Tool capable of machining multiple faces after one-time clamping

By designing a tool set including rotary table and bridge plate tool set, the positioning transition tray, pull rod, upper pressure plate and clamping structure can be used to achieve stable fixation of parts, the problem of multi-faceted automation CNC machining cannot be completed after one clamping in the prior art, the machining efficiency, quality and automation level are improved, and the cost is reduced and safety is improved.

CN222680240UActive Publication Date: 2025-03-28SICHUAN ZIGONG IND PUMP
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Patent Information

Application Number
CN202420752798.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2025-03-28
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

The prior art is difficult to achieve multi-faceted automation CNC machining after one clamping, resulting in low processing efficiency, poor quality, low degree of automation and high cost.

Method used

A tool set consisting of a bridge plate tool set between two rotary tables and a connecting rotary table is designed. The bridge plate tool set is equipped with a positioning transition plate, a pull rod, an upper press plate and a plurality of clamping structures. These structures are used to achieve stable fixation and multi-faceted processing of the parts to be processed.

Benefits of technology

It realizes automatic CNC machining of multiple surfaces after parts are clamped at one time, which improves processing efficiency and quality, improves the degree of automation processing, reduces processing costs, and improves processing safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tool capable of machining multiple surfaces after one-time clamping, which relates to the technical field of numerical control machine tools and comprises two rotary tables arranged oppositely and a bridge plate tool connected between the two rotary tables. The bridge plate tool is provided with a positioning transition disc used for installing a to-be-machined part, the bridge plate tool is further provided with a pull rod penetrating through the positioning transition disc and extending upwards, and the upper end of the pull rod is provided with an upper pressing plate used for pressing the to-be-machined part. According to the multi-face numerical control machining device, multi-face automatic numerical control machining of parts can be completed after one-time clamping, the machining efficiency and quality can be improved, the automatic machining degree is effectively improved, the machining cost is reduced, and the machining safety is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of numerical control machine tools, in particular to a tooling which can process multiple surfaces after one clamping. Background Art

[0002] In the process of mechanical manufacturing, a fixture is usually used to fix the object to be processed so that it occupies the correct position for processing. In the process of machining, turning of polyhedral parts is often encountered, such as triangular, rectangular, hexagonal and other polyhedral parts.

[0003] At present, the traditional processing method of polyhedral parts requires the use of different equipment or tooling to clamp each surface separately for multiple times. It is impossible to complete CNC automated processing of multiple surfaces in one clamping, resulting in low processing efficiency, poor processing quality, low degree of automation and high processing cost.

[0004] Therefore, there is an urgent need for a tooling that can complete multi-faceted automated CNC machining of such parts after one clamping. Utility Model Content

[0005] The purpose of the utility model is to provide a tooling that can process multiple surfaces after one clamping, so that parts can complete multi-surface automated CNC machining after one clamping, which can not only improve the machining efficiency and quality, but also effectively improve the degree of automated machining, reduce machining costs, and improve machining safety.

[0006] In order to achieve the purpose of the utility model, the technical solution adopted is: a tooling that can process multiple surfaces after one clamping, including two relatively arranged turntables and a bridge tooling connected between the two turntables; the bridge tooling is equipped with a positioning transition plate for installing the parts to be processed, and the bridge tooling is also equipped with a pull rod extending upward through the positioning transition plate, and the upper end of the pull rod is equipped with an upper pressure plate for clamping the parts to be processed.

[0007] Furthermore, a plurality of clamping structures for clamping the parts to be processed are installed on the bridge plate tooling, and the plurality of clamping structures are respectively located on two opposite sides of the positioning transition plate.

[0008] Furthermore, the clamping structure includes a screw rod supported on the bridge plate fixture, and a pressing block for pressing the part to be processed is installed on the upper end of the screw rod.

[0009] Furthermore, the bridge plate tooling is provided with a plurality of mounting holes for mounting the processing mechanism.

[0010] Furthermore, a groove is provided on the bridge plate tooling, and a protrusion which is plugged and matched with the groove is provided on the positioning transition plate.

