Concrete prefabricated ditch pouring mold
By designing a concrete prefabricated ditch casting mold that forms a "sling" font-shaped casting chamber with detachable connections, the problems of long construction period and difficult quality control in traditional construction are solved, and efficient construction of one-time casting and rapid disassembly and assembly are achieved.
Patent Information
- Application Number
- CN202420813035.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-17
AI Technical Summary
In the construction of traditional "small" drainage ditches, the cast-in-place mode requires secondary casting, with a long construction period and difficult to control the quality and line. The existing prefabricated ditches have difficulties in geometric dimensions and concrete construction quality control.
A concrete prefabricated gutter casting mold is designed, including the outer mold and the inner mold. The outer mold and the inner mold are detachably connected to form a "super"-shaped casting chamber, allowing the molding of the drainage ditch to be cast at one time, and the construction efficiency and quality are improved through rapid disassembly and assembly and insertion.
One-time casting and forming "shrink" drainage ditches are realized, which avoids secondary casting, improves construction efficiency and quality, and the mold is quickly disassembled and assembled, making it easy to insert and pound after pouring concrete.
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Figure CN222681250U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of molds, and more specifically, to a casting mold for precast concrete drainage ditches. Background Art
[0002] When constructing traditional "U"-shaped drainage ditches, the cast-in-place mode is generally adopted. It is necessary to pour the bottom slab first and then set up the side formwork. The secondary pouring has a long construction period, and it is difficult to control the quality and line type. The existing precast drainage ditches in China are only used in small-scale water conservancy drainage ditches. The pouring method is flat. It is difficult to remove the bottom formwork, and it is difficult to control the geometric dimensions and the construction quality of concrete, and it is not easy to meet the design requirements. Summary of the Utility Model
[0003] The purpose of the utility model is to provide a casting mold for precast concrete drainage ditches, which can propose a solution to the deficiencies of the existing technology. It can cast a "U"-shaped drainage ditch in one go without secondary pouring, improving the construction efficiency. Moreover, the mold can be disassembled and assembled quickly, and it is convenient to ram the concrete after pouring, improving the pouring quality of the drainage ditch.
[0004] The technical solution adopted by the utility model is as follows:
[0005] The embodiment of the present application provides a casting mold for precast concrete drainage ditches, which includes an outer mold and an inner mold. The outer mold includes two outer mold templates with an L-shaped cross-section. The two outer mold templates are detachably connected, and the two outer mold templates are connected to form a "U" shape. The inner mold includes two inner mold templates with an L-shaped cross-section. The inner mold templates are located inside the outer mold, and a "U"-shaped casting chamber is formed between the inner mold and the outer mold. The inner sides of the two inner mold templates are rotatably connected to each other, and inner mold fixing plates are provided on the outer sides of the two inner mold templates. The inner mold fixing plates are detachably connected to the outer mold templates.
[0006] Further, in some embodiments of the utility model, both of the two outer mold templates are provided with first connecting plates, and the two first connecting plates are detachably connected by first bolts.
[0007] Further, in some embodiments of the utility model, the outer mold template is provided with a second connecting plate, and the inner mold fixing plate and the second connecting plate are detachably connected by a second bolt.
[0008] Further, in some embodiments of the utility model, the inner sides of the two inner mold templates are rotatably connected by a plurality of hinges.
[0009] Further, in some embodiments of the utility model, a fixing strip is provided between the two inner mold fixing plates, and the fixing strip is detachably connected to the two inner mold fixing plates respectively.
[0010] Further, in some embodiments of the present utility model, the inner mold fixing plate is provided with a third connecting plate, and the fixing strip is detachably connected to the third connecting plate through a third bolt.
[0011] Further, in some embodiments of the present utility model, hooks are provided on both inner mold fixing plates.
[0012] Further, in some embodiments of the present utility model, it further includes an insertable PVC pipe. The outer mold template and the inner mold template are both provided with insertion holes, and the insertable PVC pipe passes through the insertion holes.
[0013] Compared with the prior art, the embodiments of the present utility model have at least the following advantages or beneficial effects:
[0014] The embodiments of the present utility model provide a concrete precast gutter pouring mold, which includes an outer mold and an inner mold. The outer mold includes two outer mold templates with an L-shaped cross-section, and the two outer mold templates are detachably connected. The two outer mold templates are connected to form a "U" shape; the inner mold includes two inner mold templates with an L-shaped cross-section. The inner mold templates are located inside the outer mold, and a "U" shaped pouring chamber is formed between the inner mold and the outer mold; the inner sides of the two inner mold templates are rotatably connected to each other, and inner mold fixing plates are provided on the outer sides of the two inner mold templates. The inner mold fixing plates are detachably connected to the outer mold templates. It can pour a "U" shaped drainage ditch in one time without secondary pouring, improving the construction efficiency. Moreover, the mold can be disassembled and assembled quickly, and it is convenient to insert and tamp the concrete after pouring, improving the pouring quality of the drainage ditch. Description of the Drawings
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present utility model, so they should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other relevant drawings can also be obtained based on these drawings.
