Numerical control machine tool
By setting leakage joints and hollow collection space on the workbench of CNC machine tools, using impurity discharge pipes and slope structures to process the mixture of debris and coolant, the problem of debris accumulation during part processing is solved, and the processing environment and part quality is improved.
Patent Information
- Application Number
- CN202421378127.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-17
AI Technical Summary
During the processing of parts of CNC machine tools, it is difficult to clean the mixture of debris and coolant in time, resulting in excessive accumulation and affecting the machine tool processing environment and parts quality.
A CNC machine tool is designed, with leakage strands on the surface of the workbench and a hollow collection space inside. The mixture of debris and coolant is introduced from the surface of the workbench into the collection space, and the discharge speed is accelerated through the slope structure.
It effectively avoids the large accumulation of debris and coolant mixture on the surface of the workbench, simplifies the cleaning process, and improves the cleanliness of the machine tool's processing environment and the quality of parts processing.
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Figure CN222680345U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of numerically controlled machine tools, and in particular relates to a numerically controlled machine tool. Background Art
[0002] CNC machine tools have brought revolutionary changes to the machinery manufacturing industry. CNC machining has the following characteristics: good machining flexibility, high machining accuracy, high productivity, reduced operator labor intensity, improved working conditions, and is conducive to the modernization of production management and the improvement of economic benefits. CNC machine tools are highly mechatronic products, suitable for processing small batches of parts with multiple varieties, parts with complex structures and high precision requirements, parts that need frequent modification, expensive key parts that are not allowed to be scrapped, parts that require precise replication, urgently needed parts that need to shorten the production cycle, and parts that require 100% inspection.
[0003] The parts processing of CNC machine tools is mainly completed through cutting, grinding and other operating procedures; during the cutting and grinding process, the material debris mixed with coolant are accumulated on the workbench of the machine tool. During the parts processing process, it is difficult to clean the debris every time a part is processed, so the debris on the workbench is generally cleaned after a batch of parts is processed or a day's production is over; too much debris accumulation affects the cleanliness of the processing environment in the machine tool and increases the difficulty of one-time cleaning; in addition, too much debris is likely to accumulate and adhere to various processing machinery parts, affecting the operation of the machine tool when processing parts, especially when processing some precision parts, which may affect the processing quality of the final parts. Utility Model Content
[0004] The utility model provides a numerical control machine tool, on which a leakage strip is arranged on the surface of a worktable of the machine tool for leaking a mixture of debris and a coolant; a hollow structure for collecting debris is arranged inside the worktable of the numerical control machine tool, and the mixture of debris and the coolant leaks into the hollow structure inside the worktable; a debris discharge pipe is arranged on one side of the hollow structure for discharging the mixture of debris and the coolant collected in the worktable; in a process of machining parts, the coolant is sprayed to flush the debris generated in the process of machining parts, and the mixture of debris and the coolant flushed to the surface of the worktable leaks into the hollow structure inside the worktable from the leakage strip and is discharged; the utility model solves the problem that in the process of machining parts by the current machine tool, the mixture of debris and the coolant is completely accumulated on the surface of the worktable, the amount is too large to be cleaned up, and the machining performance of the machine tool machining mechanical parts on the parts is affected.
[0005] In order to achieve the above technical objectives, the utility model is implemented through the following technical solutions:
[0006] A numerical control machine tool comprises: a workbench, a machine tool box, a processing tool, a clamping component, and a leakage strip;
[0007] A machine tool box is arranged above the workbench;
[0008] A machining tool is arranged below the top plate of the machine tool box; the machining tool is used to process the part material;
[0009] A clamping assembly is disposed on the upper surface of the workbench; the clamping assembly is used to clamp and fix the parts and materials;
[0010] A plurality of leakage slits are provided on the upper surface of the workbench; a hollow collecting space is provided inside the workbench; the leakage slits are used to leak the mixture of debris and coolant into the collecting space inside the workbench for collection;
[0011] A debris discharge pipe is arranged on one side of the workbench, and the debris discharge pipe is communicated with the collecting space; the debris discharge pipe is used to discharge the mixture of debris and coolant in the collecting space.
[0012] Preferably, the bottom of the collection space in the workbench is configured as a sloped structure with the left side higher and the right side lower;
[0013] The impurity discharge pipe is arranged on the right side of the workbench and communicates with the right side of the collection space.
[0014] Preferably, the bottom of the collection space in the workbench is set as a sloped structure with higher left and lower right; and a center line is set in the middle position of the sloped structure from left to right, and the sloped structure is concave at the center line, so that the cross-section of the sloped structure is a "V"-shaped structure.
