Blank repairing assembly for ceramic container production
By designing the embryo repair components for ceramic container production, including embryo repair equipment, limiting boards, guiding equipment and pushing equipment, the automated embryo repair of ceramic containers is realized, solving the problems of uneven quality and low efficiency of manual embryo repair, and improving the efficiency and quality of embryo repair.
Patent Information
- Application Number
- CN202421303039.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-07
AI Technical Summary
During the process of refining pottery containers, manual operations lead to uneven quality, and repairing large amounts of pottery containers takes time and effort, and the error is large.
An embryo repair component for the production of ceramic containers was designed, including embryo repair equipment, limiting boards, guiding equipment and pushing equipment. Through the cooperation of these equipment, automatic embryo repair of the ceramic container is realized, ensuring the up and down movement and left and right adjustment of the embryo repair knife, and adapting to ceramic containers of different arcs.
Through automated embryo repair equipment, embryo repair errors are reduced, embryo repair efficiency and quality are improved, and embryo repair can be effectively repaired on a large number of same-type pottery containers.
Smart Images

Figure CN222681265U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic container embryo repair, in particular to an embryo repair component for ceramic container production. Background Art
[0002] Pottery containers were invented and used as early as about 8000-2000 BC. Pottery containers are fired from clay. By selecting suitable raw materials, the selected raw materials are mixed in a certain proportion, and appropriate amounts of water and additives are added. The mud is stirred evenly to make mud. The mud is poured into the mold, and the excess mud is removed. A certain humidity is maintained, and then the mold is demolded to obtain the desired shape. The formed pottery container is placed in a cool and ventilated place to dry naturally, and then the blank is trimmed. The surface of the dried pottery container may have some unevenness or defects, which need to be trimmed to make the surface smooth and tidy.
[0003] Only after the ceramic blank has been trimmed can it be glazed, fired, and painted to finally form the finished ceramic container. Common ceramic containers include ceramic cups, kimchi jars, and other ceramic products.
[0004] In the process of repairing ceramic containers, workers often rely on manual repair on a ceramic turntable, using a handheld repair knife to repair the rotating ceramic surface. Due to large errors in manual operation, the ceramic surface may be over-repaired or under-repaired. In addition, when repairing a large number of uniform ceramic containers, it is time-consuming and labor-intensive, and the quality of the repairs varies. Utility Model Content
[0005] In order to solve the problem of uneven quality of artificial embryo repair proposed in the above background technology, the utility model provides the following technical solutions:
[0006] A blank repairing assembly for ceramic container production, comprising a blank repairing device for repairing the ceramic container;
[0007] A pushing device for controlling the up and down movement of the embryo repairing device is installed at one end of the embryo repairing device, a limit plate is installed on one side of the embryo repairing device, and a plurality of guide devices for guiding the embryo repairing device are installed in the middle of the limit plate.
[0008] A limiting cylinder for limiting the ceramic container embryo is installed on one side of the limiting plate, and the limiting cylinder includes a processing table for driving the ceramic container embryo to rotate.
[0009] The limiting plate comprises a vertical plate, and a scale for guiding the moving path of the embryo repairing device in cooperation with the guiding device is installed on the upper end of the vertical plate.
[0010] The guiding device includes a rotating block for cooperating with the pushing device to limit the embryo repairing device, a connecting rod for limiting the rotating block is installed at the rear end of the rotating block, and a spring piece for cooperating with the vertical plate to quickly lock and unlock the rotating block is installed at the rear end of the rod body of the connecting rod.
[0011] Furthermore, the limiting cylinder comprises a cylinder body for limiting the position of the processing table, and a connecting groove is provided on one side of the cylinder body.
[0012] Furthermore, a rotating shaft for controlling the rotation of the processing table is installed at the lower end of the processing table, a motor for controlling the rotation of the rotating shaft is installed at the lower end of the rotating shaft, and a limiting tray for holding embryo mud is installed at the lower end of the cylinder.
[0013] Furthermore, a top plate for supporting the pushing device is installed at the upper end of the vertical plate, and a plurality of limiting holes for limiting the guiding device are opened in the middle of the limiting plate.
[0014] Furthermore, the embryo trimming device comprises an embryo trimming knife for performing embryo trimming, a fixing plate is installed on the right side of the embryo trimming knife, and a connecting plate for supporting the fixing plate is installed on the right side of the fixing plate.
