Automatic integrated brick making machine

By using photoelectric sensors and hydraulic cylinder systems in the automatic integrated brick making machine, the number of bricks is automatically counted, which solves the problem of time-consuming and labor-intensive manual counting of bricks in the prior art, and improves production efficiency.

CN222681239UActive Publication Date: 2025-03-28TANCHENG COUNTY HONGBAOYUAN MASCH CO LTD
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Patent Information

Application Number
CN202420571174.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-23
Publication Date
2025-03-28
Estimated Expiration
2034-03-23

AI Technical Summary

Technical Problem

The existing automatic integrated brick making machine requires personnel to manually count the number of bricks after the bricks are processed, which is time-consuming and labor-intensive and affects production efficiency.

Method used

An automatic integrated brick making machine is designed, using photoelectric sensors and hydraulic cylinder systems. Through the photoelectric sensor induction of the paddle, the number of bricks is automatically counted, and the bricks are formed, lifted and transported through the hydraulic cylinder system.

Benefits of technology

The automated counting of the number of bricks is achieved, avoiding the time and labor of manual counting and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222681239U_ABST
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Abstract

The utility model discloses an automatic integrated brick making machine which comprises a bottom plate, first foot stools are symmetrically arranged on the top of the bottom plate, raw materials are discharged into a forming chamber from a hopper through a discharging valve pipe, then a second hydraulic cylinder is opened to drive a pressing plate to move downwards into a supporting plate to form the raw materials, and the pressing plate is moved upwards after bricks are formed. The first hydraulic cylinder is opened to drive the supporting plate to move upwards to lift the finished bricks out, then the third hydraulic cylinder is opened to drive the supporting plate to push the finished bricks on the top of the supporting plate to move to the top of the roller, and then the supporting plate is moved back to reset. After the bricks are processed in batches, one is added to the existing number of the display structure, and after the bricks are processed in batches, the number read from the display structure is the number of the bricks in the batch, so that the situation that the number of the bricks processed by the device needs to be manually counted by personnel can be effectively avoided, the time required for counting is reduced, and the output efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of brick making, and in particular relates to an automatic integrated brick making machine. Background Art

[0002] Brick making machine is a mechanical equipment used to produce bricks. It is widely used in the building materials industry. It can make various raw materials, such as clay, shale, coal gangue, fly ash, tailings, etc. into various types of bricks through mixing, pressing, molding and other processes.

[0003] After the existing partially automatic integrated brick-making machines have completed the processing of bricks, personnel are required to manually count the number of bricks produced. When the number of bricks in a batch is large, this operation is extremely time-consuming and labor-intensive, which has a relatively adverse effect on production efficiency. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide an automatic integrated brick-making machine to solve the problem that after the existing partially automatic integrated brick-making machines mentioned in the above background technology have completed the processing of bricks, personnel need to manually count the number of bricks produced. When the number of bricks in a batch is large, this operation is extremely time-consuming and labor-intensive, which has a relatively adverse effect on production efficiency.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic integrated brick-making machine comprises a bottom plate, a first tripod is symmetrically arranged on the top of the bottom plate, the top of the first tripod is fixedly connected to a molding chamber, a support plate is slidably connected to the inside of the molding chamber, a first hydraulic cylinder is fixedly connected to the bottom of the support plate, a plurality of second tripods are symmetrically arranged on one side of the top of the bottom plate, the top of the second tripod is fixedly connected to a top plate, a second hydraulic cylinder is fixedly connected to one side of the top plate, a pressure plate is fixedly connected to the output end of the second hydraulic cylinder, a hopper is fixedly connected to the other side of the top plate, a discharge valve pipe is fixedly connected to the bottom of one side of the hopper, a plurality of third tripods are symmetrically arranged on the other side of the top of the bottom plate, the top of the third tripod is fixedly connected to a side plate, the top of the side plate is fixedly connected to a third hydraulic cylinder, the output end of the third hydraulic cylinder is fixedly connected to a push plate, a paddle is fixedly connected to one side of the push plate, a photoelectric sensor is fixedly connected to one side of the top of the third hydraulic cylinder, a display structure is fixedly connected to the other side of the top of the third hydraulic cylinder, and the photoelectric sensor and the display structure are electrically connected.

[0006] Preferably, a fourth leg is fixedly connected to one side of the top of the base plate, and a plurality of the fourth leg are symmetrically arranged. The tops of the fourth leg are fixedly connected to an outer frame, and a roller is rotatably connected to the inner side of the outer frame, and a plurality of the rollers are symmetrically arranged.