[0011] Furthermore, the inner side surfaces of the two turntables are provided with support seats, and the two ends of the bridge plate tooling are respectively supported and fixed on the two support seats.

[0012] Furthermore, it also includes a base plate that can be installed on the workbench of the CNC machine tool, and the two turntables are fixed on the base plate.

[0013] The beneficial effects of the utility model are:

[0014] By installing the bridge plate tooling between two turntables, and installing the positioning transition plate and the upper pressure plate used to fix the parts to be processed on the bridge plate tooling, the parts to be processed can be fixed on the bridge plate tooling through the positioning transition plate and the upper pressure plate when processing is needed. By rotating the turntable, the parts to be processed fixed on the bridge plate tooling can be rotated, so that the CNC machine tool can process the entire outer circumference of the parts to be processed, and the automated CNC processing of multiple surfaces can be completed by clamping the parts once, which not only improves the processing efficiency and processing quality, but also improves the degree of automated processing, reduces processing costs, and improves processing safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings illustrate exemplary embodiments of the present invention and are used to explain the principles of the present invention together with the description. These drawings are included to provide a further understanding of the present invention, and the drawings are included in and constitute a part of this specification.

[0016] Figure 1 It is a structural schematic diagram of a tooling provided by the utility model that can process multiple surfaces after one clamping;

[0017] Figure 2 It is a structural diagram of the bridge deck tooling;

[0018] Figure 3 This is a schematic diagram of the back side of the positioning transition plate.

[0019] Markings and corresponding parts names in the attached drawings:

[0020] 1. Workbench, 2. Bottom plate, 3. Turntable, 4. Bridge plate fixture, 5. Positioning transition plate, 6. Pull rod, 7. Upper pressure plate, 8. Screw, 9. Pressure block;

[0021] 41. groove, 42. mounting hole;

[0022] 51. Bump. DETAILED DESCRIPTION

[0023] The present invention is further described in detail below in conjunction with the accompanying drawings and implementation examples. It is to be understood that the specific implementation examples described herein are only used to explain the relevant content, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention are shown in the accompanying drawings.

[0024] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0025] like Figure 1 , Figure 2 , Figure 3 As shown, the utility model provides a tooling that can process multiple surfaces after one clamping, including two relatively arranged turntables 3, both of which are supported by supports, and there is a certain distance between two adjacent turntables 3, one of which is equipped with a power device for driving the turntable 3 to rotate, and the turntable 3 is driven to rotate by the power device, and the power device can be a motor, and the turntable 3 is driven to rotate by a gear transmission structure, a belt transmission structure, a chain transmission structure, etc., and a bridge plate tooling 4 is connected between the two turntables 3, and the bridge plate tooling 4 is plate-shaped, and the bridge plate tooling 4 is wide at both ends and narrow in the middle, so that the contact area between the two ends of the bridge plate tooling 4 and the turntable 3 is larger, so as to ensure that the installation of the two ends of the bridge plate tooling 4 is more stable.

[0026] The bridge plate fixture 4 is also equipped with a positioning transition plate 5, which is used to install the parts to be processed. In order to facilitate the processing of the parts to be processed, the positioning transition plate 5 can be located in the center of the bridge plate fixture 4. In order to ensure that the parts to be processed installed on the positioning transition plate 5 are more stable, a pull rod 6 is also installed on the bridge plate fixture 4. The pull rod 6 is located in the center of the bridge plate fixture 4, and the lower end of the pull rod 6 passes through the positioning transition plate 5 and the bridge plate fixture 4 and extends downward, and is locked and fixed with the bridge plate fixture 4 by a nut. An upper pressure plate 7 is also installed on the upper end of the pull rod 6. The position of the upper pressure plate 7 on the pull rod 6 can be adjusted up and down. When the parts to be processed are installed on the positioning transition plate 5, the upper pressure plate 7 is pressed on the parts to be processed, and finally the upper pressure plate 7 is locked by a nut, so that the parts to be processed are fixed between the positioning transition plate 5 and the upper pressure plate 7, and the parts to be processed are pressed and fixed.

