Pressure tank end socket cover dismounting and mounting device

By designing a pressure tank head cover disassembly and assembly device containing multiple mechanical structural components, the problem of jamming and insufficient safety and reliability during the disassembly and assembly of the head cover in the prior art is solved, and automatic positioning and efficient disassembly and assembly are achieved.

CN222680760UActive Publication Date: 2025-03-28SHANXI FENXI HEAVY IND CO LTD
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Patent Information

Application Number
CN202421448707.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-03-28
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

In the prior art, the pressure tank head cover is prone to jamming during the disassembly and assembly process, and the safety and reliability are insufficient, and there is a lack of effective solutions.

Method used

A pressure tank head cover disassembly and assembly device including a bottom frame group, lifting group, ground angle adjustment group, axial dynamic adjustment group, head installation group, center of mass adjustment group and controller is designed. The mechanical structure is used to realize the automatic positioning, proximity and distance between the head cover and the pressure tank, and reduce manual operation.

Benefits of technology

Automatic positioning of the head cover and pressure tank is realized, manual operation is reduced, disassembly and assembly efficiency is improved, safety and reliability is improved, and the occurrence of jamming is avoided.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a dismounting and mounting device for an end socket cover of a pressure tank. The device comprises: a bottom frame group, the bottom of which is provided with trundles; the lifting group can move up and down and is arranged in the bottom frame group; the ground angle adjusting group is connected with the bottom angle of the bottom frame group; the axial dynamic adjusting group is arranged on the lifting group; the axial dynamic adjusting set comprises a supporting frame, a bottom plate, a lead screw, a bearing and a first hand wheel. The sealing head mounting group is arranged on the supporting frame; a first sliding block is arranged at the bottom of the end socket mounting group, and the end socket mounting group is used for mounting an end socket cover; the mass center adjusting group is connected with the lead screw and the bottom plate; and the controller is used for controlling the work of the lifting group. The dismounting and mounting device for the seal head cover of the pressure tank provided by the utility model can be used for automatically positioning and ensuring that the seal head cover is axially aligned with the pressure tank, and meanwhile, the seal head cover is close to or far away from the pressure tank by adopting a mechanical structure, so that the workload of workers is greatly reduced, the labor production efficiency is improved, and the safety and the reliability of the workers in the dismounting and mounting process are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of machinery, in particular to a pressure tank head cover disassembly and assembly device. Background Art

[0002] At present, with the development of modern science and technology, unmanned, large-scale, intelligent underwater products have become one of the technologies that technology research and development units are competing to innovate. Underwater pressure-bearing sealed pressure tanks are one of the indispensable parts. They are usually used to load various functional components and for experimental assembly to simulate the high water pressure environment of the ocean. Before the pressure tank is actually used, it must undergo several sealing performance tests in the production process. Only after it operates normally in an artificially created high-pressure environment can it proceed to the next step of real environment application.

[0003] The existing pressure tank structure generally adopts a cylindrical structure, an O-ring, and a threaded locking head cover. The specific operation of its normal disassembly and assembly is: the head cover of the pressure tank is hung with a crane, and the connecting screws of the head cover and the pressure tank are unscrewed using a special tool. During this process, it is necessary to manually apply force to the head cover in the axial direction to prevent it from falling off from the front end face of the pressure tank and causing damage to the operator or surrounding objects. Then the head cover is lifted by controlling the crane. This is the disassembly process. When the head cover is installed, the order is reversed. First, the head cover is lifted and placed on the front end face of the pressure tank and aligned with the pressure tank. Then the head cover is manually pushed into the pressure tank and the head cover is fastened to the pressure tank with connecting screws. When the pressure tank is new, it is particularly difficult to use during the running-in period. It is particularly difficult to disassemble and assemble. Sometimes the axis cannot be aligned and stuck. When the pressure tank has been used for a long time, due to damage, wear and insufficient lubrication, the pressure tank head cover will also be stuck or laborious. At the same time, the safety and reliability of the disassembly and assembly process cannot be guaranteed.

[0004] With regard to the problem of the head cover of the pressure tank getting stuck during the disassembly and assembly process in the prior art, no effective solution has been proposed yet. Utility Model Content

[0005] The utility model provides a pressure tank head cover disassembly and assembly device in an embodiment to solve the problem of the pressure tank head cover being stuck during the disassembly and assembly process in the prior art.