[0016] Figure 1 It is a structural schematic diagram of the concrete precast gutter pouring mold provided by the embodiments of the present utility model;
[0017] Figure 2 It is a transverse cross-sectional view of the concrete precast gutter pouring mold provided by the embodiments of the present utility model.
[0018] Reference numerals: 1 - outer mold template; 2 - inner mold template; 3 - inner mold fixing plate; 4 - pouring chamber; 5 - first connecting plate; 6 - first bolt; 7 - second connecting plate; 8 - second bolt; 9 - hinge; 10 - fixing strip; 11 - third connecting plate; 12 - third bolt; 13 - hook; 14 - insertable PVC pipe; 15 - insertion hole. Detailed Embodiments
[0019] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0020] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0022] In the description of the embodiments of the present utility model, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the utility model product is usually placed when in use. It is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, if the terms "first", "second", etc. appear, they are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0023] In addition, the use of terms such as "horizontal" and "vertical" does not mean that the components must be absolutely horizontal or vertical, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0024] In the description of the embodiments of the present utility model, it should also be noted that unless otherwise clearly specified and defined, if the terms "set" and "connected" are used, they should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0025] Embodiment
[0026] Please refer to Figure 1-Figure 2 , this embodiment provides a casting mold for precast concrete drainage ditches, which includes an outer mold and an inner mold. The outer mold includes two outer mold templates 1 with an L-shaped cross-section. The two outer mold templates 1 are detachably connected, and the two outer mold templates 1 are connected to form a "U" shape; the inner mold includes two inner mold templates 2 with an L-shaped cross-section. The inner mold templates 2 are located inside the outer mold, and a "U"-shaped casting chamber 4 is formed between the inner mold and the outer mold; the inner sides of the two inner mold templates 2 are rotatably connected to each other, and inner mold fixing plates 3 are provided on the outer sides of the two inner mold templates 2. The inner mold fixing plates 3 are detachably connected to the outer mold templates 1.
[0027] Both of the two outer mold templates 1 are provided with first connecting plates 5, and the two first connecting plates 5 are detachably connected by a first bolt 6. The outer mold template 1 is provided with a second connecting plate 7, and the inner mold fixing plate 3 and the second connecting plate 7 are detachably connected by a second bolt 8. The inner sides of the two inner mold templates 2 are rotatably connected by a plurality of hinges 9.
[0028] During actual use, as Figure 1 shown, fix the two outer mold templates 1 with the first bolt 6, place the two inner mold templates 2 inside the outer mold, and after adjusting the positions of the two inner mold templates 2 by rotating along the hinges 9, fix the inner mold fixing plate 3 and the second connecting plate 7 with the second bolt 8. At this time, the outer mold and the inner mold are fixedly installed with each other, and there is a "U"-shaped casting chamber 4 in the middle. Vertically place the casting mold for precast concrete drainage ditches provided by this application on the cement floor as Figure 1 shown. The mold is upright. Place the tied steel bar skeleton in the casting chamber 4 and pad the protective layer cushion blocks, and then pour concrete into the casting chamber 4, vibrate and finish the surface to form. After solidification, demold. When demolding, remove the second bolt 8 and rotate the two inner mold templates 2 inward. When the two inner mold templates 2 rotate along the hinges 9, it is convenient to demold the inner side wall of the inner mold template 2 from the cast drainage ditch; after the inner mold is demolded, remove the first bolt 6 and demold the two outer mold templates 1 from the outer side wall of the cast drainage ditch.
[0029] The advantages of this application compared with traditional templates are:
[0030] 1. It is economical and convenient for construction. The formwork can be disassembled and assembled quickly, enabling fast formwork turnover. (For traditional formwork, flat pouring requires secondary pouring. It is difficult to control geometric dimensions, formwork erection is cumbersome, and high concrete strength is required during hoisting, necessitating the addition of a bottom formwork.).
[0031] 2. It has high practicality and is convenient for ramming concrete during pouring. (When using traditional molds for pouring, it is impossible to vibrate the bottom of the "U"-shaped mold using the ramming type vibrator, and it is difficult to set the lifting points.).
