Stable feeding type hydraulic plate shearing machine
By designing a stable feeding hydraulic shear machine, the automatic feeding of the plate is achieved using components such as belts, push blocks and limit baffles, the problem of deviation in the loading position of the hydraulic shear machine is solved, the cutting accuracy and quality are improved, and the cost and safety hazards are reduced.
Patent Information
- Application Number
- CN202421407441.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The existing hydraulic shearing machines have position deviations during the loading process, resulting in low production efficiency, poor cutting accuracy and quality, and safety hazards.
A stable feeding hydraulic shearing machine is designed, and the first belt, second belt, push block, limit baffle and clamp plate are used to achieve automatic feeding of the plate. Through the coordinated work of the feed conveying assembly and the push-feeding power assembly, ensure that the sheet is delivered to the cutting position stably and accurately.
The hydraulic shearing machine automatically loads the board, improves the cutting accuracy and quality, reduces manual operation requirements, reduces labor costs, improves production stability and reliability, and reduces safety hazards in the workplace.
Smart Images
Figure CN222680312U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hydraulic shearing, in particular to a hydraulic shearing machine capable of stably feeding. Background Art
[0002] Hydraulic shearing machine is a kind of mechanical equipment used for cutting metal plates, which is mainly used in steel processing, metal processing, shipbuilding, bridge construction and other fields. Hydraulic shearing machine uses hydraulic system as power source, and drives the cutter for shearing through hydraulic cylinder. It has the characteristics of large cutting force, fast cutting speed and high cutting precision. First, the plate to be cut needs to be placed on the workbench, and positioned and clamped as needed to ensure that the position and size of the plate meet the requirements. Start the hydraulic system of the hydraulic shearing machine to make the hydraulic cylinder generate pressure, and the cutter is in a ready state. Move the plate to be cut along the positioning device of the workbench to the bottom of the cutter. The plate can usually be fed manually or automatically. When the plate is moved into place, start the hydraulic cylinder through the operating console or foot switch to press the cutter down to complete the shearing operation of the plate.
[0003] Existing plates are placed on the cutting platform manually. Manual placement of plates requires operators to invest a lot of manpower and time, which increases production costs and may lead to low production efficiency. Carrying and placing plates is a physical labor, which may cause physical fatigue and health problems to the operator, increasing the labor intensity in the workplace. Manual placement of plates may result in inaccurate or unstable positions, affecting the accuracy and quality of cutting, requiring additional adjustments and corrections. There is a risk of accidental injury during the transportation of plates, such as falls, collisions or pinching, which increases safety hazards in the workplace. The speed of manual placement of plates is affected by the operator's experience and skill level, and continuous and efficient production cannot be achieved, resulting in low production efficiency. Utility Model Content
[0004] The utility model provides a hydraulic shearing machine capable of stable feeding, which has the advantage of stable and automatic feeding of the hydraulic shearing machine and solves the problem of deviation in feeding position of the hydraulic shearing machine.
[0005] In order to achieve the purpose of stable and automatic feeding of a hydraulic shearing machine, the utility model provides the following technical solutions: a hydraulic shearing machine with stable feeding, comprising a hydraulic shearing device, a shearing platform is provided on the hydraulic shearing device, a feeding and conveying assembly is installed on the inner surface of the shearing platform, a pushing and feeding power assembly is installed inside the hydraulic shearing device, a circulating pushing assembly is evenly distributed on the outer surface of the pushing and feeding power assembly, a second belt is installed on the outer surface of the circulating pushing assembly, a pushing block is installed on the outer surface of the second belt, slide grooves are evenly opened inside the shearing platform, the outer surface of the push block is in active contact with the inner wall of the slide groove, and a limiting baffle is installed on the top surface of the shearing platform.
[0006] As a preferred technical solution of the utility model, the loading and conveying assembly includes a first motor and a rotating shaft, the first motor is installed on the outer surface of the shearing platform, and the rotating shaft is installed on the outer surface of the output end of the first motor.
[0007] As a preferred technical solution of the utility model, a main roller is installed on the surface of one end of the rotating shaft, and a secondary roller is movably installed inside the shearing platform.
[0008] As a preferred technical solution of the utility model, the outer surfaces of the main roller and the auxiliary roller are jointly and movably mounted with a first belt, the outer surface of the first belt is evenly distributed with clamping plates, and the shearing platform is provided with a plate groove.
[0009] As a preferred technical solution of the utility model, the pushing and feeding power assembly includes a second motor and a bearing, the second motor is installed on the inner surface of the shearing platform, the bearing is installed on the outer surface of the output end of the second motor, and a rotating column is movably installed on the inner surface of the shearing platform.