[0006] To achieve the above-mentioned purpose, the utility model provides a pressure tank head cover disassembly and assembly device, which includes: a bottom frame group, at the bottom of which casters are arranged for realizing the movement of the bottom frame group on a horizontal plane; a lifting group, which can move up and down and is arranged in the bottom frame group; a ground angle adjustment group, which is connected to the bottom angle of the bottom frame group and is used to adjust the horizontal state of the bottom frame group; an axial dynamic adjustment group, which is arranged on the lifting group; the axial dynamic adjustment group includes: a support frame, a bottom plate, a lead screw, a bearing and a first hand wheel; the bottom plate is connected to the left and right ends of the support frame and is located in the middle of the support frame; The lead screw is arranged on the base plate and passes through the left and right ends of the supporting frame; the bearing is connected to one end of the lead screw; the first hand wheel is connected to the other end of the lead screw for controlling the rotation of the lead screw; a head installation group is arranged on the supporting frame; a first slider is arranged at the bottom of the head installation group for sliding in the limiting groove of the base plate; the first slider is threadedly connected to one end of the lead screw; the head installation group is used to install the head cover; a center of mass adjustment group, the center of mass adjustment group is connected to the lead screw and the base plate; when the lead screw rotates, the center of mass adjustment group and the head installation group can realize the opposite or opposite movement; a controller, the controller is used to control the operation of the lifting group.

[0007] Optionally, the bottom frame group includes: a cross beam, a side beam, a longitudinal beam, a bottom angle plate, a cross steel support and a longitudinal steel support; the cross beam, the side beam and the longitudinal beam are welded to form a rectangular parallelepiped; there are four bottom angle plates, which are respectively arranged at the four inner bottom corners of the rectangular parallelepiped; there are two pairs of cross steel supports, each pair connecting the left and right sides of the bottom surface of the rectangular parallelepiped; the longitudinal steel support is used to connect the two pairs of cross steel supports.

[0008] Optionally, the lifting group includes: a motor, a reversing mechanism, a lifting mechanism, a coupling and a support seat; the motor and the reversing mechanism are arranged on the longitudinal steel support and the motor and the reversing mechanism are connected; four lifting mechanisms are provided, which are respectively located at the four corners of two pairs of horizontal steel supports; four support seats are provided, which are respectively located on the lifting mechanism and are used to support the support frame; the reversing mechanism is connected to the coupling; the coupling is used to connect the lifting mechanism.

[0009] Optionally, the ground angle adjustment group includes: a base foot, a screw rod and a second hand wheel; the base foot is arranged at the bottom end of the screw rod, and the second hand wheel is arranged at the top end of the screw rod; four screw rods are arranged, and the threads respectively penetrate through the four bottom angle plates.

[0010] Optionally, the support frame includes: an I-beam rail and a track support; two I-beam rails and two track supports are each provided and surround to form a rectangle; the left and right ends of the base plate are respectively connected to the middle parts of the two track supports; the bearing is located inside one of the track supports; the first hand wheel is located outside the other track support; the axial dynamic adjustment group also includes: a first nut; the first nut is provided between the first hand wheel and the other track support, and is used to lock the lead screw and the track support.

[0011] Optionally, the head installation group includes: a mounting frame, a mounting frame support and a first connecting screw; the mounting frame is detachably connected to the tail end of the head cover; the mounting frame is connected to the mounting frame support by a first connecting screw; and the space formed by the mounting frame and the mounting frame support is used to install the head cover.

[0012] Optionally, a mounting hole is provided on the mounting frame; a connecting hole is provided on the rear end of the head cover; and the mounting hole and the connecting hole are connected by a second connecting screw.

[0013] Optionally, the center of mass adjustment group includes: a second slider, a slider connecting seat, a counterweight support seat, a counterweight block and a second nut; the second slider is threadedly connected to the other end of the lead screw; the threads at both ends of the lead screw rotate in opposite directions; the second slider is fixedly connected to the slider connecting seat; the slider connecting seat is connected to the base plate; the counterweight support seat is threadedly connected to the threaded hole on the slider connecting seat; the counterweight block is arranged at the bottom end of the counterweight support seat; the second nut is used to lock the counterweight block to the counterweight support seat.

[0014] Optionally, the controller includes: a circuit board, a control box and a remote controller; the circuit board is arranged in the control box; the remote controller is used to control the operation of the control box; the control box is electrically connected to the lifting group through the circuit board.

[0015] Optionally, the second slider is fixedly connected to the slider connecting seat by a third connecting screw.

