bearing assembly 7 is adjusted to a horizontal state by the transmission steel belt 5 again, and the housing 701 is rotated forty-five degrees so that the corners of the switch cabinet housing 9 face upwards, as shown in FIG. Figure 5As shown, the switch cabinet housing 9 is welded by the upper welding head 2, and after welding the corners on one side, the position of the switch cabinet housing 9 can be switched by rotating the outer shell 701 to weld the other corners until the four corners of the outer circumference are welded. Finally, the horizontal switch cabinet housing 9 can be driven by the rotating seat 3 to be transferred to the direction of the unloading conveyor belt 10. By extending the telescopic inner shell 705, the welded switch cabinet housing 9 can be unloaded to the surface of the unloading conveyor belt 10, thereby completing the entire welding work. The entire process does not require manual operation, the processing efficiency is higher, and the welding range is more comprehensive.
[0029] Specifically, the outer surface of the adjustment frame 4 is in the shape of a quarter arc, and the transmission steel belt 5 is embedded in the quarter arc surface. When the transmission steel belt 5 drives the moving seat 6 and the bearing assembly 7 to move to the lowest end, the switch cabinet housing 9 on the bearing assembly 7 is vertical at this time. If it moves to the uppermost end, it is horizontal. The welding head 2 can use a laser welding head and can move along the X-axis, Y-axis, and Z-axis directions.
[0030] Specifically, a driving motor is arranged inside the movable seat 6, and the output end of the driving motor is fixedly connected to the lower end of the shell 701. The driving motor can drive the shell 701 to rotate, thereby switching the position of the switch cabinet shell 9, which is convenient for welding operations at other corners.
[0031] Reference Figure 3 , Figure 4 , Figure 7 and Figure 8 An electric push rod 702 is arranged inside the outer shell 701. The telescopic end of the electric push rod 702 is in contact with the lower end of the telescopic inner shell 705 but not fixed. A circular hole 706 is opened at the lower end of the telescopic inner shell 705. The telescopic end of the electric push rod 702 is fixedly connected with a push block 703. The push block 703 can pass through the circular hole 706 and squeeze the inner support block 708 through the extension of the electric push rod 702. The push block 703 has resistance when passing through the circular hole 706. A plurality of limit spring blocks 704 are elastically arranged on the outer surface of the push block 703.
[0032] In this embodiment, during the process of loading the switch cabinet housing 9, the electric push rod 702 pushes the push block 703 and squeezes the telescopic inner shell 705 to extend outward. After the telescopic inner shell 705 extends to the limit position, the telescopic inner shell 705 cannot continue to extend. At this time, the electric push rod 702 continues to push the push block 703, and the limiting spring block 704 on the outer surface of the push block 703 will be squeezed by the circular hole 706 and shrink inward, so that the push block 703 passes through the circular hole 706. At this time, the push block 703 can continue to extend through the push of the electric push rod 702, and squeeze the inner support block 708 inside the telescopic inner shell 705, so that it flips outward and contacts the inner wall of the switch cabinet housing 9. In this way, the bearing assembly 7 can stably drive the switch cabinet housing 9 to transfer to the bottom of the welding head 2 for welding operation.
[0033] Among them, Fig.10 As shown, the lower edge of the telescopic inner shell 705 is provided with a limit convex strip 11. When the telescopic inner shell 705 is extended to the limit position by the electric push rod 702, the limit convex strip 11 prevents the telescopic inner shell 705 from detaching from the outer shell 701. At this time, the telescopic inner shell 705 cannot continue to extend. For details, refer to Figure 3 It can be seen that the outer opening size of the limiting ridge 11 is consistent with the inner cavity size of the outer shell 701, and the outer opening size of the telescopic inner shell 705 is consistent with the upper opening of the outer shell 701, and the outer opening size of the limiting ridge 11 is larger than the upper opening of the outer shell 701, so the limiting ridge 11 cannot be detached from the upper opening of the outer shell 701.
[0034] It should be noted that the resistance between the limiting spring block 704 and the circular hole 706 must be greater than the total weight of the telescopic inner shell 705 and the inner support block 708 to prevent the electric push rod 702 from directly passing through the circular hole 706 and failing to play a driving role when it first starts to push the telescopic inner shell 705 to extend.
[0035] Specifically, Figure 3 and Fig. 9 As shown, four groups of notches 707 are provided on the outer surface of the telescopic inner shell 705, the lower end of the inner support block 708 elastically rotates on the inner wall of the notch 707, the upper end of the inner support block 708 is provided with an extrusion portion 7081 on the side close to the outer shell 701, and the upper end of the inner support block 708 is provided with an inclined pressure portion 7082 on the side away from the outer shell 701.
[0036] In this embodiment, the extrusion portion 7081 of the inner support block 708 is in contact with the inner wall of the switch cabinet housing 9 to increase the force-bearing area, and the inclined pressure-bearing portion 7082 will flip outward from the slot 707 when receiving the pushing force of the push block 703. When the push block 703 does not apply pressure to the inner support block 708, the inner support block 708 will automatically rotate and reset, and the reset function is mainly achieved through the elastic rotating shaft.
