Forming device for steam brick production

By designing a forming device for steam brick production, the automatic forming and cutting of raw materials is achieved by using a servo motor to drive the screw and hydraulic rod, the problem of cumbersome production process and low efficiency in the prior art is solved, and the production efficiency is significantly improved.

CN222681234UActive Publication Date: 2025-03-28CHONGREN JINHONG NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421310298.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-28
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The production process of existing steam bricks is cumbersome and the production efficiency is not high. It requires multiple steps such as forming, transporting, demolding, and cutting.

Method used

A forming device for steam brick production is designed, including a base, pallet, molding box, screw, moving seat, chain wheel and servo motor. The screw drives the forming box to move through the servo motor, and combines the hydraulic rod and the pressure plate to realize automatic injection and molding of raw materials.

Benefits of technology

The device can directly complete the forming and cutting of raw materials in the forming box, eliminating the tedious process of forming and transporting and re-cutting, and greatly improving the working efficiency of steam brick production.

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Abstract

The utility model discloses a forming device for steam brick production, which comprises a base, four supporting legs are fixedly mounted on the bottom wall of the base, a supporting plate is arranged on the top wall of the base, a forming box is arranged above the supporting plate, a plurality of partition plates are fixedly mounted in an inner cavity of the forming box, and the partition plates are arranged in the inner cavity of the forming box. A plurality of partition plates are arranged in the forming box and divide an inner cavity of the forming box into a plurality of mold cavities, the top end and the bottom end of the forming box are open, two screw rods are rotationally installed on the base and arranged on the two sides of the forming box correspondingly, and movable seats are fixedly welded to the two side walls of the forming box correspondingly; the two moving seats are in threaded connection with two screw rods through formed screw holes correspondingly, and the bottom ends of the two screw rods extend to the lower portion of the bottom wall of the base and are fixedly provided with chain wheels. According to the utility model, the tedious working procedures of forming, transferring and then cutting are omitted, and the working efficiency of steam brick production is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steam brick production, in particular to a forming device for steam brick production. Background Art

[0002] Steam bricks are also called steam-cured bricks. Steam-cured bricks are a new type of wall material product that is actively promoted by the country. It is a comprehensive waste-recycling, environmentally friendly and energy-saving wall material product. It is mainly made of fly ash, lime, gypsum and aggregate as raw materials. After chemical analysis, ingredient mixing, raw material digestion and wheel mixing, it is pressed into shape and passed through high-pressure steam to form a new type of wall material product. Since this steam-cured brick product uses various industrial waste as raw materials, it has the function of environmental protection and energy saving. It has now become a new type of wall material product promoted by the country.

[0003] During the production of existing steam bricks, the raw materials must first be added into a molding box for molding, and then transferred and demolded after molding, and then cut into multiple small-sized steam bricks by cutting equipment, and then high-pressure steam is used to form finished products. The overall production steps are cumbersome and the production efficiency is low. In this regard, we have proposed a molding device for steam brick production to solve the above-mentioned problems. Utility Model Content

[0004] The purpose of the utility model is to provide a forming device for producing steam bricks to solve the problems raised in the above background technology.

[0005] To achieve the above purpose, the utility model provides the following technical solution: a forming device for steam brick production, comprising:

[0006] A base, four supporting legs are fixedly installed on the bottom wall of the base, a support plate is arranged on the top wall of the base, a molding box is arranged above the support plate, a plurality of partitions are fixedly installed in the inner cavity of the molding box, the plurality of partitions divide the inner cavity of the molding box into a plurality of mold cavities, the top and bottom ends of the molding box are both opened, two screws are rotatably installed on the base, the two screws are respectively arranged on both sides of the molding box, and movable seats are fixedly welded on both side walls of the molding box, the two movable seats are respectively threadedly connected to the two screws through the opened screw holes, the bottom ends of the two screws extend to the bottom of the bottom wall of the base and are fixedly installed with sprocket wheels, the two sprocket wheels are connected by transmission through the arranged transmission chain, and a driving assembly is arranged on the bottom wall of the base.

[0007] Preferably, the driving assembly includes a mounting frame, the mounting frame is fixedly mounted on the bottom wall of the base, a servo motor is fixedly mounted on the mounting frame, the output end of the servo motor is transmission-connected to a rotating rod, and the top end of the rotating rod is fixedly welded to a sprocket.