[0016] Beneficial effects of the utility model:

[0017] The pressure tank head cover disassembly and assembly device provided by the utility model can automatically position to ensure that the head cover and the pressure tank are axially aligned, and at the same time a mechanical structure is adopted to achieve the approach and separation of the head cover and the pressure tank, which greatly reduces the manual workload, saves unnecessary working time, improves labor production efficiency, and at the same time improves the safety and reliability of manual labor during the disassembly and assembly process. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a front view of a pressure tank head cover disassembly and assembly device provided by an embodiment of the utility model;

[0019] Figure 2 It is a top view of a pressure tank head cover disassembly and assembly device provided by an embodiment of the utility model;

[0020] Figure 3 It is a side view of a pressure tank head cover disassembly and assembly device provided by an embodiment of the utility model;

[0021] Figure 4 It is a front view of the bottom frame assembly provided by an embodiment of the utility model;

[0022] Figure 5 is a top view of a bottom frame assembly provided by an embodiment of the utility model;

[0023] Figure 6 It is a front view of the lifting group provided by the embodiment of the utility model;

[0024] Figure 7 is a top view of a lifting group provided by an embodiment of the utility model;

[0025] Figure 8 It is a front view of the ground angle adjustment group provided by an embodiment of the utility model;

[0026] Fig. 9 is a top view of the ground angle adjustment group provided by an embodiment of the utility model;

[0027] Fig.10 is a cross-sectional view of an axial dynamic adjustment group provided by an embodiment of the utility model;

[0028] Fig.11 is a top view of the axial dynamic adjustment group provided by an embodiment of the utility model;

[0029] Fig.12 It is a front view of the center of mass adjustment group provided by an embodiment of the utility model;

[0030] Fig.13 is a top view of a center of mass adjustment group provided by an embodiment of the utility model;

[0031] Fig.14 This is a front view of the head installation group provided by the embodiment of the utility model;

[0032] Fig.15 It is a top view of the head installation group provided by the embodiment of the utility model;

[0033] Fig.16 It is a structural schematic diagram of a control box provided by an embodiment of the utility model;

[0034] Fig.17 It is a schematic diagram of the structure of a remote controller provided by an embodiment of the utility model.

[0035] Explanation of symbols:

[0036] Bottom frame group-1, lifting group-2, casters-3, ground angle adjustment group-4, axial dynamic adjustment group-5, head installation group-6, center of mass adjustment group-7, controller-8, head cover-9, pressure tank-10, cross beam-11, side beam-12, longitudinal beam-13, bottom angle plate-14, cross steel support-15, longitudinal steel support-16, motor-21, reversing mechanism-22, lifting mechanism-23, coupling-24, support seat-25, foot-41, screw-42, The second hand wheel -43, I-beam rail -51, rail support -52, base plate -53, lead screw -54, bearing -55, the first hand wheel -56, the first nut -57, the mounting frame -61, the mounting frame support -62, the first connecting screw -63, the first slider -64, the second slider -71, the slider connecting seat -72, the counterweight support seat -73, the counterweight block -74, the second nut -75, the circuit board -81, the control box -82, the remote control -83, the bracket -101. DETAILED DESCRIPTION

[0037] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0038] The existing pressure tank 10 structure generally adopts a cylindrical structure, an O-ring, and a threaded locking head cover 9. The specific operation of its normal disassembly and assembly is: the head cover 9 of the pressure tank 10 is connected to the crane, and the connecting screws of the head cover 9 and the pressure tank 10 are unscrewed using a special tool. During this process, it is necessary to manually apply force to the head cover 9 in the axial direction to prevent it from falling off from the front end face of the pressure tank 10 and causing damage to the operator or surrounding objects. Then the head cover 9 is lifted by controlling the crane. This is the disassembly process. When the head cover 9 is installed, the sequence is reversed. First, the head cover 9 is lifted and placed on the front end face of the pressure tank 10 and aligned with the pressure tank 10. Then, the head cover 9 is manually pushed into the pressure tank 10, and the head cover 9 is fastened to the pressure tank 10 with the connecting screws. When the pressure tank 10 is new, it is particularly difficult to use during the running-in period, and it is particularly difficult to disassemble and assemble. Sometimes the axis cannot be aligned and stuck. When the pressure tank 10 has been used for a long time, due to damage, wear and insufficient lubrication and other reasons, the head cover 9 of the pressure tank 10 may also become stuck or difficult to remove, and the safety and reliability of the disassembly process cannot be guaranteed.

