Clamping mechanism for grinding roller surfacing
By designing a grinding roller surfacing and clamping mechanism including a transmission unit and a limiting unit, the problem of insufficient clamping force in the prior art is solved, and effective limiting and efficient surfacing of grinding rollers of different thicknesses are achieved.
Patent Information
- Application Number
- CN202421366551.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-17
AI Technical Summary
In the existing grinding roller surfacing technology, the clamping force is insufficient, making it difficult to effectively limit grinding rollers of different thicknesses, which affects the quality of the surfacing.
A clamping mechanism including a transmission unit and a limiting unit is designed to provide thrust to the limiting unit through the transmission unit. The limiting unit includes a clamping block and a limiting block. The clamping block and the limiting block are used in conjunction to further increase the clamping force of the welding material to be welded.
By setting up a limiting mechanism, the clamping force and stability of the material to be welded are improved, ensuring efficient clamping and excellent performance during the surfacing process.
Smart Images

Figure CN222680060U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grinding roller surfacing, in particular to a clamping mechanism for grinding roller surfacing. Background Art
[0002] As an economical and fast process for material surface modification, cladding is increasingly widely used in the manufacture and repair of parts in various industrial sectors. In order to most effectively play the role of the cladding layer, it is hoped that the cladding method used has less base material dilution, higher deposition rate and excellent cladding layer performance, that is, high-quality, high-efficiency, low-dilution cladding technology.
[0003] In the prior art, during the process of surfacing welding on the grinding roller, the grinding roller is generally clamped and limited by a clamping device, and then a reduction motor drives the clamping device to rotate slowly, so that the electric welding above the grinding roller performs welding repair on the surface of the grinding roller. In order to further improve the clamping force and facilitate the clamping and limiting of grinding rollers of different thicknesses, the utility model proposes a clamping mechanism for surfacing welding of grinding rollers. Utility Model Content
[0004] The purpose of the utility model is to provide a clamping mechanism for grinding roller surfacing in order to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a clamping mechanism for grinding roller surfacing, comprising a rotating seat, one side of which is provided with a material to be welded, and a limiting mechanism arranged on the rotating seat, the limiting mechanism being used to further improve the clamping force on the material to be welded;
[0006] The limiting mechanism includes a transmission unit and a limiting unit;
[0007] The transmission unit is used to provide thrust for the movement of the limiting unit;
[0008] The limiting unit is used to clamp and limit the welding material.
[0009] As a further solution of the utility model: the limiting unit includes a clamping block and a limiting block;
[0010] The clamping block is vertically slidably mounted on the inner wall of the rotating seat and extends to the outside of the rotating seat, and the clamping block is used to provide support for the inner side of the material to be welded;
[0011] The limit block is slidably mounted on the top end of the clamping block, and the limit block is used to cooperate with the clamping block to further improve the clamping force on the solder to be welded.
[0012] As a further solution of the utility model: the transmission unit includes a guide rod, a stop block, a rotating ring, a gear ring, and an elastic rod;
[0013] The guide rod is slidably mounted on the top of the clamping block, and the guide rod is used to drive the abutment block to move synchronously;
[0014] The stop block is fixed to an outer wall of one side of the guide rod, and the stop block is used to give thrust to the limit block during the movement;
[0015] The rotating ring is rotatably mounted on an outer wall of one side of the rotating seat, and the rotating ring is used to drive the guide rod to move synchronously;
[0016] The gear ring is fixed to the outer wall of the rotating ring, and the gear ring is used to receive the thrust from the elastic rod;
[0017] The elastic rod is installed on a support frame at one side of the rotating seat, and the elastic rod is used to give thrust to the gear ring during the rotation of the rotating ring.
[0018] As a further solution of the utility model: the rotation trajectory of the gear ring coincides with the position of the end of the elastic rod, and the outer wall of the elastic rod is in an arc shape as a whole.
[0019] As a further solution of the utility model: the inner cavity of the rotating ring is formed with a sliding groove for the vertical movement of the guide rod, and the outer wall of the side of the stop block close to the limit block is in an inclined state.
[0020] As a further solution of the utility model: the top end of the clamping block is formed with a sliding groove for the lateral movement of the limit block and an arc groove for the movement of the guide rod.
[0021] As a further solution of the utility model: the number of the guide rods is three, and the three guide rods are evenly distributed on the top end of the clamping block.