[0015] Furthermore, a slider 1 is installed at the rear end of the connecting plate for cooperating with a plurality of guiding devices to guide the embryo trimming knife, and a slider 2 is installed at the front end of the connecting plate for cooperating with a pushing device to control the embryo trimming knife to move up and down.
[0016] Furthermore, a limiting block is installed at the rear end of the connecting rod, and a clamping block is installed at the front end of the spring sheet.
[0017] Furthermore, the limiting hole includes a hole one for accommodating the rotating block, the rear end of the hole one is connected to a hole two for allowing the spring to be extended and retracted, and the front end of the hole cavity of the hole two is provided with an annular groove for limiting the block.
[0018] Furthermore, the pushing device includes a lifting block, a middle portion of which is provided with a slide groove for limiting the slider 2, and the pushing device includes a cylinder, a lower end of which is provided with a telescopic rod for controlling the lifting block to move up and down.
[0019] Compared with the prior art, the beneficial effects of the utility model are:
[0020] The air cylinder is started, and the telescopic rod drives the lifting block to move from top to bottom, and cooperates with the slider 2 to drive the embryo repair knife to move downward, so that the embryo repair knife moves from the upper end to the lower end of the ceramic container to repair the ceramic container, and the rotating blocks on both sides of the slider are set, so that the embryo repair knife can also move left and right when moving downward, so as to adjust the embryo repair according to ceramic containers with different curvatures, and through the setting of the guide device, a large number of ceramic containers of the same kind can also be repaired, reducing the embryo repair error. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the structure of the limit cylinder of the utility model;
[0023] Figure 3 This is a schematic diagram of the structure of the limit plate of the utility model;
[0024] Figure 4 This is a schematic diagram of the structure of the embryo repairing equipment of the utility model;
[0025] Figure 5 It is a structural schematic diagram of the guiding device of the utility model;
[0026] Figure 6 This is a schematic diagram of the installation of the guide device and the vertical plate of the utility model;
[0027] Figure 7 It is a structural schematic diagram of the pushing device of the utility model.
[0028] In the accompanying drawings, the names of the components represented by the reference numerals are listed as follows:
[0029] 100-limiting cylinder, 110-cylinder body, 111-connecting groove, 120-processing table, 121-rotating shaft, 122-motor, 130-limiting tray;
[0030] 200-limiting plate, 210-vertical plate, 211-scale, 220-top plate, 230-limiting hole, 231-hole cavity 1, 232-hole cavity 2, 233-annular groove;
[0031] 300- embryo repair equipment, 310- embryo repair knife, 311- fixed plate, 320- connecting plate, 321- slider 1, 322- slider 2;
[0032] 400-guide device, 410-rotating block, 420-connecting rod, 421-limiting block, 430-spring, 431-card block;
[0033] 500-pushing device, 510-lifting block, 511-slideway, 520-cylinder, 521-telescopic rod. DETAILED DESCRIPTION
[0034] The preferred specific implementation methods for implementing the present utility model are described in detail below, and a clear and complete description is made in conjunction with the accompanying drawings.
[0035] See also Figure 1-Figure 7 The utility model provides a blank repair component for producing ceramic containers.
[0036] A limiting cylinder 100 for limiting the ceramic container embryo is installed on one side of the limiting plate 200. The limiting cylinder 100 includes a cylinder body 110 for limiting the processing table 120. An operation port may be opened at the front end of the cylinder body 110, and a connecting groove 111 is opened on the right side of the cylinder body 110. The left end of the limiting plate 200 is fixedly installed in the groove cavity of the connecting groove 111. The limiting cylinder 100 includes a processing table 120 for driving the ceramic container embryo to rotate, a rotating shaft 121 for controlling the processing table 120 to rotate is fixedly installed at the lower end of the processing table 120, and a motor 122 for controlling the rotating shaft 121 to rotate is installed at the lower end of the rotating shaft 121. A limiting tray 130 for holding embryo mud is installed at the lower end of the cylinder 110. The operator can put the embryo mud cut by the embryo trimming knife 310 into the upper end of the limiting tray 130 to avoid the embryo mud accumulation. When the ceramic container is trimmed, the ceramic container is placed on the middle upper end of the processing table 120, and the rotating shaft 121 is driven to rotate by the motor 122, so that the processing table 120 drives the ceramic container to rotate, so that the embryo trimming knife 310 can trim the embryo.