[0039] Therefore, the utility model provides a pressure tank 10 head cover 9 disassembly and assembly device, Figure 1This is a front view of a disassembly and assembly device for a pressure tank 10 end cap 9 provided in an embodiment of the utility model; Figure 2 It is a top view of a disassembly and assembly device of a head cover 9 of a pressure tank 10 provided in an embodiment of the utility model; Figure 3 1 is a side view of a disassembly and assembly device for a pressure tank 10 head cover 9 provided in an embodiment of the utility model; Figure 1 , Figure 2 and Figure 3 As shown, the device comprises:

[0040] 1. Bottom frame group 1, Figure 8 4 is a front view of the ground angle adjustment group 4 provided in the embodiment of the utility model; Figure 8 As shown, casters 3 are provided at the bottom of the bottom frame group 1 for realizing the movement of the bottom frame group 1 on a horizontal plane; in the utility model, four casters 3 are provided.

[0041] Figure 4 This is a front view of the bottom frame assembly 1 provided in an embodiment of the utility model; Figure 5 1 is a top view of the bottom frame assembly 1 provided in the embodiment of the utility model; Figure 4 and Figure 5 As shown, the bottom frame group 1 includes: a cross beam 11, a side beam 12, a longitudinal beam 13, a bottom angle plate 14, a cross steel support 15 and a longitudinal steel support 16; the cross beam 11, the side beam 12 and the longitudinal beam 13 are welded to form a rectangular parallelepiped; specifically, the cross beam 11, the side beam 12 and the longitudinal beam 13 are each provided with four, and are welded to form a rectangular parallelepiped;

[0042] There are four bottom angle plates 14, which are respectively arranged at the four inner bottom corners of the cuboid; a first threaded hole is arranged at the center of each bottom angle plate 14;

[0043] The horizontal steel supports 15 are provided in two pairs, each pair connecting the left and right sides of the bottom surface of the cuboid; specifically, a pair of horizontal steel supports 15 includes two horizontal steels with a certain gap; the two pairs of horizontal steel supports 15 are respectively located at the front and rear sides of the bottom surface of the cuboid;

[0044] The longitudinal steel supports 16 are used to connect the two pairs of transverse steel supports 15 .

[0045] 2. Enhancement group 2, Figure 6 It is a front view of the lifting group 2 provided in the embodiment of the utility model;

[0046] Figure 7 2 is a top view of the lifting group 2 provided in the embodiment of the utility model; Figure 6 and Figure 7 As shown, the lifting group 2 can move up and down and is arranged in the bottom frame group 1;

[0047] The lifting group 2 includes: a motor 21, a reversing mechanism 22, a lifting mechanism 23, a coupling 24 and a support seat 25;

[0048] The motor 21 and the reversing mechanism 22 are arranged on the longitudinal steel support 16 and connected to each other; specifically, the output shaft of the motor 21 is connected to the rear end of the reversing mechanism 22, and the reversing mechanism 22 can convert the rotational motion into the linear motion;

[0049] There are four lifting mechanisms 23, which are respectively located at the four corners of the two pairs of horizontal steel supports 15;

[0050] There are four support seats 25, each located on the lifting mechanism 23, for supporting the support frame;

[0051] The reversing mechanism 22 is connected to the coupling 24; the coupling 24 is used to connect the lifting mechanism 23; specifically, two couplings 24 are provided, one end of the reversing mechanism 22 (the left end in the utility model) is connected to a coupling 24, and the coupling 24 connects the two lifting mechanisms 23 on the left in the utility model; the other end of the reversing mechanism 22 (the right end in the utility model) is connected to another coupling 24, and the coupling 24 connects the two lifting mechanisms 23 on the right in the utility model; when working, the motor 21 rotates, and the reversing mechanism 22 is connected to the motor 21, thereby converting the rotational motion into linear motion, and the coupling 24 is connected to the reversing mechanism 22, so it can move up and down, and the coupling 24 is connected to the lifting mechanism 23, thereby driving the lifting mechanism 23 to move up and down.

[0052] 3. Ground angle adjustment group 4, Figure 8 It is a front view of the ground angle adjustment group 4 provided in the embodiment of the utility model; Fig. 9 4 is a top view of the ground angle adjustment group 4 provided in the embodiment of the utility model; Figure 8 and Fig. 9 As shown, the ground angle adjustment group 4 is connected to the bottom angle of the bottom frame group 1 and is used to adjust the horizontal state of the bottom frame group 1;

[0053] Specifically, the floor angle adjustment group 4 includes: a foot 41, a screw 42 and a second hand wheel 43; the foot 41 is arranged at the bottom end of the screw 42, and the second hand wheel 43 is arranged at the top end of the screw 42; the screw 42 is provided with four threads, respectively threaded through the first threaded holes of the four bottom angle plates 14. In the present application, the foot 41, the screw 42, and the second hand wheel 43 are correspondingly provided with four.

