Clamp for numerical control machining
By designing clamps for CNC machining, the machining position of the valve seat is coordinated by using swing adjustment components and rotary adjustment components, and fixed to the machine tool with a strong magnet, the processing problem of thin-walled and easily deformed valve seat is solved, and the manufacturing efficiency and quality management level is improved.
Patent Information
- Application Number
- CN202421338011.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The prior art is difficult to effectively process thin-walled valve seats in automotive parts, resulting in the workpiece being easily deformed and rebounded after processing, and cannot meet the quality management requirements.
A clamp for CNC machining is designed, including swing adjustment components and rotation adjustment components. Through the coordinated action of these components, the valve seat is adjusted to the plane to which it needs to be processed, and is fixed to the machine tool with a strong magnet to ensure machining accuracy.
It realizes the compactness of the processing process, reduces equipment investment and labor costs, improves manufacturing efficiency, reduces waste rate, and meets quality management requirements.
Smart Images

Figure CN222680290U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of machining, in particular to a clamp for numerical control machining. Background Art
[0002] At present, in order to achieve the goal of "low fuel consumption, low emissions, and low cost" for most hybrid vehicles, many automobile factories have done a lot of lightweight work, making many parts light, thin-walled, and high-precision, which brings great difficulties and challenges to the die-casting processing industry. The valve seat in the automotive parts belongs to this type of product, which has the characteristics of thin walls, easy deformation, and strict precision requirements. The workpiece is easily deformed by multiple clamps during processing, and the workpiece is easy to deform and rebound after processing, resulting in poor flatness and shaft hole coaxiality, which cannot meet quality management requirements. Summary of the invention
[0003] The utility model aims to provide a fixture for numerical control machining to improve product manufacturing accuracy, meet quality management requirements, improve production efficiency and reduce manufacturing costs.
[0004] To realize the above technical solution, the technical solution of the utility model is as follows: a fixture for CNC machining, comprising a base,
[0005] A swing adjustment component, which can be swingably arranged on the base and is used to swing the workpiece horizontally to adjust the angle;
[0006] A rotation adjustment component, which can be rotatably arranged on the swing adjustment component, and is used to vertically rotate the workpiece to be processed to adjust the angle; and
[0007] A clamping platform component is fixedly arranged at the output end of the rotation adjustment component; the rotation adjustment component can drive the clamping platform component to rotate;
[0008] Wherein: during processing, after the clamping of the clamping table component is completed, the swing adjustment component and the rotation adjustment component are coordinated to the processing position and then the machine tool starts processing.
[0009] Furthermore, a strong magnet array is provided at the bottom of the base.
[0010] Furthermore, the swing adjustment component includes a first driving source fixed on the base; a swing table is provided on one side of the first driving source; and the first driving source can drive the swing table to swing back and forth.
[0011] Furthermore, the first driving source is a servo motor; the output end of the servo motor is transmission-connected with a worm gear; the output end of the worm gear is fixedly connected to the swing table.
[0012] Furthermore, the swing table is provided with a penetrating rectangular mounting hole; the rotation adjustment component is fixedly arranged on the rectangular mounting hole, and the other end of the swing table is rotatably mounted on the base by a coaxial bearing.
[0013] Furthermore, the rotation adjustment component includes a second servo motor; a second worm gear is provided at the output end of the second servo motor; and a T-shaped mounting platform is fixedly provided on the worm gear.
[0014] Furthermore, the clamping platform component includes a mounting base; a clamping platform is vertically fixed on the mounting base; clamping components are arranged in a triangular shape on the clamping platform; and adjustment columns are adjustably installed between adjacent clamping components.
[0015] Furthermore, the clamping component includes a driving cylinder; a clamping arm is swingably provided on one side of the driving cylinder; and the driving cylinder can drive the clamping arm to swing and clamp the workpiece to fix it.
[0016] Furthermore, the adjustment column includes an adjustment base fixed on the clamping platform; a rotating shaft is screwed on the adjustment base.