[0027] In the utility model, the positioning transition plate 5 is circular, and the upper diameter of the positioning transition plate 5 is smaller than the lower diameter of the positioning transition plate 5, so that the positioning transition plate 5 has an annular step surface, so that after the part to be processed is installed on the positioning transition plate 5, the part to be processed can be positioned by cooperating with the upper part of the positioning transition plate 5 and the lower part of the positioning transition plate 5, which not only ensures that the part to be processed remains vertical, but also ensures that the central axis of the part to be processed and the central axis of the pull rod 6 are in the same straight line, thereby ensuring the centrality of the part to be processed; at the same time, the upper pressure plate 7 is also circular, and the upper pressure plate 7 can be used to horizontally limit the upper end of the part to be processed while pressing and fixing the part to be processed, so as to make the position accuracy of the part to be processed higher.

[0028] The bridge plate fixture 4 is also equipped with a plurality of clamping structures, which are used to clamp the upper edge of the part to be processed, thereby assisting in clamping the part to be processed. In order to ensure that the pressure applied by the plurality of clamping structures can be evenly distributed on the part to be processed, the plurality of clamping structures are evenly distributed on the opposite sides of the positioning transition plate 5. Specifically, the plurality of clamping structures are divided into two groups, and the two groups of clamping structures are respectively located at the two ends of the bridge plate fixture 4, so that the installation of the part to be processed is more stable, and the parts are more accurate after processing.

[0029] The clamping structure includes a screw rod 8 supported on the bridge plate fixture 4, the lower end of the screw rod 8 is fixed to the bridge plate fixture 4, and the upper end of the screw rod 8 is provided with a pressing block 9 for pressing the part to be processed. The position of the pressing block 9 on the screw rod 8 can be adjusted in height. When the part to be processed is mounted on the positioning transition plate 5, the pressing block 9 is pressed on the part to be processed, and then the pressing block 9 is locked by a nut, thereby further pressing the part to be processed.

[0030] The bridge plate fixture 4 is provided with a plurality of mounting holes 42, all of which are used to mount the processing mechanism, and the mounting holes 42 are long waist holes, and the axial direction of the mounting holes 42 is consistent with the radial direction of the positioning transition plate 5. When it is necessary to install a processing mechanism for processing the parts to be processed, a bolt can be provided at the lower end of the processing mechanism, and the lower end of the bolt is passed through the mounting hole 42 and then locked and fixed by a nut. When it is necessary to adjust the position of the processing mechanism, the nut on the bolt is loosened to move the processing mechanism along the axial direction of the mounting hole 42. When the processing mechanism is adjusted, the nut on the bolt can be tightened, thereby fixing the processing mechanism on the bridge plate fixture 4.

[0031] In order to ensure the installation accuracy of the positioning transition disc 5, a groove 41 is also provided on the upper surface of the bridge plate tooling 4, and a protrusion 51 matching the groove 41 is provided on the lower surface of the positioning transition disc 5, so that when the positioning transition disc 5 is installed, the protrusion 51 is inserted into the groove 41 to realize the positioning of the positioning transition disc 5, so that the position accuracy of the positioning transition disc 5 is higher. In the present utility model, the groove 41 and the protrusion 51 can be circular, triangular, polygonal, etc., and the protrusion 51 and the groove 41 are clearance-matched; at the same time, in the present utility model, while ensuring that the protrusion 51 on the positioning transition disc 5 of different sizes can be inserted into the groove 41, the groove 41 and the protrusion 51 can also be multiple, and the protrusion 51 can also be located at the center or edge of the positioning transition disc 5. In addition, in the present utility model, the groove 41 can also be provided on the lower surface of the positioning transition disc 5, and the protrusion 51 can be provided on the bridge plate tooling 4.

[0032] The inner side surfaces of the two turntables 3 are both provided with support seats, which are in the shape of long strips. The length of the support seats is adapted to the width of the ends of the bridge deck tooling 4. When the bridge deck tooling 4 is installed, the two ends of the bridge deck tooling 4 are first supported on the support seats, and then the ends of the bridge deck tooling 4 are fixed to the support seats with screws, which not only ensures the stability of the bridge deck tooling 4, but also facilitates the installation and disassembly of the bridge deck tooling 4.