[0054] Furthermore, by rotating the second hand wheel 43, the four screws 42 can be moved up along the bottom angle plate 14, the four base feet 41 can be separated from the ground, and the four casters 3 can be in contact with the ground, thereby realizing the movement of the bottom frame group 1 on the horizontal plane; by rotating the second hand wheel 43 in the opposite direction, the four screws 42 can be moved down along the bottom angle plate 14, the four base feet 41 can be in contact with the ground, the four casters 3 can be separated from the ground, and the bottom frame group 1 can be adjusted to be horizontal.

[0055] 4. Axial dynamic adjustment group 5, Fig.10 It is a cross-sectional view of the axial dynamic adjustment group 5 provided in the embodiment of the utility model; Fig.11 is a top view of the axial dynamic adjustment group 5 provided in the embodiment of the utility model; Fig.10 and Fig.11 As shown, the axial dynamic adjustment group 5 is arranged on the lifting group 2; the axial dynamic adjustment group 5 includes: a support frame, a base plate 53, a lead screw 54, a bearing 55 and a first hand wheel 56; specifically, the support frame is arranged on the four support seats 25; the base plate 53 is connected to the left and right ends of the support frame and is located in the middle of the support frame; the lead screw 54 is arranged on the base plate 53 and passes through the left and right ends of the support frame; the bearing 55 is connected to one end of the lead screw 54; the first hand wheel 56 is connected to the other end of the lead screw 54, and is used to control the rotation of the lead screw 54;

[0056] The support frame includes: an I-beam rail 51 and a track support 52; two I-beam rails 51 and two track supports 52 are provided and surround to form a rectangle; the left and right ends of the bottom plate 53 are respectively connected to the middle of the two track supports 52; the bearing 55 is located in one of the track supports 52 (the left track support 52 in this application); the first hand wheel 56 is located outside the other track support 52 (the right track support 52 in this application);

[0057] The axial dynamic adjustment group 5 also includes: a first nut 57; the first nut 57 is arranged between the first hand wheel 56 and another track support 52 (the right track support 52 in this application), and is used to lock the screw 54 and the track support 52 (the right track support 52).

[0058] 5. Head installation group 6, Fig.14 This is a front view of the head installation group 6 provided in the embodiment of the utility model; Fig.15 6 is a top view of the head installation group 6 provided in the embodiment of the utility model; Fig.14 and Fig.15As shown, the end cap installation group 6 is arranged on the support frame; a first slider 64 is arranged at the bottom of the end cap installation group 6 for sliding in the limit groove of the bottom plate 53; the first slider 64 is threadedly connected to one end (the left end in this application) of the lead screw 54; the end cap installation group 6 is used to install the end cap cover 9;

[0059] The end cap installation group 6 includes: a mounting frame 61, a mounting frame support 62 and a first connecting screw 63;

[0060] The mounting frame 61 is detachably connected to the rear end of the head cover 9; specifically, a mounting hole is provided on the mounting frame 61; a connecting hole is provided on the rear end of the head cover 9; the mounting hole and the connecting hole are connected by a second connecting screw. The mounting frame 61 is connected to the mounting frame support 62 by a first connecting screw 63; the space formed by the mounting frame 61 and the mounting frame support 62 is used to install the head cover 9. The mounting frame 61 is a circular ring structure, and its interior is empty; the mounting frame support 62 is also a circular ring structure, and a plurality of connecting steels are provided inside it to prevent the head cover 9 from passing through the mounting frame support 62. According to the height of the head cover 9, the length of the first connecting screw 63 screwed into the mounting frame 61 can be adaptively adjusted, and then the distance between the mounting frame 61 and the mounting frame support 62 is adjusted to ensure that the mounting frame support 62 does not press on the top of the head cover 9.