[0015] Preferably, a workbench slide rail is provided on the upper surface of the workbench near the front and rear sides;
[0016] A sliding frame is movably arranged on the slide rail of the workbench;
[0017] A clamping assembly is arranged on the sliding frame.
[0018] Preferably, the clamping assembly comprises: a clamping seat, a clamping block and a screw;
[0019] The clamping seats are arranged in two pieces on the sliding frame symmetrically in front and back;
[0020] A clamping block is disposed at each of the opposite surfaces of the two clamping seats, and the clamping block has no contact with the clamping seat;
[0021] A screw rod passes through the clamping seat, the screw rod is threadedly matched with the clamping seat, and the screw rod can move forward and backward relative to the clamping seat;
[0022] One end of the screw rod is rotatably connected to the non-clamping surface of the clamping block, and the other end is located outside the clamping seat.
[0023] Preferably, a slide groove is provided on the sliding frame; a slide block is provided under the clamping seat;
[0024] The slide block is movably embedded in the slide groove, so that the clamping seat together with the clamping block can move forward and backward relative to the sliding frame.
[0025] Preferably, a slideway is horizontally arranged from left to right in the middle of the lower part of the top plate of the box body;
[0026] A tool control box is movably arranged on the slideway;
[0027] A telescopic column is arranged in the middle of the lower bottom surface of the tool control box; and a tool is arranged on the telescopic end surface of the telescopic column.
[0028] Preferably, a universal tube is disposed on the lower bottom surface of the tool control box at the left and right sides of the telescopic column, and a pressurized atomizing nozzle is disposed at the head end of the universal tube; an electric control valve is disposed on the universal tube.
[0029] Preferably, a coolant storage tank and a tool control electromechanical component are arranged in the tool control box; the tool control electromechanical component is used to drive the telescopic column and the tool to work.
[0030] Preferably, a dust removal pipe passes through one side of the machine tool box;
[0031] A shaped elbow is provided at one end of the dust removal pipe located in the machine tool box, and a dust hood is provided at the head end of the shaped elbow;
[0032] One end of the dust removal pipe located outside the machine tool box is connected to the dust removal negative pressure device.
[0033] The beneficial effects of the utility model are:
[0034] The utility model provides a numerical control machine tool, wherein a leakage slit is arranged on the surface of a workbench of the machine tool; a hollow collecting space is arranged inside the workbench; during the processing of parts, the debris mixed with the coolant generated can flow from the leakage slit into the collecting space below, and then be uniformly discharged through a drainage pipe on one side of the collecting space; in this way, a large amount of accumulation of the debris and the coolant mixture on the surface of the workbench can be avoided, which is difficult to clean and even affects the operation of the mechanical parts of the machine tool.
[0035] The bottom of the collection space under the workbench is set as a sloped structure with the left side higher and the right side lower. The impurity discharge pipe is set on the right side of the workbench and communicates with the right side of the collection space. The height difference of the sloped structure can speed up the discharge of the mixture of debris and coolant.
[0036] The slope structure is concave from the center line, so that the cross section of the entire slope structure is a "V"-shaped structure; the mixture of chips and coolant is collected at the concave part and discharged along the slope structure; the discharge rate of the mixture of chips and coolant is further accelerated.
[0037] The clamping assembly of the utility model can be moved in the X-axis and Y-axis directions, and the clamping position of the part can be conveniently positioned and adjusted in combination with the position of the tool.
[0038] The utility model is provided with a pressurized atomizing nozzle at the head end of the universal pipe for spraying the coolant, so that the coolant can be sprayed evenly and densely on the surface of the parts, and the cooling and flushing effects are also more uniform.
