Metal plate integrally-formed welding tool

Abstract

The utility model discloses a metal plate integrated forming welding tool which comprises a fixed base, workbenches are fixedly installed on the two sides of the top end of the fixed base respectively, a welding assembly is arranged at the top end of the fixed base, two installation frames located on one sides of the workbenches respectively are fixedly installed on the fixed base, and transition tables are fixedly installed on one sides of the top ends of the two workbenches respectively. According to the metal plate integrally-formed welding tool, the adjusting mechanisms are arranged, the blocking air cylinders limit and block products from the two sides to fix the products, the welding efficiency is improved, the welding quality is improved, the welding quality is improved, the welding quality is improved, and the welding quality is improved. The product is limited and blocked by the height limiting frame and the adjusting frame from the other two sides, after single-face welding is completed, the other face is fixed and loosened for welding, the phenomenon that the sheet metal part deviates or cannot be welded is avoided, and the welding efficiency of the sheet metal part is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of welding tooling, in particular to a sheet metal integrated forming welding tooling. Background Art

[0002] The sheet metal process is used to process workpieces with higher precision than traditional mechanical processing technology. The workpieces processed are of high precision, stable size, and stable and reliable quality. The sheet metal process adopts advanced CNC processing equipment and automated production lines. The processing efficiency is significantly higher than that of traditional mechanical processing technology, which can greatly shorten the processing cycle and save production costs. The workpieces processed by the sheet metal process are light in weight, high in strength, and strong in corrosion resistance. For some products that need to be lightweight, the use of sheet metal technology can further reduce the weight of the product and increase the service life of the product. Welding tooling is equipment for welding sheet metal, and is also one of the processes of sheet metal processing.

[0003] However, traditional welding tooling has the following disadvantages:

[0004] In the process of welding sheet metal products with traditional welding tools, if a small area is fixed during welding, the sheet metal is prone to deviation. If a large area is fixed, welding cannot be guaranteed, which affects the welding efficiency of the sheet metal. Utility Model Content

[0005] The purpose of the utility model is to provide a sheet metal one-piece forming welding tool to solve the problem that in the process of welding sheet metal products with traditional welding tools proposed in the above background technology, if a small area is fixed during welding, the sheet metal is prone to deviation during welding, and if a large area is fixed, welding cannot be guaranteed, thereby affecting the welding efficiency of the sheet metal.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sheet metal integrated welding tool, comprising a fixed base, workbenches are fixedly installed on both sides of the top of the fixed base, a welding assembly is provided on the top of the fixed base, two mounting racks respectively located on one side of the workbench are fixedly installed on the fixed base, a transition table is fixedly installed on one side of the top of the two workbenches, an adjustment mechanism is fixedly installed between the two transition tables and the two mounting racks, a linear rail is fixedly installed on the other side of the top of the two workbenches, a storage rack is slidably connected to the middle of the two linear rails, and a storage mechanism is fixedly installed on the top of the two storage racks, the welding assembly comprises a composite welding gun and a protective casing, one side of the composite welding gun is fixedly connected to one side of the protective casing, the two storage mechanisms each comprise a limit plate and a storage rack, one side of the limit plate is provided with a limit rack, one side of the limit rack is hinged to one side of the storage rack, the two adjustment mechanisms each comprise an adjustment cylinder and an adjustment rack, the movable end of the adjustment cylinder is fixedly connected to one side of the adjustment rack, and the other side of the adjustment rack is provided with a first blocking cylinder.

[0007] Preferably, a QBH joint is installed on one side of the bottom end of the protective casing, a shielding gas injection pipe is fixedly installed on the other side of the bottom end of the protective casing, a cooling water injection pipe is fixedly installed on one side of the protective casing, and a swing motor is fixedly installed on the surface of the protective casing. The cooling water required for welding is injected through the cooling water injection pipe, and the shielding gas required for welding is injected through the shielding gas injection pipe, and the composite welding gun performs welding processing on the product.

[0008] Preferably, a limit cylinder is provided on the side of the limit plate away from the limit frame, the movable end of the limit cylinder passes through the limit plate and is fixedly connected to the side opposite to the limit frame, a storage cylinder is fixedly installed inside the storage rack, and a storage table is fixedly installed on the top of the storage cylinder, the limit cylinder performs telescopic movement, the limit cylinder pushes the limit frame from one side to adjust the position of the product stored on the storage rack, the storage cylinder performs telescopic movement, and the fixed end of the storage cylinder moves in the direction away from the storage rack to adjust the position of the storage table.

[0009] Preferably, the bottom end of the limiting plate and the bottom end of the limiting cylinder are both fixedly connected to the storage rack, and the storage mechanism is installed on the storage rack through the limiting plate and the limiting cylinder.