[0061] 6. Center of mass adjustment group 7, Fig.12 It is a front view of the mass center adjustment group 7 provided in the embodiment of the utility model; Fig.13 is a top view of the mass center adjustment group 7 provided in the embodiment of the utility model; Fig.12 and Fig.13 As shown, the mass center adjustment group 7 is connected to the lead screw 54 and the bottom plate 53; when the lead screw 54 rotates, the mass center adjustment group 7 and the head installation group 6 can move toward or away from each other;

[0062] The mass center adjustment group 7 includes: a second slider 71, a slider connecting seat 72, a counterweight support seat 73, a counterweight block 74 and a second nut 75;

[0063] The second slider 71 is threadedly connected to the other end (the right end in this application) of the lead screw 54; the threads at both ends of the lead screw 54 are in opposite directions; the second slider 71 is fixedly connected to the slider connecting seat 72; specifically, the second slider 71 is fixedly connected to the slider connecting seat 72 by a third connecting screw; the slider connecting seat 72 is connected to the bottom plate 53; specifically, the slider connecting seat 72 is grooved to allow the bottom plate 53 to penetrate, and the slider connecting seat 72 and the second slider 71 can slide along the limiting groove of the bottom plate 53;

[0064] The counterweight support seat 73 is threadedly connected to the threaded hole on the slider connection seat 72; the counterweight support seat 73 includes: a round rod and a round plate; the round plate is arranged at the bottom end of the round rod and welded together; the diameter of the round plate is larger than the diameter of the round rod; the top of the round rod is threadedly connected to the threaded hole on the slider connection seat 72;

[0065] The counterweight block 74 is arranged at the bottom end of the counterweight support seat 73; specifically, the inner diameter of the counterweight block 74 is in contact with the outer diameter of the circular plate; the counterweight block 74 passes through the top of the round rod and is placed on the circular plate; the second nut 75 is used to lock the counterweight block 74 with the counterweight support seat 73 (round rod). In the present application, the number of counterweight blocks 74 installed on the counterweight support seat 73 can be adjusted for different head weights.

[0066] In the specific implementation process, the counterweight block 74 is first placed on the circular plate along the top of the round rod, and then the second nut 75 is passed along the top of the round rod to lock the counterweight block 74 and the round rod, and finally the top of the round rod is inserted into the threaded hole on the slider connecting seat 72 for threaded connection; by rotating (clockwise) the first hand wheel 56, the lead screw 54 rotates (because the threads at both ends of the lead screw 54 have opposite rotation directions, and the threads inside the first slider 64 and the second slider 71 have different rotation directions, the first slider 64 and the second slider 71 correspond to the threads at both ends of the lead screw 54 respectively The screw 54 rotates in the direction of rotation (rotation direction), thereby driving the first slider 64 and the second slider 71 to move toward each other, thereby realizing the opposite movement of the center of mass adjustment group 7 and the head installation group 6, and realizing the disassembly of the head cover 9 and the pressure tank 10 (the pressure tank 10 is placed on a horizontal plane through the bracket 101); conversely, by rotating (counterclockwise) the second hand wheel 43, the lead screw 54 rotates, thereby driving the first slider 64 and the second slider 71 to move in opposite directions, thereby realizing the opposite movement of the center of mass adjustment group 7 and the head installation group 6, and realizing the installation of the head cover 9 and the pressure tank 10.

[0067] 7. A controller 8, wherein the controller 8 is used to control the operation of the lifting group 2;

[0068] The controller 8 includes: a circuit board 81, a control box 82 and a remote controller 83; Fig.16 It is a schematic diagram of the structure of the control box 82 provided in the embodiment of the utility model; Fig.17 83 is a schematic diagram of the structure of the remote control provided by the embodiment of the utility model; Fig.16 and Fig.17As shown, the circuit board 81 is arranged in the control box 82; the remote control 83 is used to control the operation of the control box 82; the control box 82 is electrically connected to the lifting group 2 through the circuit board 81; that is, the control box 82 controls the forward and reverse rotation of the motor 21 through the circuit board 81, and the rotation of the motor 21 controls the up and down movement of the lifting mechanism 23 through the reversing mechanism 22 and the coupling 24. The up and down movement of the lifting mechanism 23 drives the up and down movement of the axial dynamic adjustment group 5 on the lifting mechanism 23, and the up and down movement of the axial dynamic adjustment group 5 drives the up and down movement of the head installation group 6 thereon, so that the head cover 9 in the head installation group 6 is axially aligned with the pressure tank 10.

[0069] The following is a detailed description of the disassembly and assembly process of this application:

[0070] Disassembly process: rotate the second hand wheel 43 to move the four screws 42 up along the bottom angle plate 14, the four feet 41 are off the ground, and the four casters 3 are in contact with the ground. After pushing the entire device to the appropriate position for the pressure tank 10 and the head cover 9, rotate the second hand wheel 43 in the opposite direction to move the four screws 42 down along the bottom angle plate 14, the four feet 41 are in contact with the ground, the four casters 3 are off the ground, and adjust the bottom frame group 1 to be horizontal; adjust the number of counterweight blocks 74 on the counterweight support seat 73 according to actual needs (that is, the pressure tank 10 head cover 9 disassembly and assembly device has a center of gravity, the head installation group 6 should be close to the head cover 9, and the center of gravity of the device will be biased towards the front end, so it is necessary to add a counterweight block 74 at the rear end), align the mounting hole of the mounting frame 61 with the connecting hole at the rear end of the head cover 9, and after connecting with the second connecting screw, rotate the first connecting screw 63 to mount the mounting frame 61 It is connected to the mounting frame support 62, so that the head installation group 6 and the head cover 9 are connected as a whole; remove the fourth connecting screw between the tail end of the head cover 9 and the flange of the pressure tank 10; adjust the number of counterweight blocks 74 on the counterweight support seat 73 according to the actual weight of the head cover 9 again, so that the center of mass remains stable during the disassembly of the head cover 9; turn (clockwise) the first hand wheel 56 in the axial dynamic adjustment group 5, and the screw 54 rotates (because the threads at both ends of the screw 54 have opposite rotation directions, and the threads inside the first slider 64 and the second slider 71 have different rotation directions, the first slider 64 and the second slider 71 respectively correspond to the threads at both ends of the screw 54), thereby driving the first slider 64 and the second slider 71 to move toward each other, thereby realizing the opposite movement of the center of mass adjustment group 7 and the head installation group 6, and the head cover 9 is separated from the flange of the pressure tank 10, and the disassembly process of the head cover 9 is realized. Rotate the second hand wheel 43 to move the four screw rods 42 upward along the bottom angle plate 14, the four base feet 41 are separated from the ground, and the four casters 3 are in contact with the ground. After moving the entire device to a suitable position (away from the pressure tank 10), rotate the second hand wheel 43 in the opposite direction to move the four screw rods 42 downward along the bottom angle plate 14, the four base feet 41 are in contact with the ground, and the four casters 3 are separated from the ground, and then start other subsequent operations on the pressure tank 10.

[0071] Installation process: Rotate the second hand wheel 43 to move the four screw rods 42 upward along the bottom angle plate 14, the four bottom feet 41 are off the ground, and the four casters 3 are in contact with the ground. After moving the device with the head cover 9 to a suitable position for storing the pressure tank 10, rotate the second hand wheel 43 in the opposite direction to move the four screw rods 42 downward along the bottom angle plate 14, the four bottom feet 41 are in contact with the ground, the four casters 3 are off the ground, and adjust the bottom frame group 1 to be horizontal; according to actual needs, use the remote control 83 to control the control box 82 to work, and the control box 82 controls the forward and reverse rotation of the motor 21 through the circuit board 81, thereby controlling the up and down movement of the lifting mechanism 23, and in turn drives the up and down movement of the axial dynamic adjustment group 5 and the up and down movement of the head installation group 6, so as to align the head cover 9 in the head installation group 6 with the axial direction of the pressure tank 10, and rotate (counterclockwise) the first hand wheel 56 in the axial dynamic adjustment group 5, the screw 54 Rotate, thereby driving the first slider 64 and the second slider 71 to move in opposite directions, thereby realizing the opposite movement of the center of mass adjustment group 7 and the head installation group 6; the head installation group 6 moves with the head cover 9 to the flange of the pressure tank 10; the tail end of the head cover 9 is fixedly connected to the flange of the pressure tank 10 by the fourth connecting screw, the second connecting screw of the head cover 9 and the mounting frame 61 is removed, the number of installed counterweights 74 in the center of mass adjustment group 7 is adjusted, and the first hand wheel 56 in the axial dynamic adjustment group 5 is rotated (clockwise), and the lead screw 54 is rotated to realize the opposite movement of the center of mass adjustment group 7 and the head installation group 6, even if the head installation group 6 leaves the flange of the pressure tank 10, the installation of the pressure tank 10 and the head cover 9 is completed; rotate the second hand wheel 43 to make the four screws 42 move up along the bottom angle plate 14, the four feet 41 are separated from the ground, and the four casters 3 are in contact with the ground, and the entire device is moved to a suitable storage position.

[0072] Beneficial effects of the utility model:

[0073] The pressure tank 10 head cover 9 disassembly and assembly device provided by the utility model can automatically position to ensure the axial alignment of the head cover 9 and the pressure tank 10, and at the same time adopts a mechanical structure to achieve the approach and distance between the head cover 9 and the pressure tank 10, which greatly reduces the manual workload, saves unnecessary working time, improves labor production efficiency, and at the same time improves the safety and reliability of manual labor during the disassembly and assembly process.