[0017] Compared with the prior art, the utility model has the following beneficial effects: the utility model coordinates the swing adjustment component and the rotation adjustment component to the processing position and then the machine tool starts processing, so that the processing process of the entire fixture assembly is compact (only clamping can complete the face milling, drilling, tapping and cross hole operations of the valve seat in sequence), the equipment investment is small, the processing cycle is short and balanced, the scrap rate is low, the labor cost is low, and the manufacturing efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] To further illustrate the various embodiments, the present invention provides drawings. These drawings are part of the disclosure of the present invention, which are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, a person of ordinary skill in the art should be able to understand other possible implementations and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
[0019] Figure 1 It is a structural schematic diagram of the fixture used for CNC machining of the utility model;
[0020] Figure 2 It is a schematic diagram of the positive axis side of the fixture used for CNC machining of the utility model. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] In order to enable those skilled in the art to better understand the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0023] See also Figure 1 to Figure 2 As shown: This is a novel clamp for CNC machining, including a base 1, a swing adjustment component 2, a rotation adjustment component 3 and a clamping table component 4. Among them: the swing adjustment component 2 can be swingably set on the base 1, and is used to swing the workpiece back and forth in the horizontal direction to adjust the angle; the rotation adjustment component 3 can be rotatably set on the swing adjustment component 2, and is used to rotate the workpiece in the vertical direction to adjust the angle; the clamping table component 4 is fixed at the output end of the rotation adjustment component 3; the rotation adjustment component 3 can drive the clamping table component 4 to rotate. Specifically: during machining, after the clamping table component 4 completes the clamping of the workpiece to be machined, the swing adjustment component 2 and the rotation adjustment component 3 coordinate to adjust the valve seat to the plane to be machined, and then the machining starts with a CNC machine tool. When different planes need to be machined, they can be adjusted by the swing adjustment component 2 and the rotation adjustment component 3. By using swing adjustment components and rotary adjustment components to coordinate to the processing position and then the machine tool starts processing, the processing process of the entire fixture assembly is compact (only clamping can complete the face milling, drilling, tapping and cross hole operations of the valve seat), with less equipment investment, short and balanced processing cycle, low scrap rate, low labor cost, and improved manufacturing efficiency.
[0024] Based on the above embodiment, the bottom array of the base 1 is provided with a strong magnet for providing suction force for fixing on the machine tool, so that it can be firmly fixed on the machine tool during the processing without deviation, so as to ensure the processing accuracy requirements.
[0025] Based on the above embodiment, the swing adjustment component 2 includes a first driving source 21 fixed on the base 1 to provide power; a swing table 22 is provided on one side of the first driving source 21 for movement; the first driving source 21 can drive the swing table 22 to swing back and forth, so that it can be adjusted at a larger angle in the XY plane, ensuring a suitable processing direction and improving manufacturing efficiency.
[0026] Based on the above embodiment, the first driving source 21 is a servo motor, which is mounted on the frame through a motor mounting plate; the output end of the servo motor is connected to a worm gear; the output end of the worm gear is fixedly connected to the swing table 22. During operation, the servo motor adjusts the angle through the pulse signal sent by the controller, so that the swing table 22 swings to a suitable position along the horizontal direction, which is convenient for processing efficiency.
[0027] On the basis of the above embodiment, a through rectangular mounting hole is provided on the swing table 22 to provide space for the installation of the rotating adjustment component 3, so that the whole structure is more compact; the rotating adjustment component 3 is fixed on the rectangular mounting hole, and the coaxial bearing at the other end of the swing table 22 can be rotatably mounted on the base 1, which is used to position and support the swing table 22 to prevent displacement during the swinging process.
[0028] Based on the above embodiment, the rotation adjustment component 3 includes a second servo motor; a second worm gear is provided at the output end of the second servo motor; and a T-shaped mounting platform is fixed on the worm gear.
[0029] Based on the above embodiment, the clamping platform component 4 includes a mounting base 41; a clamping platform 42 is vertically fixed on the mounting base 41; clamping components 43 are arranged in a triangular shape on the clamping platform 42; and adjustment columns 44 are adjustably installed between adjacent clamping components 43.