[0039] The utility model is provided with a dust removal pipe, and utilizes the negative pressure dust removal equipment to suck out most of the debris generated during the parts processing process, thereby reducing the amount of debris left in the machine tool as much as possible. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0041] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0042] Figure 2 This is a schematic diagram of the installation structure of the workbench and the clamping assembly of the utility model;
[0043] Figure 3 It is a schematic diagram of the structure of the clamping assembly of the utility model;
[0044] Figure 4 It is a schematic diagram of the leakage strip structure arranged on the upper surface of the workbench of the utility model;
[0045] Figure 5 This is a schematic diagram of the sloped bottom of the utility model, in which the cross section of the internal collection space is a "V"-shaped structure;
[0046] Figure 6 This is a schematic diagram of the installation structure of the machining tool and the universal tube of the utility model;
[0047] In the accompanying drawings, the structural names represented by the reference numerals are:
[0048] 1-machine tool box, 2-workbench, 201-leakage slit, 202-drainage slope structure, 203-drainage pipe, 3-workbench slide rail, 4-sliding frame, 401-slideway, 402-locking seat, 403-bolt, 5-clamping seat, 501-slider, 504-screw, 6-clamping block, 7-box top plate, 701-slideway, 8-tool control box, 9-telescopic column, 10-tool, 11-universal tube, 1101-boosting atomizing nozzle, 1102-electrically controlled valve, 12-dust removal pipe, 1201-shaping elbow, 1202-dust removal negative pressure equipment. DETAILED DESCRIPTION
[0049] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0050] Example 1
[0051] like Figure 1 As shown, a CNC machine tool comprises: a workbench 2, a machine tool box 1, a machining tool, a clamping assembly, and a leakage slit 201;
[0052] A machine tool box 1 is arranged above the workbench 2, the front of the machine tool box 1 is an open structure, and a machine tool box protection door (not shown in the figure) is movably arranged on the open structure; the left and right side panels and the back side panel of the machine tool box 1 are respectively arranged at the edges corresponding to the workbench 2;
[0053] A clamping assembly is provided on the upper surface of the workbench 2 for clamping and fixing the material of the part to be processed; Figure 3 As shown, the clamping assembly includes: a clamping seat 5, a clamping block 6 and a screw 504;
[0054] The clamping seat 5 is centrally arranged on the upper surface of the workbench 2; two clamping seats 5 are symmetrically arranged front and back;
[0055] A clamping block 6 is disposed on each of the opposite surfaces of the two clamping seats 5, and the clamping block 6 has no contact with the clamping seat 5, that is, the clamping block 6 and the clamping seat 5 are independent, and there is no connection structure relationship between the two.
[0056] A screw rod 504 passes through the clamping seat 5, and the contact surface between the screw rod 504 and the clamping seat 5 is arranged to be threaded, and the screw rod 504 is screwed, so that the screw rod 504 can move forward and backward relative to the clamping seat 5;
[0057] One end of the screw rod 504 is rotatably connected to the non-clamping surface of the clamping block 6 through a rotating shaft, and the other end is located outside the clamping seat 5. By simultaneously rotating the two screw rods 504, the two clamping blocks 6 can move toward each other to gradually clamp the part material to be processed between the clamping blocks 6; or the two clamping blocks 6 can move away from each other to loosen the part material to be processed.
[0058] A machining tool is provided below the top plate 7 of the machine tool box 1 for cutting or grinding the material of the part to be machined;
[0059] like Figure 6 A tool control box 8 is centrally arranged below the top plate 7 of the box body; a telescopic column 9 is arranged in the middle of the lower bottom surface of the tool control box 8; a tool 10 is arranged on the telescopic end surface of the telescopic column 9; the telescopic column 9 enables the tool 10 to be lowered to a suitable height with the material of the part to be processed on the clamping assembly, so that it can process the material; a tool control electromechanical component is arranged in the tool control box 8, which is used to drive the extension or contraction of the telescopic column 9 and drive the operation of the tool; the telescopic column 9 and the electromechanical component of the telescopic column are existing equipment on the existing machine tools; the driving principle, circuit and electromechanical component of the tool 10 are also existing equipment on the existing machine tools; for those skilled in the art, it is an existing technology that can be directly adopted and will not be repeated here.
[0060] like Figure 6 As shown, a universal tube 11 is arranged on the lower bottom surface of the tool control box 8 on the left and right sides of the telescopic column 9; the universal tube 11 is connected to the coolant storage box in the tool control box 8; a valve is arranged on the universal tube 11; the nozzle end of the universal tube 11 is close to the tool, and when the tool processes the part material, the nozzle of the universal tube 11 can spray coolant on the tool and the part material. The tool cuts and grinds the part material at high speed, and the temperature will rise sharply. The coolant can cool the surface of the tool and the part material; at the same time, the debris on the surface of the tool and the part material can also be flushed.
[0061] like Figure 4 As shown, a plurality of leakage slits 201 are provided on the upper surface of the workbench 2, and the interior of the workbench 2 is provided as a hollow collection space; a drainage pipe 203 is provided on one side of the workbench 2, and the drainage pipe 203 is communicated with the collection space; in this way, the coolant flushes the debris, and can carry the debris together and leak from the leakage slits 201 to the collection space below the workbench 2, and then be discharged from the collection space through the drainage pipe 203. In this way, the mixture of debris and coolant can be prevented from being accumulated on the surface of the workbench 2. When a batch of parts is processed or the production of the day is completed, the mixture of debris and coolant accumulates too much and is difficult to clean; or the mixture of debris and coolant accumulates and adheres to the mechanical parts, which may affect the normal operation of the mechanical parts, and eventually may affect the processing of the part material.