[0022] Compared with the prior art, the beneficial effects of the utility model are:
[0023] By setting a limiting mechanism, after using the clamping block to limit the soldering material, the rotating seat will synchronously drive the soldering material and the rotating ring of the outer wall to rotate. During the rotation of the rotating seat, the force activity of the rotating ring gives the limiting block a moving thrust, so that the protrusion on the clamping block and the limiting block clamp the inner and outer sides of the soldering material to be soldered, further improving the clamping force of the soldering material. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the structure of the utility model;
[0025] Figure 2 It is a structural schematic diagram of the limiting mechanism of the utility model;
[0026] Figure 3 This is a cross-sectional view of the internal structure of the clamping block of the utility model.
[0027] In the figure: 1, rotating seat; 2, material to be welded; 3, limiting mechanism; 301, clamping block; 302, limiting block; 303, guide rod; 304, stop block; 305, rotating ring; 306, gear ring; 307, elastic rod. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] See also Figure 1-Figure 3 In an embodiment of the utility model, a clamping mechanism for grinding roller surfacing includes a rotating seat 1, a material to be welded 2 is arranged on one side of the rotating seat 1, and a limiting mechanism 3 is arranged on the rotating seat 1, and the limiting mechanism 3 is used to further improve the clamping force of the material to be welded 2;
[0030] The limiting mechanism 3 includes a transmission unit and a limiting unit;
[0031] The transmission unit is used to provide thrust for the movement of the limit unit;
[0032] The limiting unit is used to clamp and limit the welding material 2;
[0033] The limiting unit includes a clamping block 301 and a limiting block 302;
[0034] The clamping block 301 is vertically slidably mounted on the inner wall of the rotating base 1 and extends to the outside of the rotating base 1. The clamping block 301 is used to provide support for the inner side of the solder 2.
[0035] The limit block 302 is slidably mounted on the top of the clamping block 301, and the limit block 302 is used to cooperate with the clamping block 301 to further improve the clamping force on the solder 2;
[0036] The transmission unit includes a guide rod 303, a stop block 304, a rotating ring 305, a gear ring 306, and an elastic rod 307;
[0037] The guide rod 303 is slidably mounted on the top of the clamping block 301, and the guide rod 303 is used to drive the stop block 304 to move synchronously;
[0038] The stopper 304 is fixed to an outer wall of one side of the guide rod 303, and the stopper 304 is used to give thrust to the limit block 302 during the movement;
[0039] The rotating ring 305 is rotatably mounted on an outer wall of one side of the rotating seat 1, and the rotating ring 305 is used to drive the guide rod 303 to move synchronously;
[0040] The gear ring 306 is fixed to the outer wall of the rotating ring 305, and the gear ring 306 is used to receive the thrust from the elastic rod 307;
[0041] The elastic rod 307 is installed on a support frame at one side of the rotating seat 1 , and the elastic rod 307 is used to give a thrust to the gear ring 306 during the rotation of the rotating ring 305 .
[0042] In this embodiment: when using this device, by placing the material to be welded 2 on one side of the rotating seat 1, the inner side of the material to be welded 2 surrounds the outer side of the clamping block 301, and the three clamping blocks 301 are pushed by using a cylinder to move and contact the inner side of the material to be welded 2. At this time, the protrusions at the top of the clamping blocks 301 will be on the side of the wall thickness of the clamping blocks 301. At this time, the rotating seat 1 can be driven to rotate as a whole by using a reduction motor connected to the end of the rotating seat 1. The rotating rotating seat 1 will synchronously drive the clamping block 301, the rotating ring 305, and the material to be welded 2 to rotate. The rotating rotating ring 305 will synchronously drive the toothed ring 306 fixed on the outer wall to rotate. The rotating toothed ring 306 and the stationary elastic The ends of the rods 307 are in contact, and the gear ring 306 is forced to transfer the rotational force to the rotating ring 305. The rotating ring 305 is forced to rotate and synchronously drives the guide rod 303 with the inner sliding sleeve to move. The moving guide rod 303 synchronously drives the stop block 304 to move. The inclined end of the stop block 304 gives a thrust to the limit block 302. The limit block 302 moves under the action of the inclined surface of the stop block 304. The moving limit block 302 will gradually move toward the outer wall of the wall thickness of the material 2 to be welded until it contacts, so that the material 2 to be welded is subjected to the outward expansion force from the clamping block 301 during the welding process, and is also subjected to the clamping force from the limit block 302, thereby further improving the clamping stability of the material 2 to be welded.
