Automatic positioning tool of aluminum pipe head pressing machine
By designing the automatic positioning tooling of the aluminum pipe head press, using servo motor and slider drive, combined with the combination of the three-claw chuck and the annular plate, the precise positioning and automatic replacement of the end of the aluminum pipe is achieved, solving the extrusion length error and deflection problems, and improving the processing quality.
Patent Information
- Application Number
- CN202420963019.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-05-07
AI Technical Summary
In the prior art, the end of the aluminum tube is extruded by manual experience and visual inspection, which can easily lead to extrusion length errors and deflection of the aluminum tube, affecting the processing quality.
An automatic positioning tool for aluminum pipe head presses is designed, using a servo motor to drive the threaded rod and slider. Through the cooperation of the three-claw chuck and the annular plate, the precise positioning and automatic replacement of the aluminum pipe is achieved, ensuring that the two ends remain flush after being squeezed.
Through automatic positioning and changing tooling, the extrusion length error and deflection problems of aluminum pipe ends are solved, and the quality and consistency of aluminum pipe production are improved.
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Figure CN222680287U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of aluminum tube head pressing machines, in particular to an automatic positioning tooling for an aluminum tube head pressing machine. Background Art
[0002] Aluminum tube is a kind of non-ferrous metal tube, which refers to a metal tubular material that is hollow along its entire longitudinal length by extrusion of pure aluminum or aluminum alloy. Aluminum is a metal element with the element symbol Al and the atomic number 13. Its single substance is a silvery-white light metal with ductility. The product is often made into rods, sheets, foils, powders, strips and wires, and can form an oxide film to prevent metal corrosion in humid air. Aluminum powder can burn violently when heated in air and emit a dazzling white flame. It is easily soluble in dilute sulfuric acid, nitric acid, hydrochloric acid, sodium hydroxide and potassium hydroxide solutions, but difficult to dissolve in water.
[0003] At present, after the production of aluminum tubes, it is sometimes necessary to extrude the ends of the aluminum tubes into a closed state. In the prior art, when extruding the ends of the aluminum tubes, they are generally fed by manual experience and visual inspection, and then extruded. This leads to errors in the extrusion lengths of the ends of different aluminum tubes. When the aluminum tubes are turned for extrusion at both ends, manual operation can easily cause the aluminum tubes to deflect, so that the two ends of the aluminum tubes cannot remain flush after extrusion, affecting the processing quality. Therefore, an automatic positioning tooling for an aluminum tube pressing machine is proposed. Utility Model Content
[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides an automatic positioning tooling for an aluminum tube pressing machine, which effectively solves the problem that when extruding the ends of the aluminum tubes, the feeding is generally performed by manual experience and visual inspection, and then the extrusion is performed, which leads to errors in the extrusion lengths of the ends of different aluminum tubes. When the aluminum tubes are turned for extrusion at both ends, manual operation can easily cause the aluminum tubes to deflect, so that the two ends of the aluminum tubes cannot remain flush after extrusion, affecting the processing quality.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic positioning tool for an aluminum tube pressing machine, comprising a horizontal plate, a fixed seat is fixedly arranged on the left side of the upper end of the horizontal plate, a round opening is opened on the side wall of the fixed seat, a pressing head mechanism is arranged in the round opening, a vertically arranged baffle is slidably installed on the right side of the fixed seat, a horizontally arranged slide groove is opened on the upper side of the horizontal plate, a slider is slidably arranged in the slide groove, a driving mechanism that can drive the slider to move horizontally is also arranged in the slide groove, and a horizontal baffle is also arranged on the upper surface of the horizontal plate. Arranged scale lines, a round rod is fixedly provided on the upper end of the slider, and a three-jaw chuck is rotatably connected to the upper end of the round rod through a first bearing, the three-jaw chuck is aligned with the center of the round mouth, and a first annular plate is also fixedly provided on the lower side of the three-jaw chuck, the first annular plate is rotatably sleeved with the round rod, and a second annular plate is slidably sleeved on the rod wall of the round rod through an elastic sliding mechanism, two left-right symmetrically distributed insertion rods are fixedly provided on the upper end of the second annular plate, and two slots for sliding insertion of the insertion rods are provided on the lower side of the first annular plate.
[0006] Preferably, the pressure head mechanism includes two hydraulic rods and two pressure plates, the two pressure plates are horizontally arranged in the circular opening and symmetrically distributed up and down, the two hydraulic rods are respectively on the upper and lower sides of the circular opening, and the opposite ends of the two hydraulic rods are fixedly connected to the two pressure plates respectively.