[0010] Preferably, a second blocking cylinder is fixedly installed on one side of the top of the adjusting frame, and a blocking plate is fixedly installed on the movable end of the first blocking cylinder and the movable end of the second blocking cylinder. The other side of the top of the adjusting frame is rotatably connected to the limited height frame, and the bottom ends of the two adjusting cylinders are respectively fixedly connected to the two mounting frames, and the bottom ends of the two adjusting frames and the bottom ends of the two first blocking cylinders are respectively fixedly connected to the tops of the two transition platforms, and the adjusting cylinder performs telescopic movement, and the adjusting cylinder pushes the adjusting frame from one side to adjust the adjustment position of the sheet metal product by the adjusting frame, and the height limiting frame deflects an angle along the adjusting frame, and the height limiting frame limits the height of the product from the top, and the first blocking cylinder and the second blocking cylinder perform telescopic movement, and the blocking cylinder pushes the blocking plate, and the blocking plate adjusts and limits the sheet metal product from one side.

[0011] Preferably, a motor base is fixedly installed in the middle of the top of the fixed base, a rotating motor is fixedly installed on the top of the motor base, a grabbing base is fixedly installed on the output end of the rotating motor, the top of the grabbing base is rotatably connected to a mechanical arm, the end of the mechanical arm away from the grabbing base is rotatably connected to a mechanical forearm, the end of the mechanical forearm away from the mechanical arm is rotatably connected to a length arm, one end of the length arm is connected to the middle of the composite welding gun, the rotating motor is started after being energized, the rotating motor drives the grabbing base to rotate, to adjust the direction of the welding assembly, the mechanical arm rotates along the grabbing base, the mechanical forearm rotates along the mechanical arm, and the length arm rotates along the mechanical forearm to adjust the position of the welding assembly.

[0012] Preferably, a plurality of placement racks are mounted on one side of the two storage racks, and a user pulls the placement racks along the storage racks to facilitate the storage racks to carry sheet metals of different volumes.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: by setting an adjustment mechanism, the blocking cylinder limits the product from both sides to complete the fixation of the product, the height limiting frame and the adjustment frame limit the product from both sides on the other hand, and when the single-sided welding is completed, the other side is fixed and released for welding, avoiding the phenomenon of sheet metal parts being offset or unable to be welded, and improving the welding efficiency of sheet metal parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is the front view of the utility model;

[0015] Figure 2 It is a rear view of the utility model;

[0016] Figure 3 It is a top view of the utility model;

[0017] Figure 4 It is a side view of the welding assembly of the utility model.

[0018] In the figure: 1. fixed base; 2. workbench; 3. linear track; 4. storage rack; 5. storage mechanism; 51. limit cylinder; 52. limit plate; 53. limit rack; 54. storage rack; 55. storage cylinder; 56. storage table; 6. placement rack; 7. transition table; 8. adjustment mechanism; 81. adjustment cylinder; 82. first blocking cylinder; 83. height limit rack; 84. second blocking cylinder; 85. adjustment rack; 86. blocking plate; 9. motor base; 10. welding assembly; 101. swing motor; 102. QBH joint; 103. composite welding gun; 104. shielding gas injection pipe; 105. protective casing; 106. cooling water injection pipe; 11. mechanical arm; 12. mechanical arm; 13. grab base; 14. rotating motor; 15. length arm; 16. mounting frame. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0020] See also Figure 1-4 The utility model provides a sheet metal integrated welding tool, including a fixed base 1, workbenches 2 are fixedly installed on both sides of the top of the fixed base 1, a welding assembly 10 is provided on the top of the fixed base 1, two mounting racks 16 are fixedly installed on the fixed base 1 and are respectively located on one side of the workbenches 2, a transition table 7 is fixedly installed on one side of the top of the two workbenches 2, an adjustment mechanism 8 is fixedly installed between the two transition tables 7 and the two mounting racks 16, a linear rail 3 is fixedly installed on the other side of the top of the two workbenches 2, and a storage rack 4 is slidably connected to the middle of the two linear rails 3, and the two A storage mechanism 5 is fixedly installed on the top of the storage rack 4. The welding assembly 10 includes a composite welding gun 103 and a protective casing 105. One side of the composite welding gun 103 is fixedly connected to one side of the protective casing 105. The two storage mechanisms 5 each include a limit plate 52 and a storage rack 54. A limit frame 53 is provided on one side of the limit plate 52. One side of the limit frame 53 is hinged to one side of the storage rack 54. The two adjustment mechanisms 8 each include an adjustment cylinder 81 and an adjustment frame 85. The movable end of the adjustment cylinder 81 is fixedly connected to one side of the adjustment frame 85. The other side of the adjustment frame 85 is provided with a first blocking cylinder 82.