[0037] A limit plate 200 is installed on one side of the embryo repairing device 300. The limit plate 200 includes a vertical plate 210. A scale 211 is fixedly installed on the upper end of the vertical plate 210 for guiding the moving path of the embryo repairing device 300 in cooperation with the guide device 400. The scale 211 is set to facilitate the adjustment of the distance of the embryo repairing knife 310 moving left and right in cooperation with the guide device 400. A top plate 220 for supporting the pushing device 500 is fixedly installed on the upper end of the vertical plate 210.
[0038] A plurality of limiting holes 230 for limiting the guide device 400 are provided in the middle of the limiting plate 200. The limiting holes 230 include a hole 231 for accommodating the rotating block 410. The rear end of the hole 231 is connected to a hole 232 for allowing the spring piece 430 to be extended and retracted. The front end of the hole cavity of the hole 232 is provided with an annular groove 233 for limiting the block 431.
[0039] The embryo repairing device 300 is used to repair the embryo of a ceramic container. The embryo repairing device 300 includes an embryo repairing knife 310 for repairing the embryo. A fixing plate 311 is fixedly installed on the right side of the embryo repairing knife 310. A connecting plate 320 for supporting the fixing plate 311 is fixedly installed on the right side of the fixing plate 311. A slider 1 321 for cooperating with a plurality of guiding devices 400 to guide the embryo repairing knife 310 is fixedly installed at the rear end of the connecting plate 320. A slider 2 322 for cooperating with a pushing device 500 to control the embryo repairing knife 310 to move up and down is fixedly installed at the front end of the connecting plate 320.
[0040] When repairing the embryo, first move the slider 321 to the right side of the vertical plate 210. When adjusting the curvature of the embryo to be repaired, press the multiple guide devices 400 installed on the limit plate 200 in accordance with the curvature and size of the embryo to be repaired in coordination with the scale 211, so that the rotating block 410 slides out of the groove cavity of the hole 231, and then move the slider 321 to one side of the guide device 400, so that the rotating block 410 blocks the slider 321, and then the rotating block 410 on the right side of the slider 321 is pushed out synchronously, and the curvature of the rotating block 410 pushed out on the right side is consistent with the curvature of the guide device 400 on the left side of the slider 321, so that when the slider 321 moves up and down, it moves up and down according to the curvature of the rotating block 410 to repair the ceramic container.
[0041] A plurality of guide devices 400 for guiding the embryo repairing device 300 are installed in the middle of the limit plate 200. The guide devices 400 include a rotating block 410 for cooperating with the pushing device 500 to limit the embryo repairing device 300. A connecting rod 420 for limiting the rotating block 410 is movably installed at the rear end of the rotating block 410. A limiting block 421 is fixedly installed at the rear end of the connecting rod 420. A spring piece 430 for quickly locking and unlocking the rotating block 410 in cooperation with the vertical plate 210 is fixedly installed at the rear end of the rod body of the connecting rod 420. A clamping block 431 is fixedly installed at the front end of the spring piece 430.
[0042] When the rotating block 410 needs to be pushed out of the hole 1 231, the limiting block 421 is pushed to move the spring piece 430 into the hole 232, and the clamping block 431 slides from the hole 232 to the groove of the annular clamping groove 233. The annular clamping groove 233 limits the clamping block 431, and the rotating block 410 is simultaneously extended out of the groove of the hole 1 231, so as to guide the left and right movement of the slider 1 321. By pressing the rotating block 410 backward, the clamping block 431 slides from the groove of the annular clamping groove 233 to the rear end of the hole 232, and the rotating block 410 moves to the hole 1 231.
[0043] A pushing device 500 for controlling the up and down movement of the embryo repairing device 300 is installed at one end of the embryo repairing device 300. The pushing device 500 includes a lifting block 510. A sliding groove 511 for limiting the slider 2 322 is opened in the middle of the lifting block 510. The pushing device 500 includes a cylinder 520. A telescopic rod 521 for controlling the up and down movement of the lifting block 510 is installed at the lower end of the cylinder 520, and the telescopic rod 521 is fixedly installed at the middle upper end of the lifting block 510.