[0008] Preferably, a pressure plate is provided at the top of the forming box, a fixing seat is fixedly welded on the front and rear side walls of the forming box, a hydraulic rod is fixedly installed on the top wall of the fixing seat, a connecting seat is fixedly installed on the top of the two hydraulic rods, and the two connecting seats are respectively fixedly welded on the front and rear side walls of the pressure plate.

[0009] Preferably, a plurality of positioning grooves are formed on the top wall of the base, a plurality of positioning posts are fixedly welded on the bottom wall of the support plate, and the plurality of positioning posts are movably inserted in the plurality of positioning grooves respectively.

[0010] Preferably, two slots are provided on the top wall of the base.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] When the utility model is in use, the support plate is accurately placed on the top wall of the base, and the servo motor is started to drive the two screws to rotate forwardly. When the screws rotate forwardly, the forming box can be driven to move downward to the support plate through the moving seat, and then the pressure plate is opened by the hydraulic rod, and then the raw material is injected into the mold cavity of the forming box through the external injection equipment. After the raw material is injected, the hydraulic rod drives the pressure plate to descend and press on the forming box to press the raw material into shape. Then the servo motor rotates in the opposite direction to drive the forming box to move upward, and the raw material is formed into multiple small steam bricks through multiple mold cavities, eliminating the tedious process of forming, transporting and cutting, and greatly improving the work efficiency of steam brick production. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a three-dimensional structural schematic diagram of a steam brick production forming device proposed by the utility model;

[0014] Figure 2 This is a cross-sectional front view of the base structure of a steam brick production forming device proposed by the utility model;

[0015] Figure 3 The utility model is a three-dimensional structural diagram of a molding box in a molding device for producing steam bricks.

[0016] In the figure: 1. base; 2. supporting legs; 3. support plate; 4. molding box; 5. partition; 6. mold cavity; 7. screw; 8. moving seat; 9. chain wheel; 10. transmission chain; 11. mounting frame; 12. servo motor; 13. rotating rod; 14. pressure plate; 15. fixed seat; 16. hydraulic rod; 17. connecting seat; 18. positioning groove; 19. positioning column; 20. slot. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] See also Figure 1-3 The utility model provides a technical solution: a forming device for steam brick production, comprising:

[0019] A base 1, wherein four supporting legs 2 are fixedly mounted on the bottom wall of the base 1, a support plate 3 is arranged on the top wall of the base 1, a molding box 4 is arranged above the support plate 3, a plurality of partitions 5 are fixedly mounted in the inner cavity of the molding box 4, the plurality of partitions 5 divide the inner cavity of the molding box 4 into a plurality of mold cavities 6, the top and bottom ends of the molding box 4 are both opened, two screws 7 are rotatably mounted on the base 1, the two screws 7 are respectively arranged on both sides of the molding box 4, a movable seat 8 is fixedly welded on both side walls of the molding box 4, the two movable seats 8 are respectively threadedly connected to the two screws 7 through the opened screw holes, the bottom ends of the two screws 7 extend to the bottom of the bottom wall of the base 1 and are fixedly mounted with sprocket wheels 9, the two sprocket wheels 9 are connected for transmission through a transmission chain 10, and a driving assembly is arranged on the bottom wall of the base 1.

[0020] The driving assembly includes a mounting frame 11, which is fixedly mounted on the bottom wall of the base 1. A servo motor 12 is fixedly mounted on the mounting frame 11. The output end of the servo motor 12 is transmission-connected with a rotating rod 13. The top of the rotating rod 13 is fixedly welded to a sprocket wheel 9. After the servo motor 12 is started, the corresponding sprocket wheel 9 can be driven to rotate through the rotating rod 13. The two sprocket wheels 9 are synchronously rotated through the set transmission chain 10, thereby driving the two screw rods 7 to rotate synchronously.