[0074] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A pressure tank head cover disassembly and assembly device, characterized in that: include: A bottom frame group, wherein casters are arranged at the bottom of the bottom frame group for realizing movement of the bottom frame group on a horizontal plane; A lifting group, which can move up and down and is arranged in the bottom frame group; A ground angle adjustment group, the ground angle adjustment group is connected to the bottom angle of the bottom frame group and is used to adjust the horizontal state of the bottom frame group; An axial dynamic adjustment group is arranged on the lifting group; The axial dynamic adjustment group includes: a support frame, a base plate, a lead screw, a bearing and a first hand wheel; the base plate is connected to the left and right ends of the support frame and is located in the middle of the support frame; the lead screw is arranged on the base plate and passes through the left and right ends of the support frame; the bearing is connected to one end of the lead screw; the first hand wheel is connected to the other end of the lead screw, and is used to control the rotation of the lead screw; A head installation group is arranged on the support frame; a first slider is arranged at the bottom of the head installation group for sliding in the limit groove of the bottom plate; the first slider is threadedly connected to one end of the lead screw; the head installation group is used to install the head cover; A center of mass adjustment group, the center of mass adjustment group is connected to the lead screw and the bottom plate; when the lead screw rotates, the center of mass adjustment group and the head installation group can move toward or away from each other; A controller is used to control the operation of the lifting group.

2. The device according to claim 1, characterized in that The bottom frame assembly comprises: A cross beam, a side beam, a longitudinal beam, a bottom angle plate, a cross steel support and a longitudinal steel support; the cross beam, the side beam and the longitudinal beam are welded to form a cuboid; There are four bottom corner plates, which are respectively arranged at the four inner bottom corners of the cuboid; The horizontal steel supports are provided in two pairs, each pair connecting the left and right sides of the bottom surface of the cuboid; The longitudinal steel supports are used to connect two pairs of transverse steel supports.

3. The device according to claim 2, characterized in that The promotion group includes: Motor, reversing mechanism, lifting mechanism, coupling and support seat; The motor and the reversing mechanism are arranged on the longitudinal steel support and the motor and the reversing mechanism are connected; There are four lifting mechanisms, which are respectively located at the four corners of the two pairs of horizontal steel supports; There are four support seats, each located on the lifting mechanism, for supporting the support frame; The reversing mechanism is connected to the coupling; the coupling is used to connect the lifting mechanism.

4. The device according to claim 2, characterized in that: The ground angle adjustment group includes: a base, a screw and a second hand wheel; the base is arranged at the bottom end of the screw, and the second hand wheel is arranged at the top end of the screw; four screws are arranged, and the screws respectively penetrate through four bottom angle plates.

5. The device according to claim 1, characterized in that: The support frame comprises: an I-beam rail and a track support; two I-beam rails and two track supports are provided and surround to form a rectangle; the left and right ends of the bottom plate are respectively connected to the middle of the two track supports; the bearing is located in one of the track supports; the first hand wheel is located outside the other track support; The axial dynamic adjustment group also includes: a first nut; the first nut is arranged between the first hand wheel and another track support, and is used to lock the lead screw and the track support.

6. The device according to claim 1, characterized in that: The head installation group includes: a mounting frame, a mounting frame support and a first connecting screw; The mounting frame is detachably connected to the rear end of the head cover; the mounting frame is connected to the mounting frame support via a first connecting screw; and the space formed by the mounting frame and the mounting frame support is used for installing the head cover.

7. The device according to claim 6, characterized in that: The mounting frame is provided with a mounting hole; the tail end of the head cover is provided with a connecting hole; the mounting hole and the connecting hole are connected by a second connecting screw.

8. The device according to claim 1, characterized in that: The center of mass adjustment group includes: a second slider, a slider connecting seat, a counterweight support seat, a counterweight block and a second nut; The second slider is threadedly connected to the other end of the lead screw; the threads at both ends of the lead screw are in opposite directions; the second slider is fixedly connected to the slider connecting seat; the slider connecting seat is connected to the bottom plate; The counterweight support seat is threadedly connected to the threaded hole on the slider connection seat; The counterweight block is arranged at the bottom end of the counterweight support seat; the second nut is used to lock the counterweight block and the counterweight support seat.

9. The device according to claim 1, characterized in that: The controller comprises: a circuit board, a control box and a remote controller; the circuit board is arranged in the control box; the remote controller is used to control the operation of the control box; the control box is electrically connected to the lifting group through the circuit board.

10. The device according to claim 8, characterized in that: The second sliding block is fixedly connected to the sliding block connecting seat by a third connecting screw.