[0021] A QBH joint 102 is installed on one side of the bottom end of the protective casing 105, a shielding gas injection pipe 104 is fixedly installed on the other side of the bottom end of the protective casing 105, a cooling water injection pipe 106 is fixedly installed on one side of the protective casing 105, a swing motor 101 is fixedly installed on the surface of the protective casing 105, the cooling water required for welding is injected through the cooling water injection pipe 106, the shielding gas required for welding is injected through the shielding gas injection pipe 104, and the composite welding gun 103 performs welding processing on the product.

[0022] A limiting cylinder 51 is provided on the side of the limiting plate 52 away from the limiting frame 53, and the movable end of the limiting cylinder 51 passes through the limiting plate 52 and is fixedly connected to the side opposite to the limiting frame 53. A storage cylinder 55 is fixedly installed inside the storage rack 54, and a storage table 56 is fixedly installed on the top of the storage cylinder 55. The limiting cylinder 51 performs telescopic movement, and the limiting cylinder 51 pushes the limiting frame 53 from one side to adjust the position of the product stored on the storage rack 4. The storage cylinder 55 performs telescopic movement, and the fixed end of the storage cylinder 55 moves in the direction away from the storage rack 54 to adjust the position of the storage table 56.

[0023] The bottom end of the limiting plate 52 and the bottom end of the limiting cylinder 51 are both fixedly connected to the storage rack 4 , and the storage mechanism 5 is installed on the storage rack 4 through the limiting plate 52 and the limiting cylinder 51 .

[0024] A second blocking cylinder 84 is fixedly installed on one side of the top of the adjustment frame 85, and a blocking plate 86 is fixedly installed on the movable end of the first blocking cylinder 82 and the movable end of the second blocking cylinder 84. The other side of the top of the adjustment frame 85 is rotatably connected to the limited height frame 83. The bottom ends of the two adjustment cylinders 81 are respectively fixedly connected to the two mounting frames 16, and the bottom ends of the two adjustment frames 85 and the bottom ends of the two first blocking cylinders 82 are respectively fixedly connected to the tops of the two transition platforms 7. The adjustment cylinder 81 performs telescopic movement, and the adjustment cylinder 81 pushes the adjustment frame 85 from one side to adjust the adjustment position of the sheet metal product by the adjustment frame 85, and the height limiting frame 83 is angularly deflected along the adjustment frame 85, and the height limiting frame 83 limits the height of the product from the top. The first blocking cylinder 82 and the second blocking cylinder 84 perform telescopic movement, and the blocking cylinder pushes the blocking plate 86, and the blocking plate 86 adjusts and limits the sheet metal product from one side.

[0025] A motor base 9 is fixedly installed in the middle of the top of the fixed base 1, a rotating motor 14 is fixedly installed on the top of the motor base 9, a grab base 13 is fixedly installed on the output end of the rotating motor 14, the top of the grab base 13 is rotatably connected to a mechanical arm 11, the end of the mechanical arm 11 away from the grab base 13 is rotatably connected to a mechanical arm 12, the end of the mechanical arm 12 away from the mechanical arm 11 is rotatably connected to a length arm 15, one end of the length arm 15 is connected to the middle of the composite welding gun 103, the rotating motor 14 is started after being energized, the rotating motor 14 drives the grab base 13 to rotate, the direction of the welding assembly 10 is adjusted, the mechanical arm 11 rotates along the grab base 13, the mechanical arm 12 rotates along the mechanical arm 11, and the length arm 15 rotates along the mechanical arm 12 to adjust the position of the welding assembly 10.

[0026] A plurality of placement racks 6 are mounted on one side of the two storage racks 4 , and a user pulls the placement racks 6 along the storage racks 4 to facilitate the storage racks 4 to carry sheet metals of different volumes.

[0027] When the embodiment of the present application is in use: the product is placed on the transition table 7, the adjustment cylinder 81 performs telescopic movement, the adjustment cylinder 81 pushes the adjustment frame 85 from one side, the adjustment position of the sheet metal product by the adjustment frame 85 is adjusted, and the height limiting frame 83 is deflected along the adjustment frame 85, the height limiting frame 83 limits the height of the product from the top, the first blocking cylinder 82 and the second blocking cylinder 84 perform telescopic movement, the blocking cylinder pushes the blocking plate 86, the blocking plate 86 adjusts the limit position of the sheet metal product from one side, the rotating motor 14 is powered on and started, the rotating motor 14 drives the grab base 13 to rotate, the direction of the welding assembly 10 is adjusted, the mechanical arm 11 rotates along the grab base 13, the machine The mechanical arm 12 rotates along the mechanical arm 11, and the length arm 15 rotates along the mechanical arm 12 to adjust the position of the welding assembly 10. The cooling water required for welding is injected through the cooling water injection pipe 106, and the shielding gas required for welding is injected through the shielding gas injection pipe 104. The composite welding gun 103 welds the product, and then, the limit cylinder 51 performs telescopic movement, and the limit cylinder 51 pushes the limit frame 53 from one side to adjust the position of the product stored on the storage rack 4. The storage cylinder 55 performs telescopic movement, and the fixed end of the storage cylinder 55 moves away from the storage rack 54 to adjust the position of the storage table 56. The products after welding are collected in the storage rack 4.