[0021] A pressing plate 14 is arranged at the top of the molding box 4, and a fixing seat 15 is fixedly welded on the front and rear side walls of the molding box 4. A hydraulic rod 16 is fixedly installed on the top wall of the fixing seat 15, and a connecting seat 17 is fixedly installed on the top of the two hydraulic rods 16. The two connecting seats 17 are respectively fixedly welded on the front and rear side walls of the pressing plate 14. The pressing plate 14 can be driven to rise and fall by the arranged hydraulic rod 16. When the pressing plate 14 rises, it is convenient for the external injection equipment to inject raw materials into the molding box 4. When the pressing plate 14 is closed on the molding box 4, it is convenient to compact the raw materials in the molding box 4.

[0022] A plurality of positioning grooves 18 are provided on the top wall of the base 1, and a plurality of positioning posts 19 are fixedly welded on the bottom wall of the support plate 3. The plurality of positioning posts 19 are movably plugged into the plurality of positioning grooves 18 respectively. By plugging and cooperating with the positioning posts 19 and the positioning grooves 18, the support plate 3 can be accurately positioned when placed, and the molding box 4 is aligned with the support plate 3.

[0023] The top wall of the base 1 is provided with two slots 20 , which are convenient for forklifts to insert their insertion rods to transfer the pallet 3 .

[0024] Working principle: When the utility model is in use, the support plate 3 is accurately placed on the top wall of the base 1, and the servo motor 12 is started to drive the two screw rods 7 to rotate forward. When the screw rod 7 rotates forward, the forming box 4 can be driven by the movable seat 8 to move downward to the support plate 3, and then the pressure plate 14 is opened by the hydraulic rod 16, and then the raw material is injected into the mold cavity 6 of the forming box 4 through the external injection equipment. After the raw material is injected, the hydraulic rod 16 drives the pressure plate 14 to descend and press on the forming box 4 to press the raw material into shape. Then the servo motor 12 rotates in the opposite direction to drive the forming box 4 to move upward, and the raw material is formed into multiple small steam bricks through multiple mold cavities 6, eliminating the tedious process of forming, transporting and cutting, and greatly improving the work efficiency of steam brick production.

[0025] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A forming device for steam brick production, characterized in that: include: A base (1), four supporting legs (2) are fixedly mounted on the bottom wall of the base (1), a support plate (3) is arranged on the top wall of the base (1), a molding box (4) is arranged above the support plate (3), a plurality of partitions (5) are fixedly mounted in the inner cavity of the molding box (4), the plurality of partitions (5) divide the inner cavity of the molding box (4) into a plurality of molding cavities (6), the top and bottom ends of the molding box (4) are both opened, two screws (7) are rotatably mounted on the base (1), the two screws (7) are The screw rods (7) are respectively arranged on both sides of the molding box (4), and movable seats (8) are fixedly welded on both side walls of the molding box (4). The two movable seats (8) are respectively threadedly connected to the two screw rods (7) through the screw holes. The bottom ends of the two screw rods (7) extend below the bottom wall of the base (1) and are fixedly installed with chain wheels (9). The two chain wheels (9) are connected in transmission through a transmission chain (10). A driving component is arranged on the bottom wall of the base (1).

2. A forming device for producing steam bricks according to claim 1, characterized in that: The driving assembly comprises a mounting frame (11), the mounting frame (11) being fixedly mounted on the bottom wall of the base (1), a servo motor (12) being fixedly mounted on the mounting frame (11), an output end of the servo motor (12) being transmission-connected to a rotating rod (13), and a top end of the rotating rod (13) being fixedly welded to a sprocket wheel (9).

3. A forming device for producing steam bricks according to claim 1, characterized in that: A pressing plate (14) is arranged at the top of the molding box (4), a fixing seat (15) is fixedly welded on the front and rear side walls of the molding box (4), a hydraulic rod (16) is fixedly installed on the top wall of the fixing seat (15), a connecting seat (17) is fixedly installed on the top of the two hydraulic rods (16), and the two connecting seats (17) are respectively fixedly welded on the front and rear side walls of the pressing plate (14).

4. A forming device for producing steam bricks according to claim 1, characterized in that: A plurality of positioning grooves (18) are provided on the top wall of the base (1), a plurality of positioning columns (19) are fixedly welded on the bottom wall of the support plate (3), and the plurality of positioning columns (19) are movably inserted into the plurality of positioning grooves (18) respectively.

5. A forming device for producing steam bricks according to claim 1, characterized in that: Two slots (20) are provided on the top wall of the base (1).