[0044] The cylinder 520 is started, and the telescopic rod 521 drives the lifting block 510 to move from top to bottom, and cooperates with the slider 2 322 to drive the embryo trimming knife 310 to move downward, so that the embryo trimming knife 310 moves from the upper end to the lower end of the ceramic container to trim the ceramic container. In addition, by setting the rotating blocks 410 on both sides of the slider 1 321, the embryo trimming knife 310 can also move left and right when moving downward, so as to adjust the embryo trimming according to ceramic containers with different curvatures. In addition, by setting the guide device 400, a large number of ceramic containers of the same kind can also be trimmed, thereby reducing the embryo trimming error.
[0045] Based on the above content and the accompanying drawings, those skilled in the art can understand and implement the utility model. In addition, any non-creative modifications made to the utility model by those skilled in the art without making creative work still fall within the scope of protection of the utility model.
Claims
1. A blank repairing assembly for ceramic container production, comprising a blank repairing device (300) for repairing a ceramic container, characterized in that: A pushing device (500) for controlling the embryo repairing device (300) to move up and down is installed at one end of the embryo repairing device (300), a limiting plate (200) is installed at one side of the embryo repairing device (300), and a plurality of guiding devices (400) for guiding the embryo repairing device (300) are installed in the middle of the limiting plate (200); A limiting cylinder (100) for limiting the position of the ceramic container embryo is installed on one side of the limiting plate (200), and the limiting cylinder (100) includes a processing table (120) for driving the ceramic container embryo to rotate; The limiting plate (200) comprises a vertical plate (210), and a scale (211) is installed on the upper end of the vertical plate (210) for cooperating with the guiding device (400) to guide the moving path of the embryo repairing device (300); The guiding device (400) comprises a rotating block (410) for cooperating with the pushing device (500) to limit the embryo repairing device (300); a connecting rod (420) for limiting the rotating block (410) is installed at the rear end of the rotating block (410); and a spring piece (430) for cooperating with the vertical plate (210) to quickly lock and unlock the rotating block (410) is installed at the rear end of the rod body of the connecting rod (420).
2. The embryo repair component for ceramic container production according to claim 1, characterized in that: The limiting cylinder (100) comprises a cylinder body (110) for limiting the position of a processing table (120), and a connecting groove (111) is provided on one side of the cylinder body (110).
3. The embryo repair component for ceramic container production according to claim 2, characterized in that: A rotating shaft (121) for controlling the rotation of the processing table (120) is installed at the lower end of the processing table (120), a motor (122) for controlling the rotation of the rotating shaft (121) is installed at the lower end of the rotating shaft (121), and a limiting tray (130) for holding embryo mud is installed at the lower end of the cylinder (110).
4. The embryo repair component for ceramic container production according to claim 1, characterized in that: A top plate (220) for supporting the pushing device (500) is installed at the upper end of the vertical plate (210), and a plurality of limiting holes (230) for limiting the guiding device (400) are provided in the middle of the limiting plate (200).
5. The embryo repair component for ceramic container production according to claim 1, characterized in that: The embryo trimming device (300) comprises an embryo trimming knife (310) for trimming the embryo, a fixing plate (311) is installed on the right side of the embryo trimming knife (310), and a connecting plate (320) for supporting the fixing plate (311) is installed on the right side of the fixing plate (311).
6. The embryo repairing assembly for ceramic container production according to claim 5, characterized in that: A slider 1 (321) is installed at the rear end of the connecting plate (320) for cooperating with a plurality of guiding devices (400) to guide the embryo trimming knife (310), and a slider 2 (322) is installed at the front end of the connecting plate (320) for cooperating with a pushing device (500) to control the embryo trimming knife (310) to move up and down.
7. The embryo repair component for ceramic container production according to claim 4, characterized in that: A limiting block (421) is installed at the rear end of the connecting rod (420), and a clamping block (431) is installed at the front end of the spring sheet (430).
8. The embryo repairing assembly for producing a ceramic container according to claim 7, characterized in that: The limiting hole (230) comprises a hole 1 (231) for receiving the rotating block (410); the rear end of the hole 1 (231) is connected to a hole 2 (232) for allowing the spring sheet (430) to extend and retract; the front end of the hole cavity of the hole 2 (232) is provided with an annular groove (233) for limiting the block (431).
9. The embryo repairing assembly for producing a ceramic container according to claim 6, characterized in that: The pushing device (500) comprises a lifting block (510), a sliding groove (511) for limiting the position of a second sliding block (322) is provided in the middle of the lifting block (510), and the pushing device (500) comprises a cylinder (520), a telescopic rod (521) for controlling the lifting block (510) to move up and down is installed at the lower end of the cylinder (520).