[0033] The tooling provided by the utility model that can process multiple surfaces after one clamping also includes a base plate 2 that can be installed on a CNC machine tool workbench 1 or other similar equipment workbench 1, and two turntables 3 are fixed on the base plate 2 by screws.

[0034] When it is necessary to process the part to be processed, the upper pressure plate 7 is removed from the pull rod 6, and the nut of the locking pressure block 9 is loosened to rotate the pressure block 9 outward. Then, the part to be processed is installed on the positioning transition plate 5, and the upper pressure plate 7 is installed on the screw 8. The nut that locks the upper pressure plate 7 is tightened, and the upper pressure plate 7 is pressed on the part to be processed. At the same time, the pressure block 9 is rotated to rotate the pressure block 9 to the part to be processed, and the nut that locks the pressure block 9 is tightened, and the pressure block 9 is pressed on the part to be processed; finally, when the CNC machine tool processes the part to be processed fixed between the positioning transition plate 5 and the upper pressure plate 7, the power device drives one of the turntables 3 to rotate, so that the bridge plate tooling 4 installed between the two turntables 3 can rotate 360°, so that the part to be processed installed between the positioning transition plate 5 and the upper pressure plate 7 is rotated, thereby realizing multi-faceted automated CNC processing of the part to be processed after one clamping is completed, improving processing efficiency, processing quality, degree of automated processing, processing safety, and reducing processing costs.

[0035] In the description of this specification, the description with reference to the terms "one embodiment / method", "some embodiments / methods", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment / method or example are included in at least one embodiment / method or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment / method or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments / methods or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments / methods or examples described in this specification and the features of the different embodiments / methods or examples, unless they are contradictory.

[0036] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0037] Those skilled in the art should understand that the above embodiments are only for the purpose of clearly illustrating the present invention, and are not intended to limit the scope of the present invention. For those skilled in the art, other changes or modifications may be made based on the above disclosure, and these changes or modifications are still within the scope of the present invention.

Claims

1. A tooling that can process multiple surfaces after one clamping, characterized in that: The invention comprises two turntables (3) arranged opposite to each other and a bridge plate fixture (4) connected between the two turntables (3); a positioning transition plate (5) for mounting the parts to be processed is installed on the bridge plate fixture (4); a pull rod (6) extending upward through the positioning transition plate (5) is also installed on the bridge plate fixture (4); and an upper pressure plate (7) for pressing the parts to be processed is installed on the upper end of the pull rod (6).

2. The tooling capable of multi-faceted processing after one clamping according to claim 1 is characterized in that: The bridge plate tooling (4) is also provided with a plurality of clamping structures for clamping the parts to be processed, and the plurality of clamping structures are respectively located on two opposite sides of the positioning transition plate (5).

3. The tooling capable of multi-faceted processing after one clamping according to claim 2 is characterized in that: The clamping structure comprises a screw rod (8) supported on a bridge plate fixture (4), and a pressing block (9) for pressing a part to be processed is installed on the upper end of the screw rod (8).

4. The tooling capable of multi-faceted processing after one clamping according to claim 1 is characterized in that: The bridge plate tooling (4) is also provided with a plurality of mounting holes (42) for mounting a processing mechanism.

5. The tooling capable of multi-faceted processing after one clamping according to claim 1 is characterized in that: The bridge plate tooling (4) is also provided with a groove (41), and the positioning transition plate (5) has a protrusion (51) that is plugged into and matched with the groove (41).

6. The tooling capable of multi-faceted processing after one clamping according to claim 1, characterized in that: The inner side surfaces of the two turntables (3) are each provided with a support seat, and the two ends of the bridge plate tooling (4) are respectively supported and fixed on the two support seats.

7. The tooling capable of multi-surface processing after one clamping according to any one of claims 1 to 6, characterized in that: It also comprises a base plate (2) which can be mounted on a CNC machine tool workbench (1), and two turntables (3) are both fixed on the base plate (2).