[0032] The concrete precast gutter pouring mold provided by this application adopts the vertical pouring method, which can form a "U"-shaped drainage gutter in one-time pouring without the need for secondary pouring, improving construction efficiency; the steel bar protective layer is easy to control, and it is convenient for concrete to be poured into the mold and vibrated. Secondary hoisting can be used for centralized curing to save the pouring site, accelerate the turnover times, ensure the curing effect, and improve the concrete quality.
[0033] As Figure 1-Figure 2 shown, in some embodiments of the present utility model, a fixing strip 10 is provided between two inner mold fixing plates 3, and the fixing strip 10 is detachably connected to the two inner mold fixing plates 3 respectively. The inner mold fixing plate 3 is provided with a third connecting plate 11, and the fixing strip 10 and the third connecting plate 11 are detachably connected by a third bolt 12.
[0034] By setting the fixing strip 10 in the present utility model, after the outer mold and the inner mold are installed, the fixing strip 10 can be fixed between the two inner mold fixing plates 3 through the third bolt 12, improving the stability of the inner mold fixing.
[0035] As Figure 1-Figure 2 shown, in some embodiments of the present utility model, hooks 13 are provided on both inner mold fixing plates 3.
[0036] By setting the hooks 13 in the present utility model, when demolding the inner mold, a rope can be hung on the hooks 13 to pull the inner mold fixing plate 3 and the inner mold template 2 to rotate together along the hinge 9, reducing the operation difficulty.
[0037] As Figure 1-Figure 2 shown, in some embodiments of the present utility model, it further includes an inserted PVC pipe 14. Both the outer mold template 1 and the inner mold template 2 are provided with insertion holes 15, and the inserted PVC pipe 14 passes through the insertion holes 15.
[0038] By setting the inserted PVC pipe 14 in the present utility model, before pouring concrete, the inserted PVC pipe 14 can be inserted into the insertion holes 15, and the inserted PVC pipe 14 passes through the insertion holes 15. After pouring concrete, when the concrete begins to set, the inserted PVC pipe 14 is pulled out and the geotextile is covered and watered for curing. In this way, hoisting holes can be reserved on the precast gutter produced, facilitating the subsequent hoisting of the precast gutter.
[0039] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. It is obvious to those skilled in the art that the present application is not limited to the details of the above exemplary embodiments and that the present application can be implemented in other specific forms without departing from the spirit or basic features of the present application.
[0040] Therefore, no matter from which point of view, the embodiments should be regarded as illustrative and non-restrictive, and the scope of the present application is limited by the attached claims rather than the above description, so it is intended to include all changes that fall within the meaning and scope of the equivalent elements of the claims in the present application. Any figure mark in the claims should not be regarded as limiting the claims involved. For those skilled in the art, the utility model can have various changes and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.
Claims
1. A concrete prefabricated ditch casting mold, characterized in that: It includes an outer mold and an inner mold. The outer mold includes two outer mold templates with an L-shaped cross-section. The two outer mold templates are detachably connected, and the two outer mold templates are connected to form a "凵"-shaped structure. The inner mold includes two inner mold templates with an L-shaped cross-section. The inner mold templates are located inside the outer mold, and a "凵"-shaped casting chamber is formed between the inner mold and the outer mold. The inner sides of the two inner mold templates are rotatably connected to each other, and inner mold fixing plates are provided on the outer sides of the two inner mold templates. The inner mold fixing plates are detachably connected to the outer mold templates.
2. The prefabricated concrete ditch casting mold according to claim 1, characterized in that: First connecting plates are provided on both of the two outer mold templates, and the two first connecting plates are detachably connected by a first bolt.
3. The prefabricated concrete ditch casting mold according to claim 1, characterized in that: The outer mold template is provided with a second connecting plate, and the inner mold fixing plate and the second connecting plate are detachably connected by a second bolt.
4. The prefabricated concrete ditch casting mold according to claim 1, characterized in that: The inner sides of the two inner mold templates are rotatably connected by a plurality of hinges.
5. The prefabricated concrete ditch casting mold according to claim 1, characterized in that: A fixing bar is provided between the two inner mold fixing plates, and the fixing bar is detachably connected to the two inner mold fixing plates respectively.
6. The prefabricated concrete ditch casting mold according to claim 5, characterized in that: The inner mold fixing plate is provided with a third connecting plate, and the fixing bar and the third connecting plate are detachably connected by a third bolt.
7. The prefabricated concrete ditch casting mold according to claim 1, characterized in that: Hooks are provided on both of the two inner mold fixing plates.
8. The prefabricated concrete ditch casting mold according to claim 1, characterized in that: It further includes an insertable PVC pipe. The outer mold template and the inner mold template are both provided with insertion holes, and the insertable PVC pipe passes through the insertion holes.