[0062] Example 2
[0063] Based on Example 1, in Example 1, a seepage slit 201 is provided on the upper surface of the workbench 2, and a hollow collecting space is provided inside the workbench 2; the mixture of debris and coolant flowing from the seepage slit 201 into the collecting space needs to be discharged from the discharge pipe 203 on one side under the condition of natural flow; however, such a discharge method has a too slow rate and may not be completely discharged;
[0064] In this embodiment, the bottom of the collection space in the workbench 2 is set to a sloped structure with the left side higher and the right side lower; the debris discharge pipe 203 is set on the right side of the workbench 2 and communicates with the right side of the collection space; in this way, by utilizing a height difference, the debris and coolant mixture flowing into the collection space can be discharged from the debris discharge pipe 203 faster under the high and low slope structure, and can be completely discharged from the collection space to avoid residue.
[0065] Example 3
[0066] Based on Example 2, as a preferred implementation, Figure 5 As shown, in this embodiment, based on the bottom structure of the collecting space which is higher on the left and lower on the right in Embodiment 2, a center line (virtual) is set in the middle position of the sloped structure from left to right, and the sloped structure is concave at the center line, so that the cross section of the sloped structure presents a "V"-shaped structure.
[0067] In this way, the mixture of chips and coolant is collected in the concave part and then discharged along the slope structure, which further accelerates the discharge rate and discharge effect of the mixture of chips and coolant.
[0068] Example 4
[0069] Based on Example 1, in Example 1, the clamping assembly for clamping the material of the part to be processed is fixedly connected to the upper surface of the workbench 2; that is, the clamping assembly cannot move on the upper surface of the workbench 2 to adjust the position of the material of the part to be processed; and the position of the clamping assembly may not be the best position for cutting and grinding at certain angles of the material, and the position of the clamping assembly needs to be fine-tuned;
[0070] like Figure 2 As shown, a workbench slide rail 3 is provided on the upper surface of the workbench 2 near the front and rear sides; a sliding frame 4 is movably provided on the workbench slide rail 3; the sliding frame 4 can move along the X-axis on the workbench 2. A clamping assembly is movably provided on the sliding frame 4, so that the clamping assembly can move along the Y-axis on the sliding frame 4.
[0071] The movable connection relationship between the clamping assembly and the sliding frame 4 is set as follows:
[0072] A slide groove 401 is provided on the slide frame 4; a slide block 501 is provided below the clamping seat 5 on the clamping assembly;
[0073] The slide block 501 is movably embedded in the slide groove 401, so that the clamping seat 5 together with the clamping block 6 can move forward and backward along the Y axis relative to the sliding frame 4.
[0074] The position of the clamping assembly in the X-axis direction can be adjusted by moving the sliding frame 4, and the position of the clamping assembly in the Y-axis direction can be adjusted by moving the clamping assembly on the sliding frame 4; thus, accurate positioning of the clamping assembly can be achieved.
[0075] Example 5
[0076] Based on the embodiment 1, in the embodiment 1, the position of the entire tool control box 8 together with the tool 10 is fixed and cannot be moved;
[0077] like Figure 6 As shown, in this embodiment, a slide 701 is horizontally arranged from left to right in the middle below the top plate 7 of the box body; a tool control box 8 is movably arranged on the slide 701; the tool control box 8 can move along the X-axis on the slide 701; the tool control box 8 drives the tool 10 below to move together, so as to adjust the position of the tool 10.
[0078] Example 6
[0079] Based on Example 1, in Example 1, the nozzle at the head end of the universal tube 11 for spraying the coolant is set as a common nozzle; the sprayed coolant does not cover a wide range and is not sprayed evenly;
[0080] In this embodiment, a pressurized atomizing nozzle 1101 is provided at the nozzle at the head end of the universal tube 11. The pressurized atomizing nozzle 1101 can be used to form the sprayed coolant into a fine mist, and the spraying range can also be wider, so that the coolant is evenly sprayed on the tool 10 and the part material;
[0081] In addition, the valve on the universal tube 11 is set as an electric control valve 1102, which realizes automatic opening or closing of the valve through electric control; there is no need to open the valve manually; during the processing, the coolant does not need to be sprayed continuously, and the electric control valve 1102 can be opened for spraying as needed, which is more flexible.
[0082] The above-mentioned pressurized atomizing nozzle 1101 and the electric control valve 1102 are both existing products and can be purchased and used directly.