[0007] Preferably, two vertically arranged slide rails are fixedly provided on the right side of the fixing seat, the two slide rails are symmetrically distributed front to back, and the front and rear sides of the baffle are slidably connected to the two slide rails respectively.
[0008] Preferably, a U-shaped handle is fixedly provided at the middle portion of the upper end of the baffle.
[0009] Preferably, the driving mechanism includes a servo motor and a threaded rod, the threaded rod is transversely arranged in the slide groove and is threadedly connected to the slider, the left and right ends of the threaded rod are rotatably connected to the left and right sides of the slide groove respectively through a second bearing, and the left end of the threaded rod extends to the left side of the cross plate, the servo motor is fixedly arranged on the left side of the cross plate, and the output end of the servo motor is fixedly connected to the left end of the threaded rod through a coupling.
[0010] Preferably, the elastic sliding mechanism includes two guide blocks, two guide rods and two springs, the rod wall of the round rod is provided with two vertically arranged guide grooves, the two guide grooves are symmetrically distributed on the left and right, the two guide blocks are respectively slidably arranged in the two guide grooves, and the two guide blocks are fixedly connected to the inner circular side wall of the second annular plate, the two guide rods are respectively vertically fixed in the two guide grooves, the two guide blocks are respectively slidably sleeved with the two guide rods through guide holes, and the two springs are respectively fixedly arranged at the lower ends of the two guide blocks and are respectively movably sleeved with the two guide rods.
[0011] Technical effects and advantages of the utility model:
[0012] 1. When in use, pass the aluminum tube to be extruded horizontally through the three-jaw chuck and fix it through the three-jaw chuck, then use the servo motor to drive the threaded rod to rotate, and the rotation of the threaded rod drives the slider to move to the left. The slider drives the aluminum tube to move to the left through the fixed rod and the three-jaw chuck until the left end of the aluminum tube is against the baffle. Check the scale on the horizontal plate where the slider is located at this time, and then pull the baffle upward to expose the round mouth. Drive the slider and the aluminum tube to the left again through the servo motor to insert the left end of the aluminum tube into the round mouth, and control the distance the slider moves to the left according to the required extrusion length. After the movement is completed, the left end of the aluminum tube is extruded and closed by two hydraulic rods and two pressure plates. When the other end of the aluminum tube is extruded When the servo motor is started in reverse, the left end of the aluminum tube is moved out of the round mouth, the baffle is lowered, the second annular plate is pulled downward, the two plug rods are moved out of the two slots, and then the three-jaw chuck and the aluminum tube are rotated 180 degrees, so that the two ends of the aluminum tube can be swapped, and the second annular plate is released. The second annular plate slides upward under the action of two springs and two guide blocks, so that the two plug rods are inserted into the two slots, the three-jaw chuck is fixed, and the previous end extrusion steps are repeated to complete the extrusion of the other end of the aluminum tube. Through the above device, people can control the extrusion length of the end of the aluminum tube, and it is convenient to exchange and extrude the two ends of the aluminum tube, so that the two ends of the aluminum tube remain flush after extrusion, thereby improving the production quality of the aluminum tube. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0014] Figure 1 It is a front structural schematic diagram of the utility model;
[0015] Figure 2 It is a schematic diagram of the front cross-sectional structure of the utility model;
[0016] Figure 3 It is a schematic diagram of the top view of the fixing seat of the utility model;
[0017] Figure 4 It is a schematic diagram of the top view of the horizontal plate of the utility model;
[0018] Figure 5 for Figure 2 Schematic diagram of the enlarged structure of the connection between the three-jaw chuck and the round rod.