[0043] Please refer to Figure 1-Figure 3 The rotation trajectory of the gear ring 306 coincides with the position of the end of the elastic rod 307. The outer wall of the elastic rod 307 is in an arc shape as a whole. The inner cavity of the rotating ring 305 is formed with a sliding groove for the vertical movement of the guide rod 303. The outer wall of the side of the stop block 304 close to the limit block 302 is inclined. The top of the clamping block 301 is formed with a sliding groove for the lateral movement of the limit block 302 and an arc groove for the movement of the guide rod 303. There are three guide rods 303, and the three guide rods 303 are evenly distributed at the top of the clamping block 301.
[0044] In this embodiment: through this structure, when the rotating ring 305 rotates as a whole with the rotating seat 1, the toothed ring 306 will contact the end of the elastic rod 307, thereby driving the rotating ring 305 to rotate so that the stop block 304 is pressed against the outer wall of the limit block 302 until the outer wall of the limit block 302 contacts the wall thickness of the material to be welded 2, and at this time the guide rod 303, the stop block 304 and the rotating ring 305 no longer rotate, the toothed ring 306 will give a thrust to the elastic rod 307 to deform the elastic rod 307, and the elastic rod 307 which is in contact with the toothed ring 306 will continuously give a thrust to the toothed ring 306 to clamp the wall thickness of the material to be welded 2.
[0045] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A clamping mechanism for grinding roller surfacing, comprising a rotating seat (1), a material to be welded (2) being arranged on one side of the rotating seat (1), characterized in that: A limiting mechanism (3) arranged on the rotating seat (1), the limiting mechanism (3) being used to further increase the clamping force on the welding material (2); The limiting mechanism (3) comprises a transmission unit and a limiting unit; The transmission unit is used to provide thrust for the movement of the limiting unit; The limiting unit is used to clamp and limit the welding material (2).
2. The clamping mechanism for grinding roller surfacing according to claim 1, characterized in that: The limiting unit comprises a clamping block (301) and a limiting block (302); The clamping block (301) is vertically slidably mounted on the inner wall of the rotating seat (1) and extends to the outside of the rotating seat (1), and the clamping block (301) is used to provide support for the inner side of the material to be welded (2); The limit block (302) is slidably mounted on the top of the clamping block (301), and the limit block (302) is used to cooperate with the clamping block (301) to further improve the clamping force on the solder (2).
3. The clamping mechanism for grinding roller surfacing according to claim 2, characterized in that: The transmission unit comprises a guide rod (303), a stop block (304), a rotating ring (305), a gear ring (306), and an elastic rod (307); The guide rod (303) is slidably mounted on the top of the clamping block (301), and the guide rod (303) is used to drive the stop block (304) to move synchronously; The stop block (304) is fixed to an outer wall of one side of the guide rod (303), and the stop block (304) is used to give a thrust to the limit block (302) during the movement process; The rotating ring (305) is rotatably mounted on an outer wall of one side of the rotating seat (1), and the rotating ring (305) is used to drive the guide rod (303) to move synchronously; The gear ring (306) is fixed to the outer wall of the rotating ring (305), and the gear ring (306) is used to receive the thrust from the elastic rod (307); The elastic rod (307) is mounted on a support frame on one side of the rotating seat (1), and the elastic rod (307) is used to give a thrust to the gear ring (306) during the rotation of the rotating ring (305).
4. The clamping mechanism for grinding roller surfacing according to claim 3, characterized in that: The rotation trajectory of the gear ring (306) coincides with the position of the end of the elastic rod (307), and the outer wall of the elastic rod (307) is in an arc shape as a whole.
5. The clamping mechanism for grinding roller surfacing according to claim 3, characterized in that: The inner cavity of the rotating ring (305) is formed with a sliding groove for the guide rod (303) to move vertically, and the outer wall of the stop block (304) on one side close to the limit block (302) is in an inclined state.
6. The clamping mechanism for grinding roller surfacing according to claim 3, characterized in that: The top end of the clamping block (301) is formed with a sliding groove for the limit block (302) to move laterally and an arc groove for the guide rod (303) to move.
7. The clamping mechanism for grinding roller surfacing according to claim 3, characterized in that: The number of the guide rods (303) is three, and the three guide rods (303) are evenly distributed on the top of the clamping block (301).