[0007] Preferably, a transfer plate is fixedly connected to one side of the bottom plate, and a plurality of transfer plates are symmetrically arranged, and screw holes are arranged on the inner sides of the transfer plates.

[0008] Preferably, one side of the second leg is fixedly connected with an inclined rod, and the top of the inclined rod is fixedly connected with a top plate.

[0009] Preferably, the hopper is a funnel-shaped structure, and the discharge valve pipe is an inclined structure.

[0010] Preferably, a slide bar is fixedly connected to the top of the pressure plate, two slide bars are symmetrically arranged, and the outer sides of the slide bars are slidably connected to a top plate.

[0011] Preferably, one side of the push plate is fixedly connected to a limit bar, two limit bars are symmetrically arranged, and the outer sides of the bottom ends of the limit bars are slidably connected to side plates.

[0012] Preferably, the rollers are made of stainless steel, and outer sides of both ends of the rollers are rotatably connected to outer frames.

[0013] Compared with the prior art, the utility model provides an automatic integrated brick making machine with the following

[0014] Beneficial effects:

[0015] 1. The utility model is provided with a photoelectric sensor, a third hydraulic cylinder is fixedly connected to the bottom of the photoelectric sensor, a display structure is fixedly connected to one side of the top of the third hydraulic cylinder, the photoelectric sensor and the display structure are electrically connected, and a support plate is fixedly connected to the output end of the third hydraulic cylinder. The raw material is discharged from the hopper into the molding chamber through the unloading valve pipe, and then the second hydraulic cylinder is opened to drive the pressing plate to move down to the support plate to mold the raw material. After the bricks are formed, the pressing plate is moved up, the first hydraulic cylinder is opened to drive the support plate to move up, and the bricks are lifted out, and then the third hydraulic cylinder is opened to drive the push plate to push the bricks on the top of the support plate to the top of the roller, and then the push plate is moved back to reset. In the process of the push plate moving forward and backward, the paddle will also first break away from the induction of the photoelectric sensor, and then reset to restore the induction of the photoelectric sensor. At this time, the display structure adds one to the existing number. When the batch of bricks is processed, the number read from the display structure is the number of bricks in this batch, which can effectively avoid the situation where personnel need to manually count the number of bricks processed by the device, reduce the time required for counting, and improve output efficiency;

[0016] 2. The utility model provides a slide bar, the outer side of which is slidably connected to a top plate, and the bottom of which is fixedly connected to a pressure plate, which can effectively ensure the stability of the pressure plate during the lifting process;

[0017] 3. The utility model provides an inclined rod, the top of which is fixedly connected to the top plate, and the bottom of which is fixedly connected to the second tripod, which can effectively ensure the stability of the top plate during long-term use.

[0018] The parts not involved in the device are the same as the existing technology or can be implemented by using the existing technology. The utility model has a scientific and reasonable structure, is safe and convenient to use, and provides great help to people. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0020] Figure 1 This is a schematic diagram of the axonometric structure of an automatic integrated brick-making machine proposed by the utility model;

[0021] Figure 2 for Figure 1 A schematic diagram of the enlarged structure at A in the middle;

[0022] Figure 3 for Figure 1 A schematic diagram of the enlarged structure at B in the middle;

[0023] Figure 4 This is a front view structural schematic diagram of an automatic integrated brick making machine proposed by the utility model;

[0024] Figure 5 This is a side structural schematic diagram of an automatic integrated brick making machine proposed by the utility model;

[0025] Figure 6 This is a schematic diagram of the top view of the structure of an automatic integrated brick making machine proposed by the utility model;