[0010] As a preferred technical solution of the utility model, the circulating driving assembly includes an active transmission wheel and a driven transmission wheel, the active transmission wheel is installed on the outer surface of the bearing, and the driven transmission wheel is installed on the outer surface of the rotating column.
[0011] As a preferred technical solution of the utility model, the outer side surface of the active transmission wheel and the outer side surface of the driven transmission wheel are both in active contact with the inner side surface of the second belt.
[0012] Compared with the prior art, the utility model provides a stable loading type hydraulic shearing machine, which has the following beneficial effects:
[0013] The stable loading type hydraulic shearing machine, through the cooperation of the first belt, the second belt, the push block, the limit baffle and the clamping plate, enables the push block to stably cut the plate to the cutting position of the hydraulic shearing device, thereby realizing the automatic loading of the hydraulic shearing device for cutting the plate, and can continuously and accurately transport the plate to the cutting position, accurately control the movement speed and position of the plate, ensure that each plate is accurately delivered to the cutting position, thereby improving the cutting accuracy and quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall structure of the hydraulic shearing device of the utility model;
[0015] Figure 2 This is a schematic diagram of the overall structure of the feeding and conveying assembly of the utility model;
[0016] Figure 3 This is a schematic diagram of the internal structure of the feeding and conveying component of the utility model;
[0017] Figure 4 This is a schematic diagram of the overall structure of the material pushing and feeding power assembly of the utility model;
[0018] Figure 5 This is a schematic diagram of the overall structure of the circulation propulsion component of the utility model.
[0019] In the figure: 1. hydraulic shearing device; 2. first motor; 3. rotating shaft; 4. main roller; 5. auxiliary roller; 6. first belt; 7. second motor; 8. bearing; 9. active transmission wheel; 10. driven transmission wheel; 11. second belt; 12. push block; 13. rotating column; 14. limit baffle; 15. clamping plate; 16. plate groove; 17. slide groove; 18. shearing platform. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5The utility model discloses a hydraulic shearing machine capable of stable feeding, comprising a hydraulic shearing device 1, a shearing platform 18 is arranged on the hydraulic shearing device 1, a feeding and conveying assembly is installed on the inner surface of the shearing platform 18, a pushing and feeding power assembly is installed inside the hydraulic shearing device 1, a circulating pushing assembly is evenly distributed on the outer surface of the pushing and feeding power assembly, a second belt 11 is installed on the outer surface of the circulating pushing assembly, a pushing block 12 is installed on the outer surface of the second belt 11, a sliding groove 17 is evenly opened inside the shearing platform 18, and the outer surface of the pushing block 12 is in active contact with the inner wall of the sliding groove 17 A limit baffle 14 is installed on the top surface of the shearing platform 18, and the feeding and conveying assembly includes a first motor 2 and a rotating shaft 3. The first motor 2 is installed on the outer surface of the shearing platform 18, and the rotating shaft 3 is installed on the outer surface of the output end of the first motor 2. A main roller 4 is installed on one end surface of the rotating shaft 3. A secondary roller 5 is movably installed inside the shearing platform 18. The outer surfaces of the main roller 4 and the secondary roller 5 are movably installed with a first belt 6. The outer surface of the first belt 6 is evenly distributed with a card plate 15. The shearing platform 18 is provided with a plate groove 16. The material pushing and feeding power assembly includes a second motor 7 and bearing 8, the second motor 7 is mounted on the inner surface of the shearing platform 18, the bearing 8 is mounted on the outer surface of the output end of the second motor 7, the inner surface of the shearing platform 18 is movably mounted with a rotating column 13, the circulating pushing component includes an active transmission wheel 9 and a driven transmission wheel 10, the active transmission wheel 9 is mounted on the outer surface of the bearing 8, the driven transmission wheel 10 is mounted on the outer surface of the rotating column 13, the outer surfaces of the active transmission wheel 9 and the driven transmission wheel 10 are both in active contact with the inner surface of the second belt 11, so that the push block 12 can stably cut the plate to the cutting position of the hydraulic shearing device 1, thereby The automatic loading of the plate cutting by the hydraulic shearing device 1 can continuously and accurately deliver the plate to the cutting position without waiting for human intervention, thereby improving the working efficiency and output of the entire production line, reducing the need for manual operation, reducing labor costs, and also reducing the possible impact of human errors, improving the stability and reliability of production, and reducing the risks of workers when contacting cutting equipment, thereby improving the safety of the workplace, because the movement speed and position of the plate are precisely controlled to ensure that each plate is accurately delivered to the cutting position, thereby improving the accuracy and quality of the cutting.