[0019] In the figure: 1. horizontal plate; 2. fixed seat; 3. baffle; 4. slider; 5. round rod; 6. three-jaw chuck; 7. first annular plate; 8. second annular plate; 9. plug rod; 10. hydraulic rod; 11. pressure plate; 12. slide rail; 13. U-shaped handle; 14. servo motor; 15. threaded rod; 16. guide block; 17. guide rod; 18. spring. DETAILED DESCRIPTION
[0020] The utility model provides Figure 1-5 The automatic positioning tooling of an aluminum tube pressing machine shown in the figure comprises a horizontal plate 1, a fixed seat 2 is fixedly arranged on the left side of the upper end of the horizontal plate 1, a round opening is opened on the side wall of the fixed seat 2, a pressing head mechanism is arranged in the round opening, a vertically arranged baffle 3 is slidably installed on the right side of the fixed seat 2, a horizontally arranged slide groove is opened on the upper side of the horizontal plate 1, a slider 4 is slidably arranged in the slide groove, a driving mechanism that can drive the slider 4 to move horizontally is also arranged in the slide groove, and a horizontally arranged scale line is also arranged on the upper surface of the horizontal plate 1, and the upper surface of the slider 4 A round rod 5 is fixedly provided at the end, and a three-jaw chuck 6 is rotatably connected to the upper end of the round rod 5 through a first bearing. The three-jaw chuck 6 is aligned with the center of the round mouth, and a first annular plate 7 is also fixedly provided on the lower side of the three-jaw chuck 6. The first annular plate 7 is rotatably sleeved with the round rod 5, and a second annular plate 8 is slidably sleeved on the rod wall of the round rod 5 through an elastic sliding mechanism. Two left-right symmetrically distributed insertion rods 9 are fixedly provided on the upper end of the second annular plate 8, and two slots for sliding insertion of the insertion rods 9 are provided on the lower side of the first annular plate 7.
[0021] like Figure 2 As shown, the pressing head mechanism includes two hydraulic rods 10 and two pressing plates 11. The two pressing plates 11 are horizontally arranged in the circular opening and symmetrically distributed up and down. The two hydraulic rods 10 are respectively on the upper and lower sides of the circular opening, and the opposite ends of the two hydraulic rods 10 are respectively fixedly connected to the two pressing plates 11, which can extrude the end of the aluminum tube.
[0022] like Figure 1-Figure 3 As shown, two vertically arranged slide rails 12 are fixedly arranged on the right side of the fixed seat 2, and the two slide rails 12 are symmetrically distributed front to back. The front and rear sides of the baffle 3 are respectively slidably connected to the two slide rails 12, so that the baffle 3 can slide vertically on the right side of the fixed seat 2.
[0023] like Figure 1-Figure 3 As shown, a U-shaped handle 13 is fixedly provided at the middle of the upper end of the baffle 3, so that people can lift the baffle 3 upwards.
[0024] like Figure 2 and Figure 4As shown, the driving mechanism includes a servo motor 14 and a threaded rod 15. The threaded rod 15 is horizontally arranged in the slide groove and threadedly connected to the slider 4. The left and right ends of the threaded rod 15 are rotatably connected to the left and right sides of the slide groove respectively through a second bearing, and the left end of the threaded rod 15 extends to the left side of the cross plate 1. The servo motor 14 is fixedly arranged on the left side of the cross plate 1, and the output end of the servo motor 14 is fixedly connected to the left end of the threaded rod 15 through a coupling.
[0025] like Figure 2 and Figure 5 As shown, the elastic sliding mechanism includes two guide blocks 16, two guide rods 17 and two springs 18. The rod wall of the round rod 5 is provided with two vertically arranged guide grooves, and the two guide grooves are symmetrically distributed. The two guide blocks 16 are respectively slidably arranged in the two guide grooves, and the two guide blocks 16 are fixedly connected to the inner circular side wall of the second annular plate 8. The two guide rods 17 are respectively vertically fixed in the two guide grooves. The two guide blocks 16 are respectively slidably sleeved with the two guide rods 17 through guide holes. The two springs 18 are respectively fixedly arranged at the lower ends of the two guide blocks 16 and are respectively movably sleeved with the two guide rods 17.
[0026] Working principle of the utility model: when in use, the aluminum tube to be extruded is passed through the three-jaw chuck 6 horizontally and fixed by the three-jaw chuck 6, and then the threaded rod 15 is driven to rotate by the servo motor 14, and the rotation of the threaded rod 15 drives the slider 4 to move to the left, and the slider 4 drives the aluminum tube to move to the left through the fixed rod and the three-jaw chuck 6 until the left end of the aluminum tube is against the baffle 3, check the scale of the slider 4 on the horizontal plate 1 at this time, and then pull the baffle 3 upward to expose the round mouth, and drive the slider 4 and the aluminum tube to move to the left again by the servo motor 14, so that the left end of the aluminum tube is inserted into the round mouth, and control the distance of the slider 4 moving to the left according to the required extrusion length. After the movement is completed, the left end of the aluminum tube is squeezed and closed by two hydraulic rods 10 and two pressing plates 11. When extruding the other end of the aluminum tube, start the servo motor 14 in reverse to move the left end of the aluminum tube out of the circular mouth, lower the baffle 3, pull the second annular plate 8 downward to move the two insertion rods 9 out of the two slots, and then rotate the three-jaw chuck 6 and the aluminum tube 180 degrees, so that the two ends of the aluminum tube can be swapped, loosen the second annular plate 8, and the second annular plate 8 slides upward under the action of two springs 18 and two guide blocks 16, so that the two insertion rods 9 are inserted into the two slots, fix the three-jaw chuck 6, repeat the previous end extrusion steps, and complete the extrusion of the other end of the aluminum tube. Through the upper device, people can control the extrusion length of the end of the aluminum tube, and it is convenient to exchange and extrude the two ends of the aluminum tube, so that the two ends of the aluminum tube remain flush after extrusion, thereby improving the production quality of the aluminum tube.