[0037] The complete working principle of the present application is as follows: the feeding conveyor belt 8 conveys the switch cabinet housing 9 to one side of the adjustment frame 4, and then the motor in the rotating seat 3 drives the adjustment frame 4 to rotate to the direction of the feeding conveyor belt 8, and then the transmission steel belt 5 drives the moving seat 6 and the bearing assembly 7 to move to the top of the adjustment frame 4, and makes the housing 701 present a horizontal state;
[0038] Then the electric push rod 702 pushes the push block 703 and squeezes the telescopic inner shell 705 to extend outward. After the telescopic inner shell 705 extends to the limit position, the telescopic inner shell 705 cannot continue to extend. At this time, the electric push rod 702 continues to push the push block 703, and the limit spring block 704 on the outer surface of the push block 703 is squeezed by the circular hole 706 and shrinks inward, so that the push block 703 passes through the circular hole 706. At this time, the push block 703 can continue to extend through the push of the electric push rod 702 and squeeze the inner support block 708 inside the telescopic inner shell 705, so that it turns outward and contacts and squeezes the inner wall of the switch cabinet housing 9;
[0039] At this time, the motor in the rotating seat 3 continues to drive the bearing assembly 7 and the switch cabinet housing 9 to reset, and the transmission steel belt 5 drives the moving seat 6 and the bearing assembly 7 to reset, so that the switch cabinet housing 9 returns to the vertical state, and the upper welding head 2 can weld the end surface of the switch cabinet housing 9. After welding, the electric push rod 702 drives the push block 703 to shrink and reset, and the switch cabinet housing 9 also drops accordingly. Then the bearing assembly 7 is adjusted to a horizontal state again by the transmission steel belt 5, and the shell 701 rotates forty-five degrees at the same time, so that the corners of the switch cabinet housing 9 face upwards, as shown in FIG. Figure 5 As shown, the upper welding head 2 is used for welding, and after welding one side of the corner, the other corner can be welded by rotating the housing 701 to switch the position of the switch cabinet housing 9 until all four corners of the outer peripheral surface are welded;
[0040] Finally, the horizontal switch cabinet housing 9 can be driven by the rotating seat 3 to be transferred to the direction of the unloading conveyor belt 10. By extending the telescopic inner shell 705, the welded switch cabinet housing 9 can be unloaded to the surface of the unloading conveyor belt 10, thereby completing the entire welding work.
[0041] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this. The replacement can be a replacement of part of the structure, device, method step, or a complete technical solution. Equivalent replacement or change based on the technical solution of the utility model and its utility model concept should be included in the protection scope of the utility model.
Claims
1. A multi-directional welding device for a power switch cabinet, comprising a welding frame (1), wherein a welding head (2) is movably arranged on the lower surface of the welding frame (1), characterized in that: A rotating seat (3) is arranged below the welding frame (1), a motor is arranged inside the rotating seat (3), an output end of the motor is fixedly connected to an adjusting frame (4), a transmission steel belt (5) is arranged on the surface of the adjusting frame (4), a moving seat (6) is fixedly arranged on the surface of the transmission steel belt (5), a bearing assembly (7) is rotatably arranged on the upper surface of the moving seat (6), the outer surface of the adjusting frame (4) is in the shape of a quarter arc, the transmission steel belt (5) is embedded in the quarter arc surface, a loading conveyor belt (8) is arranged on the left side of the rotating seat (3), a switch cabinet housing (9) is transmitted on the surface of the loading conveyor belt (8), and a unloading conveyor belt (10) is arranged on the rear side of the rotating seat (3); The bearing assembly (7) comprises an outer shell (701) rotatably arranged on the upper surface of the movable seat (6); a telescopic inner shell (705) is arranged inside the outer shell (701) for lifting and lowering; a limit convex strip (11) is arranged on the lower edge of the telescopic inner shell (705); an electric push rod (702) is arranged inside the outer shell (701); the telescopic end of the electric push rod (702) is in contact with the lower end of the telescopic inner shell (705) but is not fixed; a circular hole (706) is provided at the lower end of the telescopic inner shell (705); a push block (703) is fixedly connected to the telescopic end of the electric push rod (702); and a plurality of inner support blocks (708) that can be turned outward are arranged on the outer surface of the telescopic inner shell (705); the turned-out inner support blocks (708) can contact the inner wall of the switch cabinet housing (9).
2. A multi-directional welding device for a power switch cabinet according to claim 1, characterized in that: A driving motor is arranged inside the movable seat (6), and an output end of the driving motor is fixedly connected to the lower end of the housing (701).
3. A multi-directional welding device for a power switch cabinet according to claim 2, characterized in that: The push block (703) can pass through the circular hole (706) and squeeze the inner support block (708) through the extension of the electric push rod (702), and the push block (703) has resistance when passing through the circular hole (706).
4. A multi-directional welding device for a power switch cabinet according to claim 3, characterized in that: A plurality of position-limiting elastic blocks (704) are elastically arranged on the outer surface of the push block (703).
5. A multi-directional welding device for a power switch cabinet according to claim 4, characterized in that: The outer surface of the telescopic inner shell (705) is provided with four groups of notches (707); the lower end of the inner support block (708) is elastically rotated on the inner wall of the notch (707); the upper end of the inner support block (708) is provided with an extrusion portion (7081) on a side close to the outer shell (701); and the upper end of the inner support block (708) is provided with an inclined pressure-bearing portion (7082) on a side away from the outer shell (701).