[0028] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A sheet metal integrated forming welding tool, comprising a fixed base (1), characterized in that: A workbench (2) is fixedly mounted on both sides of the top of the fixed base (1), a welding assembly (10) is provided on the top of the fixed base (1), two mounting frames (16) are fixedly mounted on the fixed base (1) and are respectively located on one side of the workbench (2), a transition table (7) is fixedly mounted on one side of the top of the two workbenches (2), an adjustment mechanism (8) is fixedly mounted between the two transition tables (7) and the two mounting frames (16), a linear track (3) is fixedly mounted on the other side of the top of the two workbenches (2), a storage rack (4) is slidably connected to the middle of the two linear tracks (3), and a storage mechanism is fixedly mounted on the top of the two storage racks (4). (5), the welding assembly (10) comprises a composite welding gun (103) and a protective casing (105), one side of the composite welding gun (103) is fixedly connected to one side of the protective casing (105), the two storage mechanisms (5) each comprise a limit plate (52) and a storage rack (54), one side of the limit plate (52) is provided with a limit rack (53), one side of the limit rack (53) is hinged to one side of the storage rack (54), the two adjustment mechanisms (8) each comprise an adjustment cylinder (81) and an adjustment rack (85), the movable end of the adjustment cylinder (81) is fixedly connected to one side of the adjustment rack (85), and the other side of the adjustment rack (85) is provided with a first blocking cylinder (82).

2. The sheet metal integrated forming welding tool according to claim 1, characterized in that: A QBH joint (102) is installed on one side of the bottom end of the protective casing (105), a protective gas injection pipe (104) is fixedly installed on the other side of the bottom end of the protective casing (105), a cooling water injection pipe (106) is fixedly installed on one side of the protective casing (105), and a swing motor (101) is fixedly installed on the surface of the protective casing (105).

3. The sheet metal integrated forming welding tool according to claim 1, characterized in that: A limiting cylinder (51) is provided on the side of the limiting plate (52) away from the limiting frame (53); a movable end of the limiting cylinder (51) passes through the limiting plate (52) and is fixedly connected to a side directly opposite to the limiting frame (53); a storage cylinder (55) is fixedly installed inside the storage frame (54); and a storage platform (56) is fixedly installed on the top of the storage cylinder (55).

4. The sheet metal integrated forming welding tool according to claim 3, characterized in that: The bottom end of the limiting plate (52) and the bottom end of the limiting cylinder (51) are both fixedly connected to the storage rack (4).

5. The sheet metal integrated forming welding tool according to claim 1, characterized in that: A second blocking cylinder (84) is fixedly mounted on one side of the top of the adjustment frame (85); a blocking plate (86) is fixedly mounted on the movable end of the first blocking cylinder (82) and the movable end of the second blocking cylinder (84); the other side of the top of the adjustment frame (85) is rotatably connected to the limited height frame (83); the bottom ends of the two adjustment cylinders (81) are respectively fixedly connected to the two mounting frames (16); and the bottom ends of the two adjustment frames (85) and the bottom ends of the two first blocking cylinders (82) are respectively fixedly connected to the top ends of the two transition platforms (7).

6. The sheet metal integrated forming welding tool according to claim 1, characterized in that: A motor base (9) is fixedly mounted in the middle of the top of the fixed base (1), a rotating motor (14) is fixedly mounted on the top of the motor base (9), a grabbing base (13) is fixedly mounted on the output end of the rotating motor (14), a mechanical arm (11) is rotatably connected to the top of the grabbing base (13), an end of the mechanical arm (11) away from the grabbing base (13) is rotatably connected to a mechanical forearm (12), an end of the mechanical forearm (12) away from the mechanical arm (11) is rotatably connected to a length arm (15), and one end of the length arm (15) is connected to the middle of the composite welding gun (103).

7. The sheet metal integrated forming welding tool according to claim 1, characterized in that: A plurality of placement racks (6) are mounted on one side of the two storage racks (4).

Images