[0026] In the figure: bottom plate 1, first tripod 2, molding chamber 3, support plate 4, first hydraulic cylinder 5, second tripod 6, top plate 7, second hydraulic cylinder 8, pressing plate 9, hopper 10, unloading valve tube 11, third tripod 12, side plate 13, third hydraulic cylinder 14, push plate 15, paddle 16, photoelectric sensor 17, display structure 18, fourth tripod 19, outer frame 20, roller 21, slide bar 22, limit strip 23, adapter plate 24, diagonal rod 25. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] See also Figure 1-6The utility model provides a technical solution: an automatic integrated brick making machine, including a bottom plate 1, a first tripod 2 is symmetrically arranged on the top of the bottom plate 1, the top of the first tripod 2 is fixedly connected to a molding chamber 3, a support plate 4 is slidably connected to the inner side of the molding chamber 3, and a first hydraulic cylinder 5 is fixedly connected to the bottom of the support plate 4, a plurality of second tripods 6 are symmetrically arranged on one side of the top of the bottom plate 1, the top of the second tripod 6 is fixedly connected to a top plate 7, a second hydraulic cylinder 8 is fixedly connected to one side of the top plate 7, a pressing plate 9 is fixedly connected to the output end of the second hydraulic cylinder 8, a hopper 10 is fixedly connected to the other side of the top plate 7, a discharge valve pipe 11 is fixedly connected to the bottom of one side of the hopper 10, a plurality of third tripods 12 are symmetrically arranged on the other side of the top of the bottom plate 1, the top of the third tripod 12 is fixedly connected to a side plate 13, the top of the side plate 13 is fixedly connected to a third hydraulic cylinder 14, a push plate 15 is fixedly connected to the output end of the third hydraulic cylinder 14, a paddle 16 is fixedly connected to one side of the push plate 15, and a photoelectric sensor is fixedly connected to one side of the top of the third hydraulic cylinder 14 The other side of the top of the third hydraulic cylinder 14 is fixedly connected with a display structure 18, and the photoelectric sensor 17 and the display structure 18 are electrically connected. The raw material is discharged from the hopper 10 into the forming chamber 3 through the discharge valve pipe 11, and then the second hydraulic cylinder 8 is opened to drive the pressing plate 9 to move down to the support plate 4 to form the raw material. After the brick is formed, the pressing plate 9 is moved up, the first hydraulic cylinder 5 is opened to drive the support plate 4 to move up, and the brick is lifted out, and then the third hydraulic cylinder 14 is opened to drive the push plate 15 to push the brick on the top of the support plate 4 to move to the roller 21 top, and then move the push plate 15 back to reset. During the process of the push plate 15 moving forward and back, the paddle 16 will also first break away from the induction of the photoelectric sensor 17, and then reset to restore the induction of the photoelectric sensor 17. At this time, the display structure 18 adds one to the existing number. When the batch of bricks is processed, the number read from the display structure 18 is the number of bricks in this batch, which can effectively avoid the situation where personnel need to manually count the number of bricks processed by the device, reduce the time required for counting, and improve output efficiency.

[0029] In the utility model, preferably, a fourth leg 19 is fixedly connected to one side of the top of the base plate 1, and a plurality of fourth leg 19 are symmetrically arranged. The tops of the fourth leg 19 are all fixedly connected to an outer frame 20, and a roller 21 is rotatably connected to the inner side of the outer frame 20, and a plurality of rollers 21 are symmetrically arranged, which effectively facilitates personnel to transport the processed bricks.

[0030] In the present invention, preferably, one side of the base plate 1 is fixedly connected with an adapter plate 24, and a plurality of adapter plates 24 are symmetrically arranged. The inner sides of the adapter plates 24 are all provided with screw holes, which can effectively cooperate with the pre-buried screws in the ground for fixing.

[0031] In the present invention, preferably, one side of the second leg frame 6 is fixedly connected with an inclined rod 25 , and the top of the inclined rod 25 is fixedly connected with a top plate 7 , which can effectively ensure the stability of the top plate 7 .

[0032] In the present utility model, preferably, the hopper 10 is a funnel-shaped structure, and the discharge valve pipe 11 is an inclined structure, which effectively ensures the smoothness of the raw materials during the falling process.

[0033] In the utility model, preferably, a slide bar 22 is fixedly connected to the top of the pressing plate 9, two slide bars 22 are symmetrically arranged, and the outer sides of the slide bars 22 are slidably connected to the top plate 7, which can effectively ensure the stability of the pressing plate 9.

[0034] In the utility model, preferably, one side of the push plate 15 is fixedly connected to a limit strip 23, two limit strips 23 are symmetrically arranged, and the outer sides of the bottom ends of the limit strips 23 are slidably connected to the side plates 13, which effectively ensures the stability of the push plate 15 during the forward pushing and backward moving process.

[0035] In the present invention, preferably, the rollers 21 are all made of stainless steel, and the outer sides of both ends of the rollers 21 are rotatably connected to the outer frames 20, which effectively reduces the risk of contaminating bricks due to oxidation and rust.