[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic positioning tool for an aluminum tube pressing machine, characterized in that: The invention comprises a horizontal plate (1), a fixed seat (2) is fixedly arranged on the left side of the upper end of the horizontal plate (1), a round opening is opened on the side wall of the fixed seat (2), a pressure head mechanism is arranged in the round opening, a vertical baffle (3) is slidably installed on the right side of the fixed seat (2), a horizontally arranged slide groove is opened on the upper side of the horizontal plate (1), a slider (4) is slidably arranged in the slide groove, a driving mechanism that can drive the slider (4) to move horizontally is also arranged in the slide groove, the upper surface of the horizontal plate (1) is also provided with horizontally arranged scale lines, and a round rod (5) is fixedly arranged on the upper end of the slider (4) ), the upper end of the round rod (5) is rotatably connected to a three-jaw chuck (6) through a first bearing, the three-jaw chuck (6) is aligned with the center of the round mouth, a first annular plate (7) is fixedly arranged on the lower side of the three-jaw chuck (6), the first annular plate (7) is rotatably sleeved with the round rod (5), a second annular plate (8) is slidably sleeved on the rod wall of the round rod (5) through an elastic sliding mechanism, two left-right symmetrically distributed insertion rods (9) are fixedly arranged on the upper end of the second annular plate (8), and two slots for sliding insertion of the insertion rods (9) are provided on the lower side of the first annular plate (7).
2. The automatic positioning tool for an aluminum tube pressing machine according to claim 1, characterized in that: The pressure head mechanism comprises two hydraulic rods (10) and two pressure plates (11). The two pressure plates (11) are both horizontally arranged in the circular opening and symmetrically distributed up and down. The two hydraulic rods (10) are respectively located at the upper and lower sides of the circular opening, and the opposite ends of the two hydraulic rods (10) are respectively fixedly connected to the two pressure plates (11).
3. The automatic positioning tool for an aluminum tube pressing machine according to claim 2, characterized in that: Two vertically arranged slide rails (12) are fixedly arranged on the right side of the fixed seat (2), and the two slide rails (12) are symmetrically distributed front to back, and the front and rear sides of the baffle (3) are respectively slidably connected to the two slide rails (12).
4. The automatic positioning tool for an aluminum tube pressing machine according to claim 3, characterized in that: A U-shaped handle (13) is fixedly provided at the middle portion of the upper end of the baffle (3).
5. The automatic positioning tool for an aluminum tube pressing machine according to claim 4, characterized in that: The driving mechanism comprises a servo motor (14) and a threaded rod (15), wherein the threaded rod (15) is transversely arranged in the slide groove and is threadedly connected to the slider (4), the left and right ends of the threaded rod (15) are respectively rotatably connected to the left and right sides of the slide groove through a second bearing, and the left end of the threaded rod (15) extends to the left side of the cross plate (1), the servo motor (14) is fixedly arranged on the left side of the cross plate (1), and the output end of the servo motor (14) is fixedly connected to the left end of the threaded rod (15) through a coupling.
6. The automatic positioning tool for an aluminum tube pressing machine according to claim 5, characterized in that: The elastic sliding mechanism comprises two guide blocks (16), two guide rods (17) and two springs (18); the rod wall of the round rod (5) is provided with two vertically arranged guide grooves, the two guide grooves are symmetrically distributed on the left and right; the two guide blocks (16) are respectively slidably arranged in the two guide grooves, and the two guide blocks (16) are both fixedly connected to the inner circular side wall of the second annular plate (8); the two guide rods (17) are respectively vertically fixedly arranged in the two guide grooves; the two guide blocks (16) are respectively slidably sleeved with the two guide rods (17) through guide holes; the two springs (18) are respectively fixedly arranged at the lower ends of the two guide blocks (16) and are respectively movably sleeved with the two guide rods (17).