[0083] Example 7
[0084] Based on Example 1, in Example 1, the debris generated by the cutting or grinding of the part material by the tool 10 is taken away by the flushing of the coolant; but sometimes the amount of debris is too much and the discharge is not timely, and some debris may still accumulate on the surface of the workbench 2;
[0085] like Figure 1 As shown, a dust removal pipe 12 passes through one side of the machine tool housing 1; a shaped elbow 1201 is provided at one end of the dust removal pipe 12 located in the machine tool housing 1, and a dust hood is provided at the head end of the shaped elbow 1201; the dust hood should be located close to the tool 10 and the part material;
[0086] One end of the dust removal pipe 12 outside the machine tool housing 1 is connected to the dust removal negative pressure device 1202; the debris generated by the tool 10 during the cutting and grinding of the part material can be sucked out of the machine tool housing 1 under the action of the dust removal pipe 12, and the remaining debris mixed with the coolant is discharged from the collection space under the workbench 2. In this way, the amount of debris on the machine tool housing 1 and the workbench 2 can be minimized.
[0087] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0088] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A CNC machine tool, characterized in that: include: Workbench, machine tool housing, machining tools, clamping components, leakage strips; A machine tool box is arranged above the workbench; A machining tool is arranged below the top plate of the machine tool box; the machining tool is used to process the part material; A clamping assembly is arranged on the upper surface of the workbench; the clamping assembly is used to clamp and fix the parts and materials; A plurality of leakage slits are provided on the upper surface of the workbench; a hollow collecting space is provided inside the workbench; the leakage slits are used to leak the mixture of debris and coolant into the collecting space inside the workbench for collection; A debris discharge pipe is arranged on one side of the workbench, and the debris discharge pipe is communicated with the collection space; the debris discharge pipe is used to discharge the mixture of debris and coolant in the collection space.
2. A CNC machine tool according to claim 1, characterized in that: The bottom of the collection space in the workbench is configured as a sloped structure with the left side higher and the right side lower; The impurity discharge pipe is arranged on the right side of the workbench and communicates with the right side of the collection space.
3. A CNC machine tool according to claim 1, characterized in that: The bottom of the collecting space in the workbench is set as a sloped structure with the left side higher and the right side lower; and a center line is set in the middle position of the sloped structure from left to right, and the sloped structure is concave at the center line, so that the cross section of the sloped structure is a "V"-shaped structure.
4. A CNC machine tool according to claim 1, characterized in that: A workbench slide rail is disposed on the upper surface of the workbench near the front and rear sides; A sliding frame is movably arranged on the slide rail of the workbench; A clamping assembly is arranged on the sliding frame.
5. A CNC machine tool according to claim 4, characterized in that: The clamping assembly comprises: a clamping seat, a clamping block and a screw; The clamping seats are arranged in two pieces on the sliding frame symmetrically in front and back; A clamping block is disposed at each of the opposite surfaces of the two clamping seats, and the clamping block has no contact with the clamping seat; A screw rod passes through the clamping seat, the screw rod is threadedly matched with the clamping seat, and the screw rod can move forward and backward relative to the clamping seat; One end of the screw rod is rotatably connected to the non-clamping surface of the clamping block, and the other end is located outside the clamping seat.
6. A CNC machine tool according to claim 5, characterized in that: A slide groove is provided on the sliding frame; a slide block is provided under the clamping seat; The slide block is movably embedded in the slide groove, so that the clamping seat together with the clamping block can move forward and backward relative to the sliding frame.
7. A CNC machine tool according to claim 1, characterized in that: A slideway is arranged horizontally from left to right in the middle of the lower part of the box top plate; A tool control box is movably arranged on the slideway; A telescopic column is arranged in the middle of the lower bottom surface of the tool control box; and a tool is arranged on the telescopic end surface of the telescopic column.
8. A CNC machine tool according to claim 7, characterized in that: A universal tube is arranged on the lower bottom surface of the tool control box at the left and right sides of the telescopic column, and a pressurized atomizing nozzle is arranged at the head end of the universal tube; an electric control valve is arranged on the universal tube.
9. A numerically controlled machine tool according to any one of claims 7 or 8, characterized in that: A coolant storage box and a tool control electromechanical component are arranged in the tool control box; the tool control electromechanical component is used to drive the telescopic column and the tool to work.
10. A CNC machine tool according to claim 1, characterized in that: A dust removal pipe passes through one side of the machine tool box; A shaped elbow is provided at one end of the dust removal pipe located in the machine tool box, and a dust hood is provided at the head end of the shaped elbow; One end of the dust removal pipe located outside the machine tool box is connected to the dust removal negative pressure device.