[0036] The working principle and use process of the utility model are as follows: when in use, the raw material is discharged from the hopper 10 into the forming chamber 3 through the discharge valve pipe 11, and then the second hydraulic cylinder 8 is opened to drive the pressure plate 9 to move down to the support plate 4 to form the raw material. After the bricks are formed, the pressure plate 9 is moved upward, and the first hydraulic cylinder 5 is opened to drive the support plate 4 to move upward to lift the bricks out, and then the third hydraulic cylinder 14 is opened to drive the push plate 15 to push the bricks on the top of the support plate 4 to the top of the roller 21, and then the push plate 15 is moved back to reset. In the process of the push plate 15 moving forward and backward, the paddle 16 will also first break away from the induction of the photoelectric sensor 17, and then reset to restore the induction of the photoelectric sensor 17. At this time, the display structure 18 adds one to the existing number. When the batch of bricks is processed, the number read from the display structure 18 is the number of bricks in this batch, which can effectively avoid the situation where personnel need to manually count the number of bricks processed by the device, reduce the time required for counting, and improve output efficiency.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic integrated brick making machine, comprising a bottom plate (1), characterized in that: A first tripod (2) is symmetrically arranged on the top of the bottom plate (1), and a molding chamber (3) is fixedly connected to the top of the first tripod (2), and a support plate (4) is slidably connected to the inside of the molding chamber (3), and a first hydraulic cylinder (5) is fixedly connected to the bottom of the support plate (4). A plurality of second tripods (6) are symmetrically arranged on one side of the top of the bottom plate (1), and a top plate (7) is fixedly connected to the top of the second tripod (6), and a second hydraulic cylinder (8) is fixedly connected to one side of the top plate (7), and a pressure plate (9) is fixedly connected to the output end of the second hydraulic cylinder (8), and a hopper (10) is fixedly connected to the other side of the top plate (7), and the bottom of one side of the hopper (10) is fixedly connected to the bottom of the hopper (10). A discharge valve tube (11) is fixedly connected, a plurality of third legs (12) are symmetrically arranged on the other side of the top of the bottom plate (1), the tops of the third legs (12) are all fixedly connected to side plates (13), the tops of the side plates (13) are fixedly connected to third hydraulic cylinders (14), the output end of the third hydraulic cylinder (14) is fixedly connected to a push plate (15), one side of the push plate (15) is fixedly connected to a paddle (16), one side of the top of the third hydraulic cylinder (14) is fixedly connected to a photoelectric sensor (17), the other side of the top of the third hydraulic cylinder (14) is fixedly connected to a display structure (18), and the photoelectric sensor (17) and the display structure (18) are electrically connected.

2. The automatic integrated brick making machine according to claim 1, characterized in that: A fourth leg (19) is fixedly connected to one side of the top of the bottom plate (1), and a plurality of the fourth leg (19) are symmetrically arranged. An outer frame (20) is fixedly connected to the top of each of the fourth leg (19), and a roller (21) is rotatably connected to the inner side of the outer frame (20), and a plurality of the rollers (21) are symmetrically arranged.

3. The automatic integrated brick making machine according to claim 1, characterized in that: One side of the bottom plate (1) is fixedly connected with an adapter plate (24), a plurality of adapter plates (24) are symmetrically arranged, and screw holes are arranged on the inner sides of the adapter plates (24).

4. The automatic integrated brick making machine according to claim 1, characterized in that: One side of the second leg frame (6) is fixedly connected to an inclined rod (25), and the top of the inclined rod (25) is fixedly connected to a top plate (7).

5. The automatic integrated brick making machine according to claim 1, characterized in that: The hopper (10) is a funnel-shaped structure, and the discharge valve pipe (11) is an inclined structure.

6. The automatic integrated brick making machine according to claim 1, characterized in that: The top of the pressure plate (9) is fixedly connected with a sliding rod (22), two sliding rods (22) are symmetrically arranged, and the outer sides of the sliding rods (22) are both slidably connected with a top plate (7).

7. The automatic integrated brick making machine according to claim 1, characterized in that: One side of the push plate (15) is fixedly connected to a limit strip (23), two limit strips (23) are symmetrically arranged, and the outer sides of the bottom ends of the limit strips (23) are slidably connected to the side plates (13).

8. The automatic integrated brick making machine according to claim 2, characterized in that: The rollers (21) are all made of stainless steel, and the outer sides of both ends of the rollers (21) are rotatably connected to outer frames (20).