[0030] Based on the above embodiment, the pressing component 43 includes a driving cylinder 431; a pressing arm 432 is swingably provided on one side of the driving cylinder 431; the driving cylinder 431 can drive the pressing arm 432 to swing and press the workpiece to fix it.
[0031] Based on the above embodiment, the adjustment column 44 includes an adjustment base 421 fixed on the clamping platform 42 ; a rotation shaft 422 is screwed onto the adjustment base 421 .
[0032] Specifically, during operation, the rotating shaft 422 is adjusted to its position on the adjusting base 421 so that it can support other parts of the valve seat, and then the pressing arm 432 is driven to swing and press the workpiece to fix it under the action of the driving cylinder 431 to ensure that no deformation occurs during the processing. Then, after the adjusting component and the rotating adjusting component are coordinated to the processing position, the machine tool starts processing, so that the processing process of the entire fixture assembly is compact (as long as the clamping is carried out in sequence, the valve seat can be face milled, tapped, and cross-holed), with low equipment investment, short and balanced processing cycle, low scrap rate, low labor cost, and improved manufacturing efficiency.
[0033] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A fixture for numerical control machining, comprising a base (1), characterized in that: The fixture also includes: A swing adjustment component (2) is swingably arranged on the base (1) and is used to swing the workpiece horizontally to adjust the angle; A rotation adjustment component (3) is rotatably disposed on the swing adjustment component (2) and is used to vertically rotate the workpiece to be processed to adjust the angle; and The clamping platform component (4) is fixedly arranged at the output end of the rotation adjustment component (3); the rotation adjustment component (3) can drive the clamping platform component (4) to rotate; Wherein: during processing, after the clamping of the clamping table component (4) is completed, the swing adjustment component (2) and the rotation adjustment component (3) are coordinated to the processing position and then the machine tool starts processing.
2. The fixture for CNC machining as claimed in claim 1, characterized in that: The bottom array of the base (1) is provided with strong magnets.
3. The fixture for CNC machining as claimed in claim 1, characterized in that: The swing adjustment component (2) comprises a first driving source (21) fixed on the base (1); a swing table (22) is provided on one side of the first driving source (21); and the first driving source (21) can drive the swing table (22) to swing back and forth.
4. The fixture for numerical control machining as claimed in claim 3, characterized in that: The first driving source (21) is a servo motor; the output end of the servo motor is drivingly connected to a worm gear; the output end of the worm gear is fixedly connected to the swing table (22).
5. The fixture for numerical control machining as claimed in claim 3, characterized in that: The swing table (22) is provided with a through rectangular mounting hole; the rotation adjustment component (3) is fixedly arranged on the rectangular mounting hole; the other end of the swing table (22) is rotatably mounted on the base (1) via a coaxial bearing.
6. The fixture for numerical control machining as claimed in claim 1, characterized in that: The rotation adjustment component (3) comprises a second servo motor; a second worm gear is provided at the output end of the second servo motor; and a T-shaped mounting platform is fixedly provided on the worm gear.
7. The fixture for numerical control machining as claimed in claim 1, characterized in that: The clamping platform component (4) comprises a mounting base (41); a clamping platform (42) is vertically fixed on the mounting base (41); pressing components (43) are arranged in a triangular shape on the clamping platform (42); and adjustment columns (44) are adjustably installed between adjacent pressing components (43).
8. The fixture for numerical control machining as claimed in claim 7, characterized in that: The pressing component (43) comprises a driving cylinder (431); a pressing arm (432) is swingably provided on one side of the driving cylinder (431); the driving cylinder (431) can drive the pressing arm (432) to swing and press the workpiece to fix it.
9. The fixture for numerical control machining as claimed in claim 7, characterized in that: The adjustment column (44) comprises an adjustment base (421) fixed on the clamping platform (42); a rotating shaft (422) is screwed onto the adjustment base (421).