[0022] The working principle and use process of the utility model are as follows: when it is necessary to cut the plate, the plate is placed between the two clamping plates 15 of the first belt 6, and the first motor 2 is controlled by the controller to work. The first motor 2 drives the rotating shaft 3 to rotate, and the rotating shaft 3 drives the main roller 4 to rotate. The main roller 4 and the auxiliary roller 5 cooperate with each other, so that the first belt 6 drives the plate between the two clamping plates 15 to move, so that the plate moves, and the plate groove 16 facilitates the clamping plate 15 to rotate on the first belt 6. The clamping plate 15 also simultaneously pushes the surface of one end of the plate, so that the plate is pushed to the other end face of the shearing platform 18, so that the surface of one end of the plate contacts the surface of one end of the limit baffle 14.
[0023] At this time, the first motor 2 stops working, and then the controller controls the second motor 7 to work, the second motor 7 drives the bearing 8 to rotate, the second bearing 8 synchronously drives several active transmission wheels 9 to rotate, the active transmission wheel 9 cooperates with the driven transmission wheel 10 to make the second belt 11 rotate, the second belt 11 rotates, and the second belt 11 drives the push block 12 to rotate, the push block 12 moves in the slide groove 17, so that the push block 12 stably cuts the plate to the cutting position of the hydraulic shearing device 1, thereby realizing the automatic feeding of the plate cutting by the hydraulic shearing device 1, and can continuously and accurately transport the plate to the cutting position without waiting for manual intervention, thereby improving the work efficiency and output of the entire production line, reducing the demand for manual operation, reducing labor costs, and also reducing the possible impact of human errors, improving the stability and reliability of production, reducing the risk of workers when contacting cutting equipment, thereby improving the safety of the workplace, because the moving speed and position of the plate are accurately controlled to ensure that each plate is accurately delivered to the cutting position, thereby improving the precision and quality of cutting.
Claims
1. A hydraulic shearing machine capable of stable loading, comprising a hydraulic shearing device (1), wherein a shearing platform (18) is provided on the hydraulic shearing device (1), and characterized in that: The inner surface of the shearing platform (18) is installed with a feeding conveying assembly, the interior of the hydraulic shearing device (1) is installed with a pushing and feeding power assembly, the outer surface of the pushing and feeding power assembly is evenly distributed with a circulating pushing assembly, the outer surface of the circulating pushing assembly is installed with a second belt (11), the outer surface of the second belt (11) is installed with a pushing block (12), the interior of the shearing platform (18) is evenly provided with sliding grooves (17), the outer surface of the pushing block (12) is in active contact with the inner wall of the sliding groove (17), and the top surface of the shearing platform (18) is installed with a limiting baffle (14).
2. The stable loading type hydraulic shearing machine according to claim 1 is characterized in that: The loading and conveying assembly comprises a first motor (2) and a rotating shaft (3), wherein the first motor (2) is mounted on the outer surface of the shearing platform (18), and the rotating shaft (3) is mounted on the outer surface of the output end of the first motor (2).
3. The stable loading type hydraulic shearing machine according to claim 2 is characterized in that: A main roller (4) is mounted on one end surface of the rotating shaft (3), and a secondary roller (5) is movably mounted inside the shearing platform (18).
4. The stable loading type hydraulic shearing machine according to claim 3 is characterized in that: A first belt (6) is movably mounted on the outer surfaces of the main roller (4) and the auxiliary roller (5), and clamping plates (15) are evenly distributed on the outer surface of the first belt (6). The shearing platform (18) is provided with a plate groove (16).
5. The stable loading type hydraulic shearing machine according to claim 1 is characterized in that: The material pushing and feeding power assembly comprises a second motor (7) and a bearing (8), wherein the second motor (7) is mounted on the inner surface of a shearing platform (18), and the bearing (8) is mounted on the outer surface of an output end of the second motor (7), and a rotating column (13) is movably mounted on the inner surface of the shearing platform (18).
6. The stable loading type hydraulic shearing machine according to claim 1 is characterized in that: The circulating driving assembly comprises a driving transmission wheel (9) and a driven transmission wheel (10), wherein the driving transmission wheel (9) is mounted on the outer surface of the bearing (8), and the driven transmission wheel (10) is mounted on the outer surface of the rotating column (13).
7. The stable loading type hydraulic shearing machine according to claim 6 is characterized in that: The outer surface of the active transmission wheel (9) and the outer surface of the driven transmission wheel (10) are both in active contact with the